Abstract: A method of printing at a dot density exceeding a nozzle density in a stationary pagewidth printhead. The method includes the steps of: (i) advancing a print medium transversely past the stationary printhead at a rate of one line per one line-time; and (ii) firing droplets of ink from predetermined nozzles in a nozzle row to create successive lines of print. Some or all of the predetermined nozzles fire droplets of ink at a plurality of predetermined different dot positions along a longitudinal axis of the printhead during one line-time, such that the printed dot density in each line of print exceeds the nozzle density.

Abstract: A stationary pagewidth inkjet printhead has one or more nozzle rows extending along a longitudinal axis of the printhead. Each nozzle is configurable to fire a droplet of ink at a plurality of predetermined different dot positions along the longitudinal axis, and each nozzle has an associated primary dot position. The printhead is configured to compensate for a dead nozzle by printing from a selected functioning nozzle positioned in a same nozzle row as the dead nozzle. The selected functioning nozzle is configured to fire some ink droplets at the primary dot position associated with the dead nozzle and to fire some ink droplets at its own primary dot position.

Abstract: A method of controlling a direction of droplet ejection from an inkjet nozzle having a plurality of moveable paddles, the method includes the steps of: (i) actuating a first thermal bend actuator via respective first drive circuitry such that a respective first paddle bends towards a floor of the nozzle chamber; (ii) actuating a second thermal bend actuator via respective second drive circuitry such that a respective second paddle bends towards a floor of the nozzle chamber; and (iii) thereby ejecting a droplet of ink. Actuation of the first and second thermal bend actuators is independently controlled via the first and second drive circuitry so as to control the direction of droplet ejection.

Abstract: A stationary pagewidth inkjet printhead is comprised of a plurality of printhead integrated circuits butted end-on-end across the pagewidth. The printhead includes one or more nozzle rows extending along a longitudinal axis of the printhead, each nozzle row comprising a plurality of nozzles. One or more of the nozzles are configured to fire a droplet of ink at a plurality of predetermined different dot positions along the longitudinal axis.

Abstract: A printhead integrated circuit (IC) for a stationary pagewidth printhead, includes nozzle rows extending along a longitudinal axis thereof. A length of a printable zone corresponding to the nozzle row is longer than a length of the nozzle row.

Abstract: A printhead integrated circuit includes one or more nozzle rows extending along a longitudinal axis thereof. The printhead IC has first and second ends for butting engagement with other printhead ICs so as to define a pagewidth printhead. Each nozzle has an associated primary dot position, wherein a first nozzle positioned at the first end is configured to fire some ink droplets skewed towards the first end in addition to firing some ink droplets at its own primary dot position.

Abstract: A stationary pagewidth inkjet printhead has one or more nozzle rows extending along a longitudinal axis of the printhead. Each nozzle is configured to fire a droplet of ink at a plurality of predetermined different dot positions along the longitudinal axis, such that a printed dot density exceeds a nozzle density of the printhead.

Abstract: An inkjet printhead includes: a substrate having a drive circuitry layer; a plurality of nozzle assemblies disposed on an upper surface of the substrate and arranged in one or more nozzle rows extending longitudinally along the printhead; a nozzle plate extending across the printhead; and a conductive track disposed on the nozzle plate which extends longitudinally along the printhead and parallel with the nozzle rows. The conductive track is connected to a common reference plane in the drive circuitry layer via a plurality of conductor posts extending between the drive circuitry layer and the conductive track.

Abstract: An inkjet printhead integrated circuit (IC) includes: a substrate having a drive circuitry layer; a plurality of nozzle assemblies disposed on an upper surface of the substrate and arranged in one or more nozzle rows extending longitudinally along the printhead IC; a nozzle plate extending across the printhead IC; and a conductive track fused to the nozzle plate which extends longitudinally along the printhead IC and parallel with the nozzle rows. The conductive track is connected to a common reference plane in the drive circuitry layer via a plurality of conductor posts extending between the drive circuitry layer and the conductive track.

Abstract: A stationary pagewidth inkjet printhead has one or more nozzle rows extending along a longitudinal axis of the printhead. The printhead is comprised of a plurality of printhead modules having first and second opposite ends butted across a width of a page. Each butting pair of printhead modules defines a common join region, wherein a nozzle pitch across the join region exceeds one nozzle pitch, one nozzle pitch being defined as a minimum longitudinal distance between a pair of nozzles in a same nozzle row. A first nozzle positioned at the first end of a first printhead module in a butting pair is configured to fire ink droplets into a respective join region.

