Patents by Inventor Minoru Onodera

Minoru Onodera has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11912160
    Abstract: In an inverter generator controller, residual charge of a battery is detected and generated power output is detected. Then, low-load charging of the battery is implemented if the detected generated power output of the engine generator unit is equal to or greater than the detected load output demand and the detected generated power output of the engine generator unit is less than the predetermined low-load value a, when the detected residual charge of the battery is equal to or less than the first threshold value. When the detected residual charge of the battery becomes greater than the first threshold value, the low-load charging of the battery is terminated.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: February 27, 2024
    Assignee: Honda Motor Co., Ltd.
    Inventors: Yukihiko Kiyohiro, Taiyo Onodera, Minoru Maedako
  • Patent number: 11877395
    Abstract: Provided is a thermoplastic liquid crystal polymer film (TLCP film) having a dielectric constant in a thickness direction of the film, which is suitable for a millimeter-wave radar substrate. The TLCP film is a film comprising a thermoplastic polymer capable of forming an optically anisotropic melt phase, wherein the TLCP film has a dielectric constant of from 2.5 to 3.2 in the thickness direction of the film at a temperature of 23° C. and a frequency of 20 GHz, and a heat deformation temperature of from 180 to 320° C. The TLCP film has, on a film plane, dielectric constants of from 2.6 to 3.7 at a temperature of 23° C. and a frequency of 15 GHz both in one direction of the film and in a direction perpendicular to the one direction of the film.
    Type: Grant
    Filed: April 30, 2021
    Date of Patent: January 16, 2024
    Assignee: KURARAY CO., LTD.
    Inventors: Minoru Onodera, Tatsuya Sunamoto, Takeshi Takahashi, Takahiro Nakashima
  • Publication number: 20220105689
    Abstract: Provided are a method for producing a thermoplastic liquid crystal polymer (TLCP) film having an improved thermo-adhesive property, a circuit board, and a method for producing the same. The production method of the TLCP film includes preparing a TLCP film as the adherend film and a TLCP film as the adhesive film; examining each of the prepared TLCP films for a relative intensity calculated as a ratio in percentage of a sum of peak areas of C—O bond peak and COO bond peak based on the total area of C1s peaks in the XPS spectral profile so as to calculate a relative intensity X (%) as for the prepared adherend film and a relative intensity Y (%) as for the prepared adhesive film; and controlling the TLCP film as the adhesive film to have a relative intensity Y by selection or activation treatment of the adhesive film so that the relative intensity X of the adherend film and the relative intensity Y of the controlled adhesive film satisfy the following formulae (1) and (2): 38<X+Y<65 ??(1) ?8.
    Type: Application
    Filed: June 16, 2021
    Publication date: April 7, 2022
    Applicant: KURARAY CO., LTD.
    Inventors: Takahiro NAKASHIMA, Minoru ONODERA, Tatsuya SUNAMOTO
  • Publication number: 20210289618
    Abstract: Provided are a circuit board including an insulating layer including a thermoplastic liquid crystal polymer and having excellent insulation reliability under a high voltage; and a high voltage device using the same. The circuit board (30) is a high voltage circuit board including an insulating layer (31) and a high voltage circuit layer (34), wherein the insulating layer includes a thermoplastic liquid crystal polymer. It is preferable that the circuit board includes a heat dissipation part (39) for dissipating heat from the insulating layer (31).
    Type: Application
    Filed: June 2, 2021
    Publication date: September 16, 2021
    Applicant: KURARAY CO., LTD.
    Inventors: Tatsuya SUNAMOTO, Minoru ONODERA
  • Publication number: 20210251074
    Abstract: Provided is a thermoplastic liquid crystal polymer film (TLCP film) having a dielectric constant in a thickness direction of the film, which is suitable for a millimeter-wave radar substrate. The TLCP film is a film comprising a thermoplastic polymer capable of forming an optically anisotropic melt phase, wherein the TLCP film has a dielectric constant of from 2.5 to 3.2 in the thickness direction of the film at a temperature of 23° C. and a frequency of 20 GHz, and a heat deformation temperature of from 180 to 320° C. The TLCP film has, on a film plane, dielectric constants of from 2.6 to 3.7 at a temperature of 23° C. and a frequency of 15 GHz both in one direction of the film and in a direction perpendicular to the one direction of the film.
    Type: Application
    Filed: April 30, 2021
    Publication date: August 12, 2021
    Applicant: KURARAY CO., LTD.
