Patents by Inventor Mitsuharu Tai

Mitsuharu Tai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7256423
    Abstract: A thin film semiconductor device which includes an insulating substrate, a semiconductor polycrystal thin film formed over the substrate and a transistor with the thin film as a channel. The polycrystal includes a plurality of crystal grains, with grain boundaries between the crystal grains being recessed. The grain boundaries with the recessed surfaces are the most predominant of all grain boundaries within the channel. With this structure, the polycrystal can be a low temperature polycrystal that can be formed at a temperature of 150° C. or less, thereby achieving a low-cost device with high carrier mobility.
    Type: Grant
    Filed: July 22, 2005
    Date of Patent: August 14, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Shinya Yamaguchi, Mutsuko Hatano, Mitsuharu Tai, Sedng-Kee Park, Takeo Shiba
  • Publication number: 20070155070
    Abstract: An image display device capable of high-resolution and smooth moving image display, equipped with TFTs in an n-type (or p-type) semiconductor layer with a high on-off ratio and a low resistance. In polysilicon crystallization by laser annealing, an n-type (or p-type) semiconductor layer with a low resistance is produced by performing the following processes in order: implanting nitrogen (N) ions into an amorphous silicon precursor semiconductor film; laser crystallization; implanting n-type (or p-type) dopant ions; and annealing for dopant activation. When fabricating TFTs, this low-resistance semiconductor layer is used to form a source and a drain. Since C, N, and O impurities decrease the mobility of the TFTs, polysilicon is used in which the contaminants concentrations meet the following conditions: carbon concentration ?3×1019 cm?3, nitrogen concentration ?5×1017 cm?3, and oxygen concentration ?3×1019 cm?3.
    Type: Application
    Filed: January 5, 2007
    Publication date: July 5, 2007
    Inventors: Kiyoshi OUCHI, Mutsuko Hatano, Takeshi Sato, Mitsuharu Tai
  • Publication number: 20070155140
    Abstract: A semiconductor thin film is manufactured by scanning laser light or a substrate onto an arbitrary region of the semiconductor thin film and irradiating a laser thereon. The semiconductor thin film is formed by the substantially belt-shaped crystal being crystallized such that crystalline grains grow in the scanning direction, on the substrate, on XY coordinates where value x of beam size W (?m) of the laser light measured in substantially the same direction as the scanning direction is defined as X axis, and where value y of scanning velocity Vs (m/s) is defined as Y axis, the crystallization processing is performed within a region where all of the following conditions hold: condition 1: the beam size W is larger than wavelength of the laser beam, condition 2: the scanning velocity Vs is smaller than upper-limit of crystal growth speed, and condition 3: x×(1/y)<25 ?s.
    Type: Application
    Filed: February 28, 2007
    Publication date: July 5, 2007
    Inventors: Mutsuko Hatano, Mikio Hongo, Akio Yazaki, Mitsuharu Tai, Takeshi Noda, Yukio Takasaki
  • Publication number: 20070134893
    Abstract: There is provided a method for fabricating an image display device having an active matrix substrate including high-performance transistor circuits operating with high mobility as drive circuits for driving pixel portions which are arranged as a matrix. The portion of a polysilicon film formed in a drive circuit region DAR1 provided on the periphery of the pixel region PAR of the active matrix substrate SUB1 composing the image display device is irradiated and scanned with a pulse modulated laser beam or a pseudo CW laser beam to be reformed into a quasi-strip-like-crystal silicon film having a crystal boundary continuous in the scanning direction so that discrete reformed regions each composed of the quasi-strip-like-crystal silicon film are formed.
    Type: Application
    Filed: February 6, 2007
    Publication date: June 14, 2007
    Inventors: Mutsuko Hatano, Shinya Yamaguchi, Takeo Shiba, Mitsuharu Tai, Hajime Akimoto
  • Patent number: 7202144
    Abstract: A semiconductor thin film is manufactured by scanning laser light or a substrate onto an arbitrary region of the semiconductor thin film and irradiating a laser thereon. The semiconductor thin film is formed by the substantially belt-shaped crystal being crystallized such that crystalline grains grow in the scanning direction, on the substrate, on XY coordinates where value x of beam size W (?m) of the laser light measured in substantially the same direction as the scanning direction is defined as X axis, and where value y of scanning velocity Vs (m/s) is defined as Y axis, the crystallization processing is performed within a region where all of the following conditions hold: condition 1: the beam size W is larger than wavelength of the laser beam, condition 2: the scanning velocity Vs is smaller than upper-limit of crystal growth speed, and condition 3: x×(1/y)<25 ?s.
    Type: Grant
    Filed: December 9, 2004
    Date of Patent: April 10, 2007
    Assignee: Hitachi Displays, Ltd.
