Patents by Inventor Michael R. Rice

Michael R. Rice has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9698041
    Abstract: Substrate temperature control apparatus including optical fiber temperature control are described. Substrate temperature control apparatus includes a base, a thermal contact member proximate to the base, and a plurality of optical fibers adapted to provide light-based heating extending laterally between the base and thermal contact member. Substrate temperature control systems and electronic device processing systems and methods including optical fiber temperature control are described, as are numerous other aspects.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: July 4, 2017
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Matthew Busche, Wendell Boyd, Jr., Vijay D. Parkhe, Michael R. Rice, Leon Volfovski
  • Patent number: 9587749
    Abstract: There is provided a slit valve, comprising: a first slit valve portion having a first window therethrough, the first window is sized to permit passage of an object through the first window; wherein the first window is surrounded by a first area of the first slit valve portion; a second slit valve portion that comprises a first sealing element and a first positioning module; wherein the first positioning module is arranged to move the first sealing element in relation to the first window; wherein at least one slit valve portion of the first and second slit valve portions comprises at least one first gas opening for emitting pressurized gas so as to assist in a creation of a first gas cushion between the first area and the first sealing element when the first sealing element is placed adjacent to the first window thus creating a seal between the first and second slit valve portions.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: March 7, 2017
    Assignee: Applied Materials Israel, Ltd.
    Inventors: Michael R. Rice, Natan Schlimoff, Igor Krivts (Krayvitz), Israel Avneri, Yoram Uziel, Erez Admoni, Paul Reuter, William (Ty) Weaver
  • Publication number: 20170018441
    Abstract: A substrate cleaning apparatus may include a substrate support having a support surface to support a substrate to be cleaned, wherein the substrate support is rotatable about a central axis normal to the support surface; a first nozzle to provide a first cleaning gas to a region of the inner volume corresponding to the position of an edge of the substrate when the substrate is supported by the support surface of the substrate support; a first annular body disposed opposite and spaced apart from the support surface of the substrate support by a gap, the first annular body having a central opening defined by an inner wall shaped to provide a reducing size of the gap between the first annular body and the support surface in a radially outward direction; and a first gas inlet to provide a first gas to the central opening of the first annular body.
    Type: Application
    Filed: September 13, 2016
    Publication date: January 19, 2017
    Inventors: JAMES MATTHEW HOLDEN, SONG-MOON SUH, TODD EGAN, KALYANJIT GHOSH, LEON VOLFOVSKI, MICHAEL R. RICE, RICHARD GILJUM
  • Patent number: 9538583
    Abstract: Embodiments of substrate supports with a heater are provided herein. In some embodiments, a substrate support may include a first member to distribute heat to a substrate when present above a first planar surface of the first member, a second member disposed beneath the first member, the second member including a plurality of resistive heating elements, wherein the plurality of resistive heating elements provide local temperature compensation to the first member to heat the substrate when present, a third member disposed beneath the second member, the third member including one or more base heating zones to provide a base temperature profile to the first member, and a fourth member disposed beneath the third member, the fourth member including a first set of electrical conductors coupled to each of the resistive heating elements.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: January 3, 2017
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Leon Volfovski, Mayur G. Kulkarni, Alex Minkovich, Michael R. Rice
  • Patent number: 9502294
    Abstract: A method of singulating a plurality of semiconductor dies includes providing a carrier substrate and joining a semiconductor substrate to the carrier substrate. The semiconductor substrate includes a plurality of devices. The method also includes forming a mask layer on the semiconductor substrate, exposing a predetermined portion of the mask layer to light, and processing the predetermined portion of the mask layer to form a predetermined mask pattern on the semiconductor substrate. The method further includes forming the plurality of semiconductor dies, each of the plurality of semiconductor dies being associated with the predetermined mask pattern and including one or more of the plurality of devices and separating the plurality of semiconductor dies from the carrier substrate.
    Type: Grant
    Filed: November 8, 2013
    Date of Patent: November 22, 2016
    Assignee: Applied Materials, Inc.