    Inventors: Minoru ONODERA, Tatsuya SUNAMOTO, Takeshi TAKAHASHI, Takahiro NAKASHIMA
  • Publication number: 20210197527
    Abstract: A thermoplastic liquid crystal polymer (TLCP) molded body including a thermoplastic polymer capable of forming an optically anisotropic melt phase. The TLCP molded body includes an adherend portion in at least a part of the TLCP molded body. The adherend portion has a surface satisfying: a ratio <C—O>/<COO> of 1.5 or greater in which the <C—O> represents a proportion of a peak area of [C—O bond] to a C(1s) peak area, and the <COO> represents a proportion of a peak area of [COO bond] based on the C(1s) peak area; and a ratio <C?O>/<COO> of 0.10 or higher in which the <C?O> represents a proportion of a peak area of [C?O bond] based on the C(1s) peak area, and the <COO> represents the proportion of the peak area of the [COO bond] based on the C(1s) peak area in a result of X-ray photoelectron spectroscopy analysis.
    Type: Application
    Filed: May 27, 2019
    Publication date: July 1, 2021
    Inventors: Tatsuya SUNAMOTO, Shinji HIRAMATSU, Minoru ONODERA
  • Patent number: 10987911
    Abstract: A method for manufacturing a metal-clad laminate sheet including forming a laminate sheet having the thermoplastic liquid crystal polymer film and the metal foil bonded together; and providing the laminate sheet with a heat treatment which satisfies conditions (1) and (2) below: (1) a heat treatment temperature ranges between 1° C. inclusive and 50° C. exclusive higher than a melting point of the thermoplastic liquid crystal polymer film. (2) a time for the heat treatment ranges from one second to 10 minutes.
    Type: Grant
    Filed: April 20, 2016
    Date of Patent: April 27, 2021
    Assignee: KURARAY CO., LTD.
    Inventors: Takahiro Nakashima, Takeshi Takahashi, Minoru Onodera
  • Publication number: 20200375030
    Abstract: Provided are a thermoplastic liquid crystal polymer film having an improved thermo-adhesive property, a circuit board, and methods respectively for producing the same. The thermoplastic liquid crystal polymer film has a segment orientation ratio SOR of 0.8 to 1.4 and a moisture content of 300 ppm or less. The circuit board contains a plurality of circuit board materials wherein the circuit board materials are at least one member selected from the group consisting of an insulating substrate having a conductor layer on at least one surface, a bonding sheet, and a coverlay. At least one of the circuit board materials includes a thermoplastic liquid crystal polymer film. The circuit board shows a solder heat resistance when the circuit board is placed in a solder bath at 290° C. for 60 seconds in accordance with JIS C 5012.
    Type: Application
    Filed: August 4, 2020
    Publication date: November 26, 2020
    Applicant: KURARAY CO., LTD.
    Inventors: Takahiro NAKASHIMA, Takeshi TAKAHASHI, Minoru ONODERA
  • Patent number: 10807352
    Abstract: Provided is a method for producing a metal-clad laminate of a thermoplastic liquid crystal polymer film (TLCP film) and a metal sheet(s) bonded to at least one surface of the film using roll-to-roll processing. The metal sheet has a surface with a ten-point average roughness (Rz) of 5.0 ?m or less to be bonded to the TLCP film. The method includes preparing the laminate, dry-treating the laminate by subjecting the laminate passed through a dry zone satisfying the following conditions (1) and (2): (1) a drying temperature of lower than the melting point of the TLCP film, (2) for a drying period of 10 seconds or longer, and heat-treating the dried laminate by subjecting the laminate passed through a heating zone on a temperature condition of not lower than the melting point of the TLCP film successively after the dry treatment.
    Type: Grant
    Filed: September 6, 2018
    Date of Patent: October 20, 2020
    Assignee: KURARAY CO., LTD.
    Inventors: Takahiro Nakashima, Takeshi Takahashi, Minoru Onodera
  • Patent number: 10765001
    Abstract: Provided are a thermoplastic liquid crystal polymer film having an improved thermo-adhesive property, a circuit board, and methods respectively for producing the same. The thermoplastic liquid crystal polymer film has a segment orientation ratio SOR of 0.8 to 1.4 and a moisture content of 300 ppm or less. The circuit board contains a plurality of circuit board materials wherein the circuit board materials are at least one member selected from the group consisting of an insulating substrate having a conductor layer on at least one surface, a bonding sheet, and a coverlay. At least one of the circuit board materials includes a thermoplastic liquid crystal polymer film. The circuit board shows a solder heat resistance when the circuit board is placed in a solder bath at 290° C. for 60 seconds in accordance with JIS C 5012.
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: September 1, 2020
    Assignee: KURARAY CO., LTD.