    Inventors: Mutsuko Hatano, Mikio Hongo, Akio Yazaki, Mitsuharu Tai, Takeshi Noda, Yukio Takasaki
  • Patent number: 7192852
    Abstract: There is provided a method for fabricating an image display device having an active matrix substrate including high-performance transistor circuits operating with high mobility as drive circuits for driving pixel portions which are arranged as a matrix. The portion of a polysilicon film formed in a drive circuit region DAR1 provided on the periphery of the pixel region PAR of the active matrix substrate SUB1 composing the image display device is irradiated and scanned with a pulse modulated laser beam or a pseudo CW laser beam to be reformed into a quasi-strip-like-crystal silicon film having a crystal boundary continuous in the scanning direction so that discrete reformed regions each composed of the quasi-strip-like-crystal silicon film are formed.
    Type: Grant
    Filed: July 5, 2005
    Date of Patent: March 20, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Mutsuko Hatano, Shinya Yamaguchi, Takeo Shiba, Mitsuharu Tai, Hajime Akimoto
  • Publication number: 20060267011
    Abstract: Only a region where TFTs constituting a high-performance circuit will be disposed in a precursor semiconductor film PCS on an insulating substrate GLS with an insulating layer UCL serving as an undercoat is irradiated with a first energy beam LSR so as to be poly-crystallized while growing crystal grains laterally. Further a second rapid thermal treatment is performed all over the panel so as to reduce defects in the crystal grains in a region PSI poly-crystallized by the aforementioned energy beam. Thus, a high-quality polycrystalline semiconductor thin film serving as TFTs for a high-performance circuit and having a high on-current, a low threshold value, a low variation and a sharp leading edge characteristic is obtained.
    Type: Application
    Filed: May 26, 2006
    Publication date: November 30, 2006
    Inventors: Mitsuharu Tai, Mutsuko Hatano, Takeshi Sato, Seongkee Park, Kiyoshi Ouchi
  • Publication number: 20060001051
    Abstract: Agglomeration of a polycrystalline silicon film is eliminated at the time of obtaining a high quality polycrystalline silicon film by forming a silicon layer on an insulating film substrate and conducting long-term melting and re-crystallization. For this purpose, a layer or a plurality of layers of an underlayer UCL are provided on an insulating substrate GLS, the area near the surface in contact with a precursory silicon film PCF provided on this underlayer UCL is formed as an insulating film UCLP showing a film composition to improve the wettability of the melted silicon layer, and thereafter a high quality polycrystalline silicon film PSI is formed through elimination of agglomeration by melting of the precursory silicon film PCF using a laser beam LSR.
    Type: Application
    Filed: July 1, 2005
    Publication date: January 5, 2006
    Inventors: Mitsuharu Tai, Mutsuko Hatano, Yoichi Takahara, Hiroki Takahashi, Akio Yazaki, Takeshi Noda
  • Patent number: 6969871
    Abstract: In a film semiconductor device according to the present invention, a continuous oscillating light beam from a solid laser or the like is modulated on time axis and spatially, thereby realizing crystal growth that is nearly optimum for a crystal structure and growth speed of crystals in a Si thin film. Crystal grains with a large diameter, flatness with no projections at their grain boundaries, and controlled surface orientations are thereby formed. By forming channels with these crystal grains, high mobility semiconductor devices and an image display device using these semiconductor devices are realized.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: November 29, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Shinya Yamaguchi, Mutsuko Hatano, Mitsuharu Tai, Sedng-Kee Park, Takeo Shiba
  • Publication number: 20050255679
    Abstract: In a thin film semiconductor device according to the present invention, a continuous oscillating light beam from a solid laser or the like is modulated on time axis and spatially, thereby realizing crystal growth that is nearly optimum for a crystal structure and a growth speed of crystals in a Si thin film. Crystal grains with a large diameter, flatness with no projections at their grain boundaries, and controlled surface orientations are thereby formed. By forming channels with these crystal grains, high-mobility semiconductor devices and an image display device using these semiconductor devices are realized.
    Type: Application
    Filed: July 22, 2005
    Publication date: November 17, 2005
    Inventors: Shinya Yamaguchi, Mutsuko Hatano, Mitsuharu Tai, Sedng-Kee Park, Takeo Shiba
  • Publication number: 20050244996
    Abstract: There is provided a method for fabricating an image display device having an active matrix substrate including high-performance transistor circuits operating with high mobility as drive circuits for driving pixel portions which are arranged as a matrix. The portion of a polysilicon film formed in a drive circuit region DAR1 provided on the periphery of the pixel region PAR of the active matrix substrate SUB1 composing the image display device is irradiated and scanned with a pulse modulated laser beam or a pseudo CW laser beam to be reformed into a quasi-strip-like-crystal silicon film having a crystal boundary continuous in the scanning direction so that discrete reformed regions each composed of the quasi-strip-like-crystal silicon film are formed.
    Type: Application
    Filed: July 5, 2005
    Publication date: November 3, 2005
    Inventors: Mutsuko Hatano, Shinya Yamaguchi, Takeo Shiba, Mitsuharu Tai, Hajime Akimoto
  • Patent number: 6949452
    Abstract: There is provided a method for fabricating an image display device having an active matrix substrate including high-performance transistor circuits operating with high mobility as drive circuits for driving pixel portions which are arranged as a matrix. The portion of a polysilicon film formed in a drive circuit region DAR1 provided on the periphery of the pixel region PAR of the active matrix substrate SUB1 composing the image display device is irradiated and scanned with a pulse modulated laser beam or a pseudo CW laser beam to be reformed into a quasi-strip-like-crystal silicon film having a crystal boundary continuous in the scanning direction so that discrete reformed regions each composed of the quasi-strip-like-crystal silicon film are formed.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: September 27, 2005
    Assignee: Hitachi, Ltd.
