Patents by Inventor Minoru Onodera

Minoru Onodera has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9538646
    Abstract: To provide a thermoplastic liquid crystal polymer film capable of suppressing change in relative dielectric constant before and after heating, and a laminated and a circuit board using the same. In this film, a change ratio of a dielectric constant (?r2) of the film after heating to a dielectric constant (?r1) of the film before the heating satisfies the following formula (I) where the film is heated for 1 hour at a temperature in a range from a temperature being 30° C. lower than a melting point of the film to a temperature being 10° C. higher than the melting point, |?r2??r1|/?r1×100?5??(I) where ?r1 denotes the relative dielectric constant before the heating, ?r2 denotes the relative dielectric constant after the heating. These relative dielectric constants are measured at the same frequency in a range of 1 to 100 GHz.
    Type: Grant
    Filed: April 23, 2014
    Date of Patent: January 3, 2017
    Assignee: KURARAY CO., LTD.
    Inventors: Minoru Onodera, Tatsuya Sunamoto, Shuji Matsunaga, Takafumi Konno
  • Patent number: 9439303
    Abstract: A power supply path structure is provided for a flexible circuit board and includes a first flexible circuit board that includes at least one first connection pad and a first opposite connection pad and a first power supply path connected between the first connection pad and the first opposite connection pad and a second flexible circuit board that includes at least one second connection pad and a second opposite connection pad and a second power supply path connected between the second connection pad and the second opposite connection pad, and the first flexible circuit board is stacked, in a vertical direction, on the second flexible circuit board in such a way that the first power supply path and the second power supply path form a parallel-connected power supply path that serves as a power path or a grounding path for the first flexible circuit board.
    Type: Grant
    Filed: March 19, 2015
    Date of Patent: September 6, 2016
    Assignee: KURARAY CO., LTD.
    Inventors: Minoru Onodera, Shuji Matsunaga, Tatsuya Sunamoto, Shigeaki Suzuki
  • Publication number: 20160236402
    Abstract: Provided are a method for producing a thermoplastic liquid crystal polymer (TLCP) film having an improved thermo-adhesive property, a circuit board, and a method for producing the same. The production method of the TLCP film includes preparing a TLCP film as the adherend film and a TLCP film as the adhesive film; examining each of the prepared TLCP films for a relative intensity calculated as a ratio in percentage of a sum of peak areas of C—O bond peak and COO bond peak based on the total area of C1s peaks in the XPS spectral profile so as to calculate a relative intensity X (%) as for the prepared adherend film and a relative intensity Y (%) as for the prepared adhesive film; and controlling the TLCP film as the adhesive film to have a relative intensity Y by selection or activation treatment of the adhesive film so that the relative intensity X of the adherend film and the relative intensity Y of the controlled adhesive film satisfy the following formulae (1) and (2): 38<X+Y<65 ??(1) ?8.
    Type: Application
    Filed: April 25, 2016
    Publication date: August 18, 2016
    Applicant: Kuraray Co., Ltd.
    Inventors: Takahiro NAKASHIMA, Minoru Onodera, Tatsuya Sunamoto
  • Publication number: 20160212845
    Abstract: Provided are a thermoplastic liquid crystal polymer film having an improved thermo-adhesive property, a circuit board, and methods respectively for producing the same. The thermoplastic liquid crystal polymer film has a segment orientation ratio SOR of 0.8 to 1.4 and a moisture content of 300 ppm or less. The circuit board contains a plurality of circuit board materials wherein the circuit board materials are at least one member selected from the group consisting of an insulating substrate having a conductor layer on at least one surface, a bonding sheet, and a coverlay. At least one of the circuit board materials includes a thermoplastic liquid crystal polymer film. The circuit board shows a solder heat resistance when the circuit board is placed in a solder bath at 290° C. for 60 seconds in accordance with JIS C 5012.
    Type: Application
    Filed: March 30, 2016
    Publication date: July 21, 2016
    Applicant: KURARAY CO., LTD.
    Inventors: Takahiro NAKASHIMA, Takeshi TAKAHASHI, Minoru ONODERA
  • Patent number: 9096049
    Abstract: A metal-clad laminate excellent in isotropy, appearance, bondability between a TLC polymer film and a metallic sheet, and dimensional stability is provided less costly with a first step of thermally compressing the film with the metallic sheet by passing them through a nipping region between heating rolls, and a second step of heat-treating the resultant metal-clad laminate at a temperature not higher than the melting point of the film, wherein the film has thermal expansion coefficient ?L satisfying ?L=?T+? with thickness T, thickness coefficient ? and anisotropy coefficient ? of the film; wherein the coefficient ? is within the range of ?0.08 to ?0.01; the coefficient ? is within the range of ?M+6????M+10 with thermal expansion coefficient ?M of the metallic sheet; and thermal expansion coefficient ?T of the film is within ?M?2??T??M+3 with the coefficient ?M.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: August 4, 2015
    Assignee: KURARAY CO., LTD.