    Inventors: Klaus Schuegraf, Seshadri Ramaswami, Michael R. Rice, Mohsen S. Salek, Claes H. Bjorkman
  • Publication number: 20160268097
    Abstract: Chamber elements defining an internal chamber to be utilized during a substrate related stage selected from the group consisting of substrate manufacturing stage and substrate inspection stage, the chamber elements comprising: a first element having a first surface; a second element having a second surface about the periphery of the internal chamber; a third element connected to the second element; and a clamping mechanism that is connected to the second and third elements and is arranged to press the second element towards the first element; wherein a first area of the first surface and a second area of the second surface come into proximity with each other at a first interface; wherein the first surface is positioned above the second surface; wherein a gas groove and a vacuum groove are formed in the second area; wherein the second element comprises a gas conduit that is arranged to provide gas to the gas groove and a vacuum conduit that is arranged to provide vacuum to the vacuum groove; wherein a provisio
    Type: Application
    Filed: May 20, 2016
    Publication date: September 15, 2016
    Inventors: Michael R. Rice, Ron Naftali, Natan Schlimoff, Igor Krivts (Krayvitz), Israel Avneri, Yoram Uziel, Zvika Rozenberg, Erez Admoni, Yochanan Madmon
  • Patent number: 9443714
    Abstract: A substrate cleaning apparatus may include a substrate support having a support surface to support a substrate to be cleaned, wherein the substrate support is rotatable about a central axis normal to the support surface; a first nozzle to provide a first cleaning gas to a region of the inner volume corresponding to the position of an edge of the substrate when the substrate is supported by the support surface of the substrate support; a first annular body disposed opposite and spaced apart from the support surface of the substrate support by a gap, the first annular body having a central opening defined by an inner wall shaped to provide a reducing size of the gap between the first annular body and the support surface in a radially outward direction; and a first gas inlet to provide a first gas to the central opening of the first annular body.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: September 13, 2016
    Assignee: APPLIED MATERIALS, INC.
    Inventors: James Matthew Holden, Song-Moon Suh, Todd Egan, Kalyanjit Ghosh, Leon Volfovski, Michael R. Rice, Richard Giljum
  • Patent number: 9405287
    Abstract: An optical calibration method and apparatus for calibration of wafer positioning within a reactor chamber under process conditions employs an array of cameras in a lid of the chamber using images of the wafer edge to locate the wafer relative to the reference feature.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: August 2, 2016
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Abraham Ravid, Todd J. Egan, Eran Weiss, Michael R. Rice, Izya Kremerman
  • Publication number: 20160163570
    Abstract: According to an embodiment of the invention, there is provided a system, comprising: a first chamber; a second chamber; a chuck; a movement system; wherein the first chamber comprises: a first element that has a first surface; a first chamber housing that comprises a second surface; wherein the first surface and the second surface come into proximity with each other at a first interface; a supporting element for supporting the chuck when the chuck is positioned within the first chamber; and a first dynamic seal formed at the first interface and is arranged to seal the first chamber from the movement system; wherein the second chamber comprises: a second chamber housing; a movement system that is arranged to introduce movement between (a) the first chamber housing and (b) the first element and the chuck; and a movement control element for mechanically coupling the first element to the movement system.
    Type: Application
    Filed: February 10, 2016
    Publication date: June 9, 2016
    Inventors: Michael R. Rice, Paul Reuter, William (Ty) Weaver, Travis Morey, Natan Schlimoff, Igor Krivts (Krayvitz), Israel Avneri, Yoram Uziel, Erez Admoni
  • Publication number: 20160147235
    Abstract: Electronic device processing systems including environmental control of the factory interface, a carrier purge chamber, and one or more substrate carriers are described. One electronic device processing system has a factory interface having a factory interface chamber, one or more substrate carriers coupled to the factory interface, and an environmental control system coupled to the factory interface, the carrier purge chamber, and the one or more substrate carriers and operational to control an environment at least within the factory interface chamber, carrier purge chamber, and the one or more substrate carriers. Methods for processing substrates are described, as are numerous other aspects.
