Patents by Inventor Mitsuru Sanji
Mitsuru Sanji has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11445649Abstract: A component mounting system that includes a unit exchange device configured to automatically exchange the component supply unit and a processing section configured to determine whether the attachment and detachment of the component supply unit is performed according to the attachment and detachment instruction based on the attachment and detachment record acquired by an acquisition section and the instruction list, and when it is determined that the attachment and detachment is performed according to the attachment and detachment instruction, to perform an update process to update the instruction list by deleting the corresponding attachment and detachment instruction.Type: GrantFiled: August 1, 2018Date of Patent: September 13, 2022Assignee: FUJI CORPORATIONInventor: Mitsuru Sanji
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Patent number: 11432445Abstract: A board work machine that includes a rotary head with multiple positions is provided for lowering nozzle holders and is able to continue operating even though it is determined that the nozzle holder cannot be lowered at one of the multiple positions. In step S1 in a Z shaft updating process, when determining based on Z shaft table that a lifting and lowering operation function is not effective and that an assigned Z shaft is not used for lifting and lowering, CPU lifts up and lowers a Z shaft that differs from the assigned Z shaft in step S11. Mounter can continue mounting work by using the Z shaft that differs from the assigned Z shaft.Type: GrantFiled: December 2, 2016Date of Patent: August 30, 2022Assignee: FUJI CORPORATIONInventors: Hideya Kuroda, Mitsuru Sanji, Shigeto Oyama, Daisuke Yamanaka
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Publication number: 20220248578Abstract: An information processing device is used in a mounting system that performs processing of mounting a component on a mounting target. The information processing device includes: a memory section configured to store multiple pieces of abutting part data including a shape of an abutting part that abuts against the component, multiple pieces of attachment part data including a shape of an attachment part to be attached to an attachment section to which a collection member for collecting the component is attached, and multiple pieces of connection part data including a shape of a connection part that connects the abutting part and the attachment part, in the collection member; and a control section configured to output one or more of the abutting part data, the attachment part data, and the connection part data stored in the memory section.Type: ApplicationFiled: July 24, 2019Publication date: August 4, 2022Applicant: FUJI CORPORATIONInventors: Hiroko TOKUNAGA, Mitsuru SANJI
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Patent number: 11343951Abstract: The object is to provide a substrate processing machine facilitating checking the operation of a device in the interior of a housing from the exterior of the housing. The substrate processing machine includes a base and a module, disposed on the base, and has a device configured to perform a predetermined operation contributing to the production of a substrate. The module can be switched between a fabrication position where the substrate is produced and an offset position that deviates from the production position relative to the base. The device can operate in the production position and the offset position. The operation speed of the device in the offset position is slower than the operation speed of the device to in the production position.Type: GrantFiled: March 30, 2017Date of Patent: May 24, 2022Assignee: FUJI CORPORATIONInventors: Mitsuru Sanji, Shingo Fujimura
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Patent number: 11330751Abstract: There is provided a board work machine (a component mounting machine) including a data registration section for registering in advance multiple data (ultra-high precision data, high precision data, normal precision data) for each characteristic of a member constituting a base material for a circuit board in accordance with the type and characteristic of the member; a work performing section (a part camera) for performing work using the member or performing work on the member while selecting one item of data from the multiple data for reference; and an automatic data switching section for automatically switching among the multiple member data that the work performing section refers to in accordance with the performing situation of the work performed by the work performing section.Type: GrantFiled: March 31, 2017Date of Patent: May 10, 2022Assignee: FUJI CORPORATIONInventors: Mitsuru Sanji, Shigenori Sengoku
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Publication number: 20220132716Abstract: A component type management device includes an association registration section configured to register association data in which individual identification information of a component supply device which is attached to a component mounter and supplies a component is associated with a type of the component held in the component supply device, an association discarding section configured to discard the association data in a case where a predetermined condition is satisfied after the component supply device is detached from the component mounter, a detachment discrimination section configured to discriminate whether the component supply device is detached by an automatic exchanging device; and an association maintaining section configured to invalidate a function of the association discarding section before the predetermined condition is satisfied and maintain the association data in a case of being discriminated that the component supply device is detached by the automatic exchanging device.Type: ApplicationFiled: February 12, 2019Publication date: April 28, 2022Applicant: FUJI CORPORATIONInventor: Mitsuru SANJI