    Inventors: Minoru Onodera, Tadao Yoshikawa
  • Publication number: 20150195921
    Abstract: Provided is a circuit board being composed of at least a thermoplastic liquid crystal polymer film and an adhesive layer containing a polyphenylene ether-based resin, the circuit board capable of being formed or shaped at a low temperature, and a method of manufacturing the same. The thermoplastic liquid crystal polymer film constitutes at least one circuit board material selected from the group consisting of an insulating substrate, a circuit layer material and a coverlay. The film is laminated to another circuit board material via the adhesive layer. The glass transition temperature of the adhesive layer is in a range from 200° C. to 300° C.
    Type: Application
    Filed: March 19, 2015
    Publication date: July 9, 2015
    Applicant: Kuraray Co., Ltd.
    Inventors: Minoru ONODERA, Shuji Matsunaga, Tatsuya Sunamoto, Shigeaki Suzuki
  • Publication number: 20150017413
    Abstract: A thermoplastic liquid polymer film and a method of producing the same are provided. The method includes preparing a thermoplastic liquid crystal polymer film that has dielectric constants of not larger than 3.25 both in an MD direction and in a TD direction; and performing drawing of the film while heating the film at a temperature in a range from a temperature (Td-60° C.) that is 60° C. lower than a heat deformation temperature (Td) of the film to a temperature (Td-5° C.) that is 5° C. lower than Td. The temperature of the heating during the drawing of the film may be in a range from a temperature (Td-40° C.) that is 40° C. lower than a heat deformation temperature (Td) of the film subjected to the drawing to a temperature (Td-10° C.) that is 10° C. lower than Td.
    Type: Application
    Filed: September 29, 2014
    Publication date: January 15, 2015
    Applicant: KURARAY CO., LTD
    Inventors: Takafumi KONNO, Tatsuya SUNAMOTO, Minoru ONODERA, Shuji MATSUNAGA, Kazuyuki OHMORI
  • Publication number: 20140231123
    Abstract: To provide a thermoplastic liquid crystal polymer film capable of suppressing change in relative dielectric constant before and after heating, and a laminated and a circuit board using the same. In this film, a change ratio of a dielectric constant (?r2) of the film after heating to a dielectric constant (?r1) of the film before the heating satisfies the following formula (I) where the film is heated for 1 hour at a temperature in a range from a temperature being 30° C. lower than a melting point of the film to a temperature being 10° C. higher than the melting point, |?r2??r1|/?r1×100?5??(I) where ?r1 denotes the relative dielectric constant before the heating, ?r2 denotes the relative dielectric constant after the heating. These relative dielectric constants are measured at the same frequency in a range of 1 to 100 GHz.
    Type: Application
    Filed: April 23, 2014
    Publication date: August 21, 2014
    Applicant: KURARAY CO., LTD.
    Inventors: Minoru ONODERA, Tatsuya SUNAMOTO, Shuji MATSUNAGA, Takafumi KONNO
  • Patent number: 8771458
    Abstract: The object of the invention is to provide a wiring board having the uniform quality at a high yield which is produced by hot-pressing and laminating on a wiring board base material a thermotropic liquid crystal polymer which is excellent as a wiring board covering material. The present invention provides a method of making a wiring board comprising: hot-pressing and laminating a thermotropic liquid crystal polymer film on a wiring board base material on the surface of which at least one layer containing a electro-conductive circuit is exposed, characterized by that a viscoelastic characteristic of the thermotropic liquid crystal polymer film is measured at a low frequency within a laminating temperature region and the hot-pressing is carried out at a temperature selected so that the viscoelastic characteristic falls within a predetermined range.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: July 8, 2014
    Assignee: Kuraray Co., Ltd.
