Patents by Inventor Michael W. Lynch

Michael W. Lynch has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6630547
    Abstract: A process for polymerizing an olefin is disclosed. The olefin is polymerized with a catalyst precursor in the presence of an activator and an organosilane modifier. Use of the organosilane increases polyolefin molecular weight. The process is easy to practice and affords polyolefins with conventional polymerization methods such as slurry polymerizations or gas-phase polymerizations.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: October 7, 2003
    Assignee: Equistar Chemicals, LP
    Inventors: Michael W. Lynch, Shaotian Wang, William J. Sartain
  • Patent number: 6602966
    Abstract: A process is provided for producing ethylene (co)polymer nanocomposites in a high pressure polymerization reactor. The process by which nanocomposites having organically modified clays incorporated and intimately dispersed therein involves polymerizing ethylene and one or more optional comonomers under high pressure polymerization conditions in the presence of an organic peroxide initiator and organically modified clay.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: August 5, 2003
    Assignee: Equistar Chemicals, LP
    Inventors: Edward S. Vargas, Michael W. Lynch, Michael J. Ruda, Venki Chandrashekar
  • Publication number: 20030004052
    Abstract: Single-site catalyst systems useful for polymerizing olefins are disclosed. The catalyst systems comprise an organometallic complex and an activator. The complex includes a Group 3-10 transition metal, M, and at least one indenoindolyl ligand that is pi-bonded to M. The activator is a reaction product of an alkylaluminum compound and an organoboronic acid. Catalyst systems of the invention significantly outperform known catalyst systems that employ a metallocene complex and similar aluminoboronate activators.
    Type: Application
    Filed: June 4, 2001
    Publication date: January 2, 2003
    Inventors: Michael W. Lynch, Craig C. Meverden, Sandor Nagy, Karen L. Neal-Hawkins
  • Publication number: 20020013218
    Abstract: A process for preparing premixed supported boraaryl catalysts having improved shelf life is provided. The process comprises supporting an organometallic compound comprising a group 3-10 transition metal or lanthanide metal and at least one boraaryl ligand an inorganic support which has been chemically and thermally dehydroxylated to remove all hydroxyl from the surface of the support; contacting with an organoaluminum compound utilizing an incipient wetness procedure wherein 90 to 150 percent of the catalyst pore volume is filled with a hydrocarbon solution containing the organoaluminum and provide a molar ratio of aluminum to transition/lanthanide metal of 0.5:1 to 50:1; and recovering the premixed catalyst powder.
    Type: Application
    Filed: February 21, 2001
    Publication date: January 31, 2002
    Inventors: Craig C. Meverden, Michael W. Lynch
  • Patent number: 6211311
    Abstract: A supported olefin polymerization catalyst system and a method of making it are disclosed. The catalyst system comprises: (a) a support chemically treated with an organoaluminum, organosilicon, organomagnesium, or organoboron compound; (b) a single-site catalyst that contains a polymerization-stable, heteroatomic ligand; and (c) an activator. Chemical treatment is a key to making supported heterometallocenes that have high activity and long shelf-lives, and can effectively incorporate comonomers.
    Type: Grant
    Filed: May 25, 1999
    Date of Patent: April 3, 2001
    Assignee: Equistar Chemicals, L.P.
    Inventors: Shaotian Wang, Bradley P. Etherton, Karen E. Meyer, Michael W. Lynch, Linda N. Winslow, Leonard V. Cribbs, Jia-Chu X. Liu
  • Patent number: 5534472
    Abstract: A vanadium-containing catalyst system particularly suited to the polymerization of blow moldable olefin polymers. The catalyst system includes a supported, first catalyst component prepared by contacting preheated silica, with (1) a compound or complex which includes at least one carbon to magnesium covalent bond and (2) a compound which includes at least one carbon to Group III metal covalent bond. The sequence of contact of the silica with compound or complex (1) and compound (2) is optional. However, unless the compound or complex (1) and the compound (2) contact the silica simultaneously, the product of this contact is next contacted with whichever of compound (1) or (2) does not initially contact the silica. The product of the step of contacting with compounds (1) and (2) is contacted with a vanadium compound which includes at least one halogen atom. Finally, the product of the vanadium compound contacting step is contacted with an alcohol.