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Patent number: 11147201Abstract: In the component mounting device, a control device includes a model data storage section for storing model data related to a component, an error determining section for determining whether a processing error has occurred, and a confirmation-necessity storage section for storing whether confirmation of the validity of the model data is necessary when the processing error has occurred in a series of processes performed based on each piece of model data stored in the model data storage section. When it is determined that a processing error has occurred, the control device temporarily suspends the operation of the component transfer device when the model data, related to the target component held by the component transfer device, stored in the confirmation-necessity storage section indicates that confirmation is necessary, but continues the operation of the component transfer device when the model data stored in the confirmation-necessity storage section indicates that confirmation is unnecessary.Type: GrantFiled: October 6, 2016Date of Patent: October 12, 2021Assignee: FUJI CORPORATIONInventors: Mitsuru Sanji, Kenji Hara
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Publication number: 20210144891Abstract: A component mounting system that includes a unit exchange device configured to automatically exchange the component supply unit and a processing section configured to determine whether the attachment and detachment of the component supply unit is performed according to the attachment and detachment instruction based on the attachment and detachment record acquired by an acquisition section and the instruction list, and when it is determined that the attachment and detachment is performed according to the attachment and detachment instruction, to perform an update process to update the instruction list by deleting the corresponding attachment and detachment instruction.Type: ApplicationFiled: August 1, 2018Publication date: May 13, 2021Applicant: FUJI CORPORATIONInventor: Mitsuru SANJI
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Patent number: 10966361Abstract: A dedicated correction value related to the mounting position of an upper surface recognition component with a characteristic section on an upper surface thereof is memorized in correction value folder 43a of an HDD, and when performing mounting work of mounting the upper surface recognition component on a board, a position deviation amount of the characteristic section is acquired based on an image of the upper surface of the upper surface recognition component captured by a mark camera, and the component is mounted at the mounting position based on the acquired position deviation amount and the dedicated correction value. Accordingly, it is possible to mount the specific component at a corrected mounting position such that the position of the characteristic section is appropriate, thereby improving mounting accuracy for the upper surface recognition component.Type: GrantFiled: April 26, 2016Date of Patent: March 30, 2021Assignee: FUJI CORPORATIONInventors: Takeshi Sakurayama, Mitsuru Sanji, Hidenori Goto, Kota Niwa
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Patent number: 10919711Abstract: A component mounting device including a component mounting head that mounts a component on a board by using a first raising and lowering device and a second raising and lowering device. The second raising and lowering device causes an engaging member to engage with an engaged member of a suction nozzle, and by further advancing the engaging member causes the suction nozzle to advance against a biasing force of biasing member. Further, a control device is configured to cause the engaging member to move in the advancing direction by using the actuator of the second raising and lowering device and detect an engaging position in a vertical direction at which engaging member engages with engaged member.Type: GrantFiled: January 31, 2017Date of Patent: February 16, 2021Assignee: FUJI CORPORATIONInventors: Kenji Hara, Mitsuru Sanji
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Patent number: 10716250Abstract: A component mounting apparatus is provided with a controller that controls a mounting head. The mounting head is provided with a nozzle holder, a nozzle that is elastically supported to be movable up and down with respect to the nozzle holder, a flange that is provided at a position that is offset from the central axis of the nozzle, and a second engaging section that is able to move the nozzle downward by engaging with the flange and pressing down the flange against the elastic force of a nozzle spring. The controller measures in advance the deviation amount of the tip position of the nozzle between before and after the second engaging section moves the nozzle downward and controls the mounting head so as to suck the component and mount the component on the board taking the deviation amount into account.Type: GrantFiled: August 20, 2015Date of Patent: July 14, 2020Assignee: FUJI CORPORATIONInventors: Takeshi Fujishiro, Koji Kawaguchi, Mitsuru Sanji, Kohei Sugihara