    Inventors: Minoru Onodera, Tadao Yoshikawa
  • Publication number: 20100323210
    Abstract: A metal-clad laminate excellent in isotropy, appearance, bondability between a TLC polymer film and a metallic sheet, and dimensional stability is provided less costly with a first step of thermally compressing the film with the metallic sheet by passing them through a nipping region between heating rolls, and a second step of heat-treating the resultant metal-clad laminate at a temperature not higher than the melting point of the film, wherein the film has thermal expansion coefficient ?L satisfying ?L=?T+? with thickness T, thickness coefficient ? and anisotropy coefficient ? of the film; wherein the coefficient ? is within the range of ?0.08 to ?0.01; the coefficient ? is within the range of ?M+6????M+10 with thermal expansion coefficient ?M of the metallic sheet; and thermal expansion coefficient ?T of the film is within ?M?2??T??M+3 with the coefficient ?M.
    Type: Application
    Filed: August 30, 2010
    Publication date: December 23, 2010
    Applicant: KURARAY CO. LTD.
    Inventors: Minoru ONODERA, Tadao Yoshikawa
  • Patent number: 7811408
    Abstract: A metal-clad laminate excellent in isotropy, appearance, bondability between a TLC polymer film and a metallic sheet, and dimensional stability is provided less costly with a first step of thermally compressing the film with the metallic sheet by passing them through a nipping region between heating rolls, and a second step of heat-treating the resultant metal-clad laminate at a temperature not higher than the melting point of the film, wherein the film has thermal expansion coefficient ?L satisfying ?L=?T+? with thickness T, thickness coefficient ? and anisotropy coefficient ? of the film; wherein the coefficient ? is within the range of ?0.08 to ?0.01; the coefficient ? is within the range of ?M+6????M+10 with thermal expansion coefficient ?M of the metallic sheet; and thermal expansion coefficient ?T of the film is within ?M?2??T??M+3 with the coefficient ?M.
    Type: Grant
    Filed: October 27, 2005
    Date of Patent: October 12, 2010
    Assignee: Kuraray Co., Ltd.
    Inventors: Minoru Onodera, Tadao Yoshikawa
  • Patent number: 7740790
    Abstract: A method of making a thermotropic liquid crystal polymer film includes continuously heat treating of the thermotropic liquid crystal polymer film 2 while the latter is jointed to a sheet-like support member 4, and subsequently separating the heat-treated thermotropic liquid crystal polymer film 2 from the support member 4. The continuous heat treatment of the thermotropic liquid crystal polymer film 2 then jointed to the support member 4 is carried out for a predetermined heating time within the range of 5 to 60 seconds at a predetermined heating temperature T° C. equal to or higher than the melting point Tm° C. of the thermotropic liquid crystal polymer film less 15° C. (i.e., Tm?15° C.), but lower than the melting point Tm° C. (thus, Tm?15° C.?T° C.<Tm° C.), to thereby increase the thermal expansion coefficient of the thermotropic liquid crystal polymer film.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: June 22, 2010
    Assignee: Kuraray Co., Ltd.
    Inventors: Minoru Onodera, Tatsuya Sunamoto
  • Publication number: 20090133911
    Abstract: To provide a release film which is used to avoid adherence between a press hot plate and a printed circuit board or a cover lay film at the time of press work effected to printed circuit boards such as printed wiring boards, flexible printed circuit boards and multilayered printed circuit boards and which has a heat resistance, a releasing property, a non-contamination property, a follow up capability relative to the circuit pattern, an excellent workability during processing and a small environmental impact at the time of disposal, the release film has a shear modulus of 5×105˜107 Pa at a hot press lamination temperature and is formed by overlapping at least one thermoplastic resin layer and at least one metallic layer one above the other.
    Type: Application
    Filed: January 22, 2009
    Publication date: May 28, 2009
    Applicant: KURARAY CO., LTD.
    Inventors: Toru Kuki, Minoru Onodera, Makoto Asano
  • Publication number: 20090065240
    Abstract: The object of the invention is to provide a wiring board having the uniform quality at a high yield which is produced by hot-pressing and laminating on a wiring board base material a thermotropic liquid crystal polymer which is excellent as a wiring board covering material. The present invention provides a method of making a wiring board comprising: hot-pressing and laminating a thermotropic liquid crystal polymer film on a wiring board base material on the surface of which at least one layer containing a electro-conductive circuit is exposed, characterized by that a viscoelastic characteristic of the thermotropic liquid crystal polymer film is measured at a low frequency within a laminating temperature region and the hot-pressing is carried out at a temperature selected so that the viscoelastic characteristic falls within a predetermined range.
    Type: Application
    Filed: July 19, 2006
    Publication date: March 12, 2009
    Applicant: Kuraray Co., Ltd.