    Type: Grant
    Filed: March 29, 1995
    Date of Patent: July 9, 1996
    Assignee: Quantum Chemical Corporation
    Inventors: Linda N. Winslow, Douglas D. Klendworth, Raghu Menon, Michael W. Lynch, Garry L. Fields, Kenneth W. Johnson
  • Patent number: 5405817
    Abstract: Catalysts useful in olefin polymerization are a mixture of (a) a titanium-containing compound which is (i) Ti(Z.sup.1).sub.t (OZ.sup.2).sub.p-t, (ii) the product of reacting Z.sup.3 --Mg--N(--Z.sup.5)--Si(Z.sup.4).sub.3 or Z.sup.3 --Mg--N(--Z.sup.5)--Si(Z.sup.4).sub.2 --N(--Z.sup.5)--Mg--Z.sup.3 with Ti(Z.sup.1).sub.t (OZ.sup.2).sub.p-t, or (iii) the product of reacting Mg metal, Mg dihalide and Ti(OZ.sup.2).sub.4, wherein Z.sup.1 is halide, Z.sup.2 is C.sub.1-18 hydrocarbyl, p is 3-4, t is 0-p, and Z.sup.3, Z.sup.4 and Z.sup.5 can be C.sub.1-18 alkyl or C.sub.6-14 aryl, and Z.sup.4 can be hydrogen, and Z.sup.5 can be --Si(Z.sup.4).sub.3 ; (b) one or more of V(X.sup.2).sub.c (OR.sup.2).sub.b-c, VO(X.sup.3).sub.d (OR.sup.3).sub.3-d, or VO(X.sup.4).sub.2, wherein X.sup.2, X.sup.3 and X.sup. 4 are halogen, R.sup.2 and R.sup.3 are C.sub.1-18 hydrocarbyl, b is 3-4, c is 0-b, and d is 0-3; and (c) Zn(X.sup.1).sub.2.2Al(R.sup.1).sub.3 and/or both of Zn(X.sup.1).sub.2 and one or more of M(R.sup.5).sub.e (X.sup.5).
    Type: Grant
    Filed: February 12, 1993
    Date of Patent: April 11, 1995
    Assignee: Quantum Chemical Corporation
    Inventors: Chi-I Kuo, Michael W. Lynch
  • Patent number: 5399540
    Abstract: A catalyst useful in the polymerization of olefins, especially ethylene, is disclosed. The catalyst is obtained by admixing a zinc composition, a zirconium composition and a vanadium composition. The catalyst may be combined with a co-catalyst and, optionally, a modifier to yield an olefin polymerization system. The catalyst exhibits extremely high activity, good hydrogen response and produces polymers having broad molecular weight distribution ("MWD") and manifesting bimodal MWD profile.
    Type: Grant
    Filed: February 12, 1993
    Date of Patent: March 21, 1995
    Assignee: Quantum Chemical Corporation
    Inventors: Chi-I Kuo, Michael W. Lynch
  • Patent number: 5374597
    Abstract: Catalysts useful in olefin polymerization are a mixture of (a) (i) one or more compounds Zn(X.sup.1).sub.2 and one or more compounds Al(R.sup.1).sub.3, or (ii) Zn(X.sup.1).sub.2.2Al(R.sup.1).sub.3, wherein X.sup.1 is halide and R.sup.1 is C.sub.1-12 hydrocarbyl; and (b) one or more of V(X.sup.2).sub.c (OR.sup.2).sub.b-c, VO(X.sup.3).sub.d (OR.sup.3).sub.3-d, or VO(X.sup.4).sub.2, wherein X.sup.2, X.sup.3 and X.sup.4 are halogen, R.sup.2 and R.sup.3 are C.sub.1-18 hydrocarbyl, b is 3-4, c is 0-b, and d is 0-3; and can contain (c) one or more of M(R.sup.5).sub.e (X.sup.5).sub.3-e, Al.sub.2 (R.sup.5).sub.3 (X.sup.5).sub.3 or Mg(R.sup.6).sub.f Y.sub.2-f, wherein X.sup.1 and X.sup.2 are halide, R.sup.1, R.sup.5, R.sup.6 and R.sup.9 are C.sub.1- 12 hydrocarbyl, M is Al or B, e is 0-3, Y is halide, O--(C.sub.1-12 hydrocarbyl) or N(SiR.sup.9.sub.3).sub.2, and f is 0-2.