    Inventors: Takahiro Nakashima, Takeshi Takahashi, Minoru Onodera
  • Publication number: 20200055298
    Abstract: A method for manufacturing a multilayer circuit board containing a single-sided metal-clad laminate sheet and a substrate laminated together, the single-sided metal-clad laminate sheet containing a thermoplastic liquid crystal polymer film and a metal foil bonded to a surface of the thermoplastic liquid crystal polymer film, and the method containing: forming a laminate sheet having the thermoplastic liquid crystal polymer film and the metal foil bonded together; and heat treating the laminate sheet, wherein the heat treatment satisfies conditions (1) and (2) to manufacture the single-sided metal-clad laminate sheet: (1) a heat treatment temperature ranges between 1° C. inclusive and 50° C. exclusive higher than a melting point of the thermoplastic liquid crystal polymer film, and (2) a time for the heat treatment ranges from one second to 10 minutes.
    Type: Application
    Filed: October 23, 2019
    Publication date: February 20, 2020
    Applicant: KURARAY CO., LTD.
    Inventors: Takahiro NAKASHIMA, Takeshi Takahashi, Minoru Onodera
  • Publication number: 20200055297
    Abstract: A method for manufacturing a metal-clad laminate sheet containing (i) a thermoplastic liquid crystal polymer film comprising a thermoplastic polymer, and (ii) a metal foil bonded to at least one surface of the thermoplastic liquid crystal polymer film, the thermoplastic polymer being capable of forming an optically anisotropic molten phase, and the method containing: forming a laminate sheet having the thermoplastic liquid crystal polymer film and the metal foil bonded together; and heat treating the laminate sheet, wherein the heat treatment satisfies conditions (1) and (2): (1) wheat treatment temperature ranges between 1° C. inclusive and 50° C. exclusive higher than a melting point of the thermoplastic liquid crystal polymer film, and (2) a time for the heat treatment ranges from one second to 10 minutes.
    Type: Application
    Filed: October 23, 2019
    Publication date: February 20, 2020
    Applicant: Kuraray Co., Ltd.
    Inventors: Takahiro Nakashima, Takeshi Takahashi, Minoru Onodera
  • Publication number: 20200031098
    Abstract: Provided are a metal clad laminate and a method for producing the same. The metal clad laminate at least includes a thermoplastic liquid crystal polymer film and a metal sheet bonded to each other, wherein the thermoplastic liquid crystal polymer film has a surface with a glossiness (20°) of 55 or higher in accordance with JIS Z 8741 on the opposite side of the bonding surface to the metal sheet. The method for producing a metal clad laminate at least includes: providing a thermoplastic liquid crystal polymer film 2 and a metal sheet 6; and introducing the thermoplastic liquid crystal polymer film 2 and the metal sheet 6 between a pair of heating rolls so as to laminate them.
    Type: Application
    Filed: October 4, 2019
    Publication date: January 30, 2020
    Applicant: Kuraray Co., Ltd.
    Inventors: Takahiro Nakashima, Takeshi Takahashi, Masataka Shintani, Minoru Onodera
  • Patent number: 10492306
    Abstract: Provided are circuit board excellent in interlayer adhesion and solder heat resistance, and production method thereof. The circuit board is produced by a method including: preparing a plurality of at least one kind of thermoplastic liquid crystal polymer (TLCP) films, forming a conductor layer on one side or both sides of a film in at least one of the films to obtain a unit circuit board, laminating the films containing the unit circuit board to obtain a stacked material, conducting thermo-compression-bonding of the stacked material under pressurization to a first temperature giving an interlayer adhesion to integrate the stacked material, carrying out structure-controlling thermal treatment by heating the integrated stacked material at a second temperature which is lower than the first temperature and is lower than a melting point of a TLCP having a lowest melting point out of the plurality of TLCP films.
    Type: Grant
    Filed: May 1, 2017
    Date of Patent: November 26, 2019
    Assignee: KURARAY CO., LTD.
    Inventors: Takeshi Takahashi, Takahiro Nakashima, Minoru Onodera, Tetsuya Hara
  • Publication number: 20190001628
    Abstract: Provided is a method for producing a metal-clad laminate of a thermoplastic liquid crystal polymer film (TLCP film) and a metal sheet(s) bonded to at least one surface of the film using roll-to-roll processing. The metal sheet has a surface with a ten-point average roughness (Rz) of 5.0 ?m or less to be bonded to the TLCP film. The method includes preparing the laminate, dry-treating the laminate by subjecting the laminate passed through a dry zone satisfying the following conditions (1) and (2): (1) a drying temperature of lower than the melting point of the TLCP film, (2) for a drying period of 10 seconds or longer, and heat-treating the dried laminate by subjecting the laminate passed through a heating zone on a temperature condition of not lower than the melting point of the TLCP film successively after the dry treatment.
    Type: Application
    Filed: September 6, 2018
    Publication date: January 3, 2019
    Applicant: KURARAY CO., LTD.