    Inventors: Minoru Onodera, Tadao Yoshikawa
  • Publication number: 20080107833
    Abstract: A metal-clad laminate excellent in isotropy, appearance, bondability between a TLC polymer film and a metallic sheet, and dimensional stability is provided less costly with a first step of thermally compressing the film with the metallic sheet by passing them through a nipping region between heating rolls, and a second step of heat-treating the resultant metal-clad laminate at a temperature not higher than the melting point of the film, wherein the film has thermal expansion coefficient ?L satisfying ?L=?T+? with thickness T, thickness coefficient ? and anisotropy coefficient ? of the film; wherein the coefficient ? is within the range of ?0.08 to ?0.01; the coefficient ? is within the range of ?M+6????M+10 with thermal expansion coefficient ?M of the metallic sheet; and thermal expansion coefficient ?T of the film is within ?M?2??T??M+3 with the coefficient ?M.
    Type: Application
    Filed: October 27, 2005
    Publication date: May 8, 2008
    Applicant: KURARAY CO. LTD.
    Inventors: Minoru Onodera, Tadao Yoshikawa
  • Patent number: 7052574
    Abstract: To continuously produce a metal laminate having excellent dimensional stability and flatness, there is provided with a method of producing a metal laminate in which a thermoplastic liquid crystal polymer film (5?) capable of forming an optically anisotropic melt phase is heat-treated on a heat treatment roll having unevenness (91) on its surface and subsequently a metal sheet (3) is bonded to at least one side of the film (5?).
    Type: Grant
    Filed: March 6, 2002
    Date of Patent: May 30, 2006
    Assignee: Kuraray Co., Ltd.
    Inventors: Minoru Onodera, Tatyuya Sunamoto, Tadao Yoshikawa
  • Publication number: 20050067739
    Abstract: A method of making a thermotropic liquid crystal polymer film includes continuously heat treating of the thermotropic liquid crystal polymer film 2 while the latter is jointed to a sheet-like support member 4, and subsequently separating the heat-treated thermotropic liquid crystal polymer film 2 from the support member 4. The continuous heat treatment of the thermotropic liquid crystal polymer film 2 then jointed to the support member 4 is carried out for a predetermined heating time within the range of 5 to 60 seconds at a predetermined heating temperature T° C. equal to or higher than the melting point Tm° C. of the thermotropic liquid crystal polymer film less 15° C. (i.e., Tm?15° C.), but lower than the melting point Tm° C. (thus, Tm?15° C.?T° C.<Tm° C.), to thereby increase the thermal expansion coefficient of the thermotropic liquid crystal polymer film.
    Type: Application
    Filed: September 23, 2004
    Publication date: March 31, 2005
    Applicant: Kuraray Co., Ltd.
    Inventors: Minoru Onodera, Tatsuya Sunamoto
  • Patent number: 6616796
    Abstract: A method of producing a metal laminate for a circuit board includes a first step of press-bonding a thermotropic liquid crystal polymer film 1 having a segment orientation ratio SOR within a range not smaller than 0.90 and smaller than 1.15 along the longitudinal direction of the film, to a metal sheet 3 between hot rolls while the thermotropic liquid crystal polymer film 1 is in a tense or non-tense state; and a second step of heating the laminate obtained in the first step to a temperature not lower than the melting point of the thermotropic liquid crystal polymer film.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: September 9, 2003
    Assignee: Kuraray Co., Ltd.
    Inventors: Minoru Onodera, Tadao Yoshikawa, Takeichi Tsudaka, Toshiaki Sato
  • Publication number: 20020170939
    Abstract: To continuously produce a metal laminate having excellent dimensional stability and flatness, there is provided with a method of producing a metal laminate in which a thermoplastic liquid crystal polymer film (5′) capable of forming an optically anisotropic melt phase is heat-treated on a heat treatment roll having unevenness (91) on its surface and subsequently a metal sheet (3) is bonded to at least one side of the film (5′).
    Type: Application
    Filed: March 6, 2002
    Publication date: November 21, 2002
    Applicant: KURARAY CO., LTD.
    Inventors: Minoru Onodera, Tatyuya Sunamoto, Tadao Yoshikawa
  • Patent number: 6334922
    Abstract: A coating layer of a polymer capable of forming an optically anisotropic melt phase is formed by heat-pressing to a base material a film made of the polymer and having a segment orientation ratio of not greater than 1.3 and then separating the film into two halves so as to leave one of the halves on the base material, thereby obtaining a coated material made of the base material and the thin coating layer.
    Type: Grant
    Filed: April 1, 1999
    Date of Patent: January 1, 2002
    Assignee: Kuraray Co., Ltd.
    Inventors: Yoshinobu Tanaka, Takeichi Tsudaka, Minoru Onodera, Toshiaki Sato