    Type: Grant
    Filed: February 12, 1993
    Date of Patent: December 20, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Chi-I Kuo, Michael W. Lynch
  • Patent number: 5369194
    Abstract: A multiple site solid catalyst component capable of producing polyolefins having a broad or multimodal molecular weight distribution, such as a bimodal molecular weight distribution, is prepared by contacting a particulate solid support with a zirconium compound or complex to bind the zirconium compound or complex to the support, optionally followed by contacting the supported zirconium compound or complex with a Lewis acid to produce an intermediate product, optionally isolating and washing the supported zirconium compound or complex or resulting intermediate product to remove soluble by-products therefrom, and reacting the washed or unwashed supported zirconium compound or complex or intermediate product with a titanium or vanadium compound to produce a solid catalyst component.
    Type: Grant
    Filed: February 24, 1993
    Date of Patent: November 29, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Leonard V. Cribbs, Michael W. Lynch
  • Patent number: 5310834
    Abstract: Mixed catalyst compositions comprised of a first supported chromium-containing catalyst component and a second supported chromium-containing catalyst component and which additionally have one or more metallic or non-metallic catalytic agents associated therewith are provided. The additional metallic or non-metallic elements associated with the catalyst components can be aluminum, titanium, zirconium, boron, phosphorous or combinations thereof. The pore volume of the silica supports used for the first and second catalyst components differs by at least 0.3 cc/g. The mixed catalyst compositions of the invention are useful for the preparation of polyolefins. They are particularly useful of polymerization of ethylene in particle form polymerizations to produce high density polyethylene blow molding resins having good processability and physical properties. The improved particle form polymerization process and products obtained thereby using the above-described mixed catalyst compositions are also described.
    Type: Grant
    Filed: December 16, 1992
    Date of Patent: May 10, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Stanley J. Katzen, Thomas J. Pullukat, Michael W. Lynch, Louis J. Rekers
  • Patent number: 5204304
    Abstract: A vanadium-containing catalyst is prepared as the product of admixing an inorganic oxide, inorganic phosphate or mixtures thereof, a zinc-containing composition, and a vanadium-containing composition. An auxiliary compound such as, for example, an aluminum halide compound may optionally be admixed. The catalyst may be combined with a co-catalyst such as an aluminum alkyl and, optionally, a halocarbon promotor to yield an olefin polymerization catalyst system. The resulting catalyst system exhibits high activity, excellent hydrogen response and produces a polymer having a narrow to broad molecular weight distribution with a bimodal profile. The catalyst is especially useful in ethylene homopolymerization and co-polymerization.
    Type: Grant
    Filed: June 4, 1991
    Date of Patent: April 20, 1993
    Assignee: Quantum Chemical Corporation
    Inventors: Chi-I Kuo, Michael W. Lynch
  • Patent number: 5202397
    Abstract: A multiple site solid catalyst component capable of producing polyolefins having a broad or multimodal molecular weight distribution, such as a bimodal molecular weight distribution, is prepared by contacting a particulate solid support with a zirconium compound or complex to bind the zirconium compound or complex to the support, optionally followed by contacting the supported zirconium compound or complex with a Lewis acid to produce an intermediate product, optionally isolating and washing the supported zirconium compound or complex or resulting intermediate product to remove soluble by-products therefrom, and reacting the washed or unwashed supported zirconium compound or complex or intermediate product with a titanium or vanadium compound to produce a solid catalyst component.
    Type: Grant
    Filed: July 31, 1992
    Date of Patent: April 13, 1993
    Assignee: Quantum Chemical Corporation
    Inventors: Leonard V. Cribbs, Michael W. Lynch
  • Patent number: 5198400
    Abstract: Mixed catalyst compositions comprised of a first supported chromium-containing catalyst component and a second supported chromium-containing catalyst component and which additionally have one or more metallic or non-metallic catalytic agents associated therewith are provided. The additional metallic or non-metallic elements associated with the catalyst components can be aluminum, titanium, zirconium, boron, phosphorous or combinations thereof. The pore volume of the silica supports used for the first and second catalyst components differs by at least 0.3 cc/g. The mixed catalyst compositions of the invention are useful for the preparation of polyolefins. They are particularly useful of polymerization of ethylene in particle form polymerizations to produce high density polyethylene blow molding resins having good processability and physical properties. The improved particle form polymerization process and products obtained thereby using the above-described mixed catalyst compositions are also described.