Abstract: An inkjet nozzle assembly having: a nozzle chamber for containing ink, the nozzle chamber including a floor and a roof having a nozzle opening defined therein; and a plurality of moveable paddles defining part of the roof. The plurality of paddles are actuable to cause ejection of an ink droplet from the nozzle opening. Each paddle includes a thermal bend actuator, and each actuator is independently controllable via respective drive circuitry such that a direction of droplet ejection from the nozzle opening is controllable by independent movement of each paddle.

Abstract: A method of compensating for a dead nozzle in a stationary pagewidth printhead. The method includes the steps of: (i) identifying the dead nozzle; (ii) selecting a functioning nozzle in a same nozzle row as the dead nozzle; and firing ink droplets from the selected functioning nozzle at a primary dot position associated with the dead nozzle.

Abstract: A MEMS integrated circuit comprises: a silicon substrate having a passivated CMOS layer, a MEMS layer disposed on the passivated CMOS layer, and a polymer layer disposed on the MEMS layer. The CMOS layer comprises drive circuitry for actuating actuator devices in the MEMS layer and the polymer layer comprises a polymerized siloxane.

Abstract: An inkjet printhead includes a ceramic nozzle plate having a plurality of movable portions defined therein and a polymeric material covering the nozzle plate and the plurality of movable portions.

Abstract: A thermal bend actuator including: a pair of electrical contacts positioned at one end of the actuator; an active beam connected to the electrical contacts and extending longitudinally away from the contacts, the active beam defining a bent current flow path between the contacts; and a passive beam fused to the active beam. When a current is passed through the active beam, the active beam heats and expands relative to the passive beam, resulting in bending of the actuator. The active beam includes a resistive heating bar having a relatively smaller cross-sectional area than any other part of the current flow path. Heating of the active beam is concentrated in the heating bar.

Abstract: A wafer assembly comprises a wafer having a MEMS layer formed on a frontside and a polymer coating covering the MEMS layer. A holding means is releasably attached to the polymer coating so that the wafer assembly facilitates performance of backside operations on a backside of the wafer. The polymer coating is comprised of a polymerized siloxane.

Abstract: A thermal bend actuator, having a plurality of elements, is provided. The actuator comprises a first active element for connection to drive circuitry a second passive element mechanically cooperating with the first element. When a current is passed through the first element, the first element expands relative to the second element, resulting in bending of the actuator. The first element is comprised of an aluminium alloy.

Abstract: A nozzle assembly for an inkjet printhead is provided. The nozzle assembly comprises a nozzle chamber having a roof, the roof having a moving portion moveable relative to a static portion and a nozzle opening defined in the roof, such that movement of the moving portion relative to the static portion causes ejection of ink through the nozzle opening. The nozzle assembly also comprises an actuator for moving the moving portion relative to the static portion, and a mechanical seal interconnecting the moving portion and the static portion. The mechanical seal comprises a polymeric material selected from the group comprising: polymerized siloxanes and fluorinated polyolefins.

Abstract: A thermal bend actuator comprising: (a) a pair of electrical contacts positioned at one end of the actuator; (b) an active beam connected to the electrical contacts and extending longitudinally away from the contacts, the active beam defining a bent current flow path between the contacts; and (c) a passive beam fused to the active beam. When a current is passed through the active beam, the active beam heats and expands relative to the passive beam, resulting in bending of the actuator. The active beam comprises a resistive heating bar having a relatively smaller cross-sectional area than any other part of the current flow path. Heating of the active beam is concentrated in the heating bar.

Abstract: A method of fabricating a printhead having a hydrophobic ink ejection face, the method comprising the steps of: (a) providing a partially-fabricated printhead comprising a plurality of nozzle chambers and a nozzle plate having relatively hydrophilic nozzle surface, the nozzle surface at least partially defining the ink ejection face of the printhead; (b) defining a plurality of nozzle openings in the nozzle plate; (c) depositing a hydrophobic polymeric layer onto the nozzle surface; (d) depositing a protective metal film onto the polymeric layer; (e) subjecting the printhead to an oxidizing plasma; and (f) removing the protective metal film, thereby providing a printhead having a relatively hydrophobic ink ejection face. Step (b) may be performed immediately after any of steps (a), (c) or (d).