    Inventors: Mutsuko Hatano, Shinya Yamaguchi, Takeo Shiba, Mitsuharu Tai, Hajime Akimoto
  • Publication number: 20050170618
    Abstract: A semiconductor thin film is manufactured by scanning laser light or a substrate onto an arbitrary region of the semiconductor thin film and irradiating a laser thereon. The semiconductor thin film is formed by the substantially belt-shaped crystal being crystallized such that crystalline grains grow in the scanning direction, on the substrate, on XY coordinates where value x of beam size W (?m) of the laser light measured in substantially the same direction as the scanning direction is defined as X axis, and where value y of scanning velocity Vs (m/s) is defined as Y axis, the crystallization processing is performed within a region where all of the following conditions hold: condition 1: the beam size W is larger than wavelength of the laser beam, condition 2: the scanning velocity Vs is smaller than upper-limit of crystal growth speed, and condition 3: x×(1/y)<25 ?s.
    Type: Application
    Filed: December 9, 2004
    Publication date: August 4, 2005
    Inventors: Mutsuko Hatano, Mikio Hongo, Akio Yazaki, Mitsuharu Tai, Takeshi Noda, Yukio Takasaki
  • Publication number: 20040257486
    Abstract: A large number of pixels PXL are arranged in a matrix fashion in a display region DSP on an insulating substrate. Disposed around the display region DSP are a drain-side pixel-driving circuit including a drain shift register DSR, a digital-to-analog converter circuit DAC, a drain level shifter DLS, a buffer BF and sampling switches SSW; and a gate-side pixel-driving circuit including a gate shift register GSR and a gate level shifter GLS, and various kinds of circuits. Current mobility of thin film transistors constituting a circuit region SX requiring high-speed operation of these pixel-driving circuits is improved by optimizing a combination of plural layouts, arrangements and configurations for the respective circuits to meet the specifications special for the respective circuits.
    Type: Application
    Filed: February 6, 2004
    Publication date: December 23, 2004
    Applicants: Hitachi., Ltd. and, Hitachi Displays, Ltd.
    Inventors: Mitsuharu Tai, Mutsuko Hatano, Shinya Yamaguchi, Takeo Shiba, Hideo Sato
  • Publication number: 20040082090
    Abstract: There is provided a method for fabricating an image display device having an active matrix substrate including high-performance transistor circuits operating with high mobility as drive circuits for driving pixel portions which are arranged as a matrix. The portion of a polysilicon film formed in a drive circuit region DAR1 provided on the periphery of the pixel region PAR of the active matrix substrate SUB1 composing the image display device is irradiated and scanned with a pulse modulated laser beam or a pseudo CW laser beam to be reformed into a quasi-strip-like-crystal silicon film having a crystal boundary continuous in the scanning direction so that discrete reformed regions each composed of the quasi-strip-like-crystal silicon film are formed.
    Type: Application
    Filed: June 25, 2003
    Publication date: April 29, 2004
    Applicant: Hitachi, Ltd.
    Inventors: Mutsuko Hatano, Shinya Yamaguchi, Takeo Shiba, Mitsuharu Tai, Hajime Akimoto
  • Publication number: 20040017365
    Abstract: An image display device has an active matrix substrate provided with a drive circuit formed of high-performance active elements such as thin film transistors which operate with high mobility for driving pixel sections arranged in a matrix configuration. The image display device has discontinuous converted regions (virtual tiles) TL formed of roughly-band-shaped-crystal silicon films in circuit sections constituting a drive circuit DDR disposed around a pixel region PAR on the active matrix substrate SUB1, and has the drive circuit DDR formed of active elements such as thin film transistors fabricated in the discontinuous converted regions TL with their channel direction in a direction of growth direction of the roughly-band-shaped-crystal silicon films.
    Type: Application
    Filed: June 24, 2003
    Publication date: January 29, 2004
    Applicant: Hitachi, Ltd.
    Inventors: Mutsuko Hatano, Shinya Yamaguchi, Takeo Shiba, Mitsuharu Tai, Hajime Akimoto
  • Publication number: 20030213957
    Abstract: In a thin film semiconductor device according to the present invention, a continuous oscillating light beam from a solid laser or the like is modulated on time axis and spatially, thereby realizing crystal growth that is nearly optimum for a crystal structure and a growth speed of crystals in a Sin thin film. Crystal grains with a large diameter, flatness with no projections at their grain boundaries, and controlled surface orientations are thereby formed. By forming channels with these crystal grains, high-mobility semiconductor devices and an image display device using these semiconductor devices are realized.
    Type: Application
    Filed: May 16, 2003
    Publication date: November 20, 2003
    Inventors: Shinya Yamaguchi, Mutsuko Hatano, Mitsuharu Tai, Sedng-Kee Park, Takeo Shiba