    Type: Application
    Filed: November 3, 2015
    Publication date: May 26, 2016
    Inventors: Michael R. Rice, Dean C. Hruzek
  • Publication number: 20160007412
    Abstract: Substrate temperature control apparatus and electronic device manufacturing systems provide pixelated light-based heating to a substrate in a process chamber. A substrate holder in the process chamber may include a baseplate. The baseplate has a top surface that may have a plurality of cavities and a plurality of grooves connected to the cavities. Optical fibers may be received in the grooves such that each cavity has a respective optical fiber terminating therein to transfer light thereto. Some or all of the cavities may have an epoxy optical diffuser disposed therein to diffuse light provided by the optical fiber. A ceramic plate upon which a substrate may be placed may be bonded to the baseplate. A thermal spreader plate may optionally be provided between the baseplate and the ceramic plate. Methods of controlling temperature across a substrate holder in an electronic device manufacturing system are also provided, as are other aspects.
    Type: Application
    Filed: June 12, 2015
    Publication date: January 7, 2016
    Inventors: Matthew Busche, Wendell Boyd, JR., Todd J. Egan, Gregory L. Kirk, Vijay D. Parkhe, Michael R. Rice, Leon Volfovski
  • Publication number: 20160007411
    Abstract: Substrate temperature control apparatus including groove-routed optical fibers. Substrate temperature control apparatus includes upper and lower members including grooves in one or both, and a plurality of optical fibers routed in the grooves. In one embodiment, the optical fibers are adapted to provide light-based pixelated heating. In another embodiment, embedded optical temperature sensors are adapted to provide temperature measurement. Substrate temperature control systems, electronic device processing systems, and methods including groove-routed optical fiber temperature control and measurement are described, as are numerous other aspects.
    Type: Application
    Filed: June 12, 2015
    Publication date: January 7, 2016
    Inventors: Matthew Busche, Wendell Boyd, JR., Dmitry A. Dzilno, Vijay D. Parkhe, Michael R. Rice, Leon Volfovski
  • Publication number: 20150357228
    Abstract: Substrate temperature control apparatus including optical fiber temperature control are described. Substrate temperature control apparatus includes a base, a thermal contact member proximate to the base, and a plurality of optical fibers adapted to provide light-based heating extending laterally between the base and thermal contact member. Substrate temperature control systems and electronic device processing systems and methods including optical fiber temperature control are described, as are numerous other aspects.
    Type: Application
    Filed: June 9, 2014
    Publication date: December 10, 2015
    Inventors: Matthew Busche, Wendell Boyd, JR., Vijay D. Parkhe, Michael R. Rice, Leon Volfovski
  • Patent number: 9111980
    Abstract: Apparatus for the removal of exhaust gases are provided herein. In some embodiments, an apparatus may include a carrier for supporting one or more substrates in a substrate processing tool, the carrier having a first exhaust outlet, and an exhaust assembly including a first inlet disposed proximate the carrier to receive process exhaust from the first exhaust outlet of the carrier, a second inlet to receive a cleaning gas, and an outlet to remove the process exhaust and the cleaning gas.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: August 18, 2015
    Assignee: APPLIED MATERIALS, INC.
    Inventors: David K. Carlson, Michael R. Rice, Kartik B. Shah, Kashif Maqsood, Pravin K. Narwankar
  • Publication number: 20150226611
    Abstract: An apparatus and method are described for measuring the thermal performance of a wafer chuck, such as an electrostatic chuck. In one example, the apparatus has a chamber, a base to support a wafer chuck in the chamber, a heater to heat the chuck, a window through the exterior of the chamber, and an infrared imaging system to measure the temperature of the chuck while the chuck is heated.
    Type: Application
    Filed: February 12, 2014
    Publication date: August 13, 2015
    Inventors: Matthew J. Busche, Vijay D. Parkhe, Michael R. Rice
  • Patent number: 8991785
    Abstract: Apparatus, methods and systems are provided for sealing the door of a slit valve. In one embodiment, the apparatus includes a seal, adapted to extend along a perimeter of a slit valve door; and a hard stop, disposed between the seal and an outer edge of the slit valve door, and adapted to extend along the length of the seal, wherein the hard stop and elastomer seal fill at least a portion of a gap between the slit valve door and an insert leading to a process chamber.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: March 31, 2015
    Assignee: Applied Materials, Inc.