    Type: Grant
    Filed: March 26, 1991
    Date of Patent: March 30, 1993
    Assignee: Quantum Chemical Corporation
    Inventors: Stanley J. Katzen, Thomas J. Pullukat, Michael W. Lynch, Louis J. Rekers
  • Patent number: 5155079
    Abstract: A multiple site solid catalyst component capable of producing polyolefins having a broad or multimodal molecular weight distribution, such as a bi-modal molecular weight distribution, is prepared by contacting a particulate solid support with a zirconium compound or complex to bind the zirconium compound or complex to the support, optionally followed by contacting the supported zirconium compound or complex with a Lewis acid to produce an intermediate product, optionally isolating and washing the supported zirconium compound or complex or resulting intermediate product to remove soluble by-products therefrom, and reacting the washed or unwashed supported zirconium compound or complex or intermediate product with a titanium or vanadium compound to produce a solid catalyst component.
    Type: Grant
    Filed: June 7, 1991
    Date of Patent: October 13, 1992
    Assignee: Quantum Chemical Corporation
    Inventors: Leonard V. Cribbs, Michael W. Lynch
  • Patent number: 4754007
    Abstract: Ethylene is copolymerized or interpolymerized with at least one olefinic comonomer having about 3 to 18 carbon atoms to produce linear low density polyethylene copolymers and terpolymers in a slurry process using liquid propane as the diluent. The copolymer products have desirable physical properties including relatively narrow molecular weight distributions and low elasticities.
    Type: Grant
    Filed: June 11, 1986
    Date of Patent: June 28, 1988
    Assignee: Enron Chemical Company
    Inventors: Thomas J. Pullukat, Michael W. Lynch, Mitsuzo Shida
  • Patent number: 4510299
    Abstract: A catalyst and method in which the catalyst is used in association with an aluminum cocatalyst in the polymerization and interpolymerization of 1-olefins. The catalyst is prepared by (1) reacting a mono- or polyfunctional phosphorus compound with silica, alumina or the like having surface hydroxyl groups, or a mixture thereof, in which the phosphorus compound reacts with these surface hydroxyl groups, followed by (2) reacting the product of this with a Group IIa (e.g. Mg) compound and further (3) reacting this product with a Group IVB, VB or VIB (e.g. Ti) compound. Alternatively, (1) is reacted with (3) and then with (2).
    Type: Grant
    Filed: July 29, 1983
    Date of Patent: April 9, 1985
    Assignee: Chemplex Company
    Inventors: Michael W. Lynch, Thomas J. Pullukat
  • Patent number: 4499198
    Abstract: An olefin polymerization and interpolymerization catalyst composition prepared by reacting novel magnesium silylamide compounds with at least one compound of a transition metal selected from Groups IIIB, IVB, VB and VIB of the fourth and fifth periods of the periodic table, and Groups VIIB and VIIIB of the fourth period.
    Type: Grant
    Filed: October 7, 1982
    Date of Patent: February 12, 1985
    Assignee: Chemplex Company
    Inventors: Thomas J. Pullukat, Raymond E. Hoff, Michael W. Lynch
  • Patent number: 4455386
    Abstract: A catalyst and method in which the catalyst is used in association with an aluminum cocatalyst in the polymerization and interpolymerization of 1-olefins. The catalyst is prepared by (1) reacting a mono- or polyfunctional phosphorus compound with silica, alumina or the like having surface hydroxyl groups, or a mixture thereof, in which the phosphorus compound reacts with these surface hydroxyl groups, followed by (2) reacting the product of this with a Group IIa (e.g. Mg) compound and further (3) reacting this product with a Group IVB, VB or VIB (e.g. Ti) compound. Alternatively, (1) is reacted with (3) and then with (2).
    Type: Grant
    Filed: March 29, 1982
    Date of Patent: June 19, 1984
    Assignee: Chemplex Company
    Inventors: Michael W. Lynch, Thomas J. Pullukat