    Inventors: Takahiro NAKASHIMA, Takeshi TAKAHASHI, Minoru ONODERA
  • Publication number: 20180134025
    Abstract: A method for manufacturing a metal-clad laminate sheet including forming a laminate sheet having the thermoplastic liquid crystal polymer film and the metal foil bonded together; and providing the laminate sheet with a heat treatment which satisfies conditions (1) and (2) below: (1) a heat treatment temperature ranges between 1° C. inclusive and 50° C. exclusive higher than a melting point of the thermoplastic liquid crystal polymer film. (2) a time for the heat treatment ranges from one second to 10 minutes.
    Type: Application
    Filed: April 20, 2016
    Publication date: May 17, 2018
    Applicant: KURARAY CO., LTD.
    Inventors: Takahiro NAKASHIMA, Takeshi TAKAHASHI, Minoru ONODERA
  • Publication number: 20170238428
    Abstract: Provided are circuit board excellent in interlayer adhesion and solder heat resistance, and production method thereof. The circuit board is produced by a method including: preparing a plurality of at least one kind of thermoplastic liquid crystal polymer (TLCP) films, forming a conductor layer on one side or both sides of a film in at least one of the films to obtain a unit circuit board, laminating the films containing the unit circuit board to obtain a stacked material, conducting thermo-compression-bonding of the stacked material under pressurization to a first temperature giving an interlayer adhesion to integrate the stacked material, carrying out structure-controlling thermal treatment by heating the integrated stacked material at a second temperature which is lower than the first temperature and is lower than a melting point of a TLCP having a lowest melting point out of the plurality of TLCP films.
    Type: Application
    Filed: May 1, 2017
    Publication date: August 17, 2017
    Applicant: KURARAY CO., LTD.
    Inventors: Takeshi TAKAHASHI, Takahiro NAKASHIMA, Minoru ONODERA, Tetsuya HARA
  • Patent number: 9538646
    Abstract: To provide a thermoplastic liquid crystal polymer film capable of suppressing change in relative dielectric constant before and after heating, and a laminated and a circuit board using the same. In this film, a change ratio of a dielectric constant (?r2) of the film after heating to a dielectric constant (?r1) of the film before the heating satisfies the following formula (I) where the film is heated for 1 hour at a temperature in a range from a temperature being 30° C. lower than a melting point of the film to a temperature being 10° C. higher than the melting point, |?r2??r1|/?r1×100?5??(I) where ?r1 denotes the relative dielectric constant before the heating, ?r2 denotes the relative dielectric constant after the heating. These relative dielectric constants are measured at the same frequency in a range of 1 to 100 GHz.
    Type: Grant
    Filed: April 23, 2014
    Date of Patent: January 3, 2017
    Assignee: KURARAY CO., LTD.
    Inventors: Minoru Onodera, Tatsuya Sunamoto, Shuji Matsunaga, Takafumi Konno
  • Patent number: 9439303
    Abstract: A power supply path structure is provided for a flexible circuit board and includes a first flexible circuit board that includes at least one first connection pad and a first opposite connection pad and a first power supply path connected between the first connection pad and the first opposite connection pad and a second flexible circuit board that includes at least one second connection pad and a second opposite connection pad and a second power supply path connected between the second connection pad and the second opposite connection pad, and the first flexible circuit board is stacked, in a vertical direction, on the second flexible circuit board in such a way that the first power supply path and the second power supply path form a parallel-connected power supply path that serves as a power path or a grounding path for the first flexible circuit board.
    Type: Grant
    Filed: March 19, 2015
    Date of Patent: September 6, 2016
    Assignee: KURARAY CO., LTD.
    Inventors: Minoru Onodera, Shuji Matsunaga, Tatsuya Sunamoto, Shigeaki Suzuki
  • Publication number: 20160236402
    Abstract: Provided are a method for producing a thermoplastic liquid crystal polymer (TLCP) film having an improved thermo-adhesive property, a circuit board, and a method for producing the same. The production method of the TLCP film includes preparing a TLCP film as the adherend film and a TLCP film as the adhesive film; examining each of the prepared TLCP films for a relative intensity calculated as a ratio in percentage of a sum of peak areas of C—O bond peak and COO bond peak based on the total area of C1s peaks in the XPS spectral profile so as to calculate a relative intensity X (%) as for the prepared adherend film and a relative intensity Y (%) as for the prepared adhesive film; and controlling the TLCP film as the adhesive film to have a relative intensity Y by selection or activation treatment of the adhesive film so that the relative intensity X of the adherend film and the relative intensity Y of the controlled adhesive film satisfy the following formulae (1) and (2): 38<X+Y<65 ??(1) ?8.
    Type: Application
    Filed: April 25, 2016
    Publication date: August 18, 2016
    Applicant: Kuraray Co., Ltd.
    Inventors: Takahiro NAKASHIMA, Minoru Onodera, Tatsuya Sunamoto