    Inventors: Angela Rose Sico, Michael R. Rice, James D. Strassner
  • Publication number: 20150075659
    Abstract: According to an embodiment of the invention, there is provided a slit valve, comprising: a first slit valve portion having a first window therethrough, the first window is sized to permit passage of an object through the first window; wherein the first window is surrounded by a first area of the first slit valve portion; a second slit valve portion that comprises a first sealing element and a first positioning module; wherein the first positioning module is arranged to move the first sealing element in relation to the first window; wherein at least one slit valve portion of the first and second slit valve portions comprises at least one first gas opening for emitting pressurized gas so as to assist in a creation of a first gas cushion between the first area and the first sealing element when the first sealing element is placed adjacent to the first window thus creating a seal between the first and second slit valve portions.
    Type: Application
    Filed: August 11, 2014
    Publication date: March 19, 2015
    Inventors: Michael R. Rice, Natan Schlimoff, Igor Krivts (Krayvitz), Israel Avneri, Yoram Uziel, Erez Admoni, Paul Reuter, William (Ty) Weaver
  • Publication number: 20150013771
    Abstract: In one aspect, a valve assembly adapted to seal an opening in a chamber is disclosed. Valve assembly includes a housing being adapted for coupling to a chamber surface having the opening therein, the housing including a threshold portion positioned adjacent to the chamber opening, the threshold portion having one or more inlets adapted to supply gas to an interior region of the housing adjacent to the chamber opening; and a sealing surface adapted to selectively (1) seal the opening, and (2) retract from the opening so as not to obstruct substrate passage. Numerous other system aspects are provided, as are methods and computer program products in accordance with these and other aspects.
    Type: Application
    Filed: July 18, 2014
    Publication date: January 15, 2015
    Inventors: Efrain Quiles, Mehran Behdjat, Robert B. Lowrance, Michael R. Rice, Brent Vopat
  • Patent number: 8880210
    Abstract: Methods and apparatus are disclosed herein. In some embodiments, methods of controlling process chambers may include predetermining a relationship between pressure in a processing volume and a position of an exhaust valve as a function of a process parameter; setting the process chamber to a first state having a first pressure in the processing volume and a first value of the process parameter, wherein the exhaust valve is set to a first position based on the predetermined relationship to produce the first pressure at the first value; determining a pressure control profile to control the pressure as the process chamber is changed to a second state having a second pressure and a second process parameter value from the first state; and applying the pressure control profile to control the pressure by varying the position of the exhaust valve while changing the process chamber to the second state.
    Type: Grant
    Filed: July 15, 2011
    Date of Patent: November 4, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Keith Brian Porthouse, John W. Lane, Mariusch Gregor, Nir Merry, Michael R. Rice, Alex Minkovich, Hongbin Li, Dmitry A. Dzilno
  • Publication number: 20140251375
    Abstract: A substrate cleaning apparatus may include a substrate support having a support surface to support a substrate to be cleaned, wherein the substrate support is rotatable about a central axis normal to the support surface; a first nozzle to provide a first cleaning gas to a region of the inner volume corresponding to the position of an edge of the substrate when the substrate is supported by the support surface of the substrate support; a first annular body disposed opposite and spaced apart from the support surface of the substrate support by a gap, the first annular body having a central opening defined by an inner wall shaped to provide a reducing size of the gap between the first annular body and the support surface in a radially outward direction; and a first gas inlet to provide a first gas to the central opening of the first annular body.
    Type: Application
    Filed: March 5, 2013
    Publication date: September 11, 2014
    Inventors: JAMES MATTHEW HOLDEN, SONG-MOON SUH, TODD EGAN, Kalyanjit Ghosh, Leon Volfovski, Michael R. Rice, Richard Giljum