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Patent number: 10624250Abstract: A mounting device is provided with a first raising and lowering drive section configured to raise and lower an entire syringe member to which a suction nozzle that picks up a component is attached, and a second raising and lowering drive section that raises and lowers the suction nozzle only of the syringe member to which the suction nozzle is attached. The mounting device controls a raising and lowering operation of the first raising and lowering drive section based on height information that includes at least one of information of the thickness of the component and information of the height of a board. With the mounting device, it is possible to move the entire syringe member to which the suction nozzle is attached to a position closer to the board in accordance with the height of the board and the thickness of the component.Type: GrantFiled: February 13, 2015Date of Patent: April 14, 2020Assignee: FUJI CORPORATIONInventors: Koji Kawaguchi, Junichi Narita, Mitsuru Sanji, Kenzo Ishikawa
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Publication number: 20200045863Abstract: In the component mounting device, a control device includes a model data storage section for storing model data related to a component, an error determining section for determining whether a processing error has occurred, and a confirmation-necessity storage section for storing whether confirmation of the validity of the model data is necessary when the processing error has occurred in a series of processes performed based on each piece of model data stored in the model data storage section. When it is determined that a processing error has occurred, the control device temporarily suspends the operation of the component transfer device when the model data, related to the target component held by the component transfer device, stored in the confirmation-necessity storage section indicates that confirmation is necessary, but continues the operation of the component transfer device when the model data stored in the confirmation-necessity storage section indicates that confirmation is unnecessary.Type: ApplicationFiled: October 6, 2016Publication date: February 6, 2020Applicant: Fuji CorporationInventors: Mitsuru SANJI, Kenji HARA
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Publication number: 20200029479Abstract: There is provided a board work machine (a component mounting machine) including a data registration section for registering in advance multiple data (ultra-high precision data, high precision data, normal precision data) for each characteristic of a member constituting a base material for a circuit board in accordance with the type and characteristic of the member; a work performing section (a part camera) for performing work using the member or performing work on the member while selecting one item of data from the multiple data for reference; and an automatic data switching section for automatically switching among the multiple member data that the work performing section refers to in accordance with the performing situation of the work performed by the work performing section.Type: ApplicationFiled: March 31, 2017Publication date: January 23, 2020Applicant: FUJI CORPORATIONInventors: Mitsuru SANJI, Shigenori SENGOKU
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Publication number: 20200029480Abstract: The object is to provide a substrate processing machine facilitating checking the operation of a device in the interior of a housing from the exterior of the housing. The substrate processing machine includes a base and a module, disposed on the base, and has a device configured to perform a predetermined operation contributing to the production of a substrate. The module can be switched between a fabrication position where the substrate is produced and an offset position that deviates from the production position relative to the base. The device can operate in the production position and the offset position. The operation speed of the device in the offset position is slower than the operation speed of the device to in the production position.Type: ApplicationFiled: March 30, 2017Publication date: January 23, 2020Applicant: FUJI CORPORATIONInventors: Mitsuru SANJI, Shingo FUJIMURA
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Publication number: 20190344979Abstract: A component mounting device including a component mounting head that mounts a component on a board by using a first raising and lowering device and a second raising and lowering device. The second raising and lowering device causes an engaging member to engage with an engaged member of a suction nozzle, and by further advancing the engaging member causes the suction nozzle to advance against a biasing force of biasing member. Further, a control device is configured to cause the engaging member to move in the advancing direction by using the actuator of the second raising and lowering device and detect an engaging position in a vertical direction at which engaging member engages with engaged member.Type: ApplicationFiled: January 31, 2017Publication date: November 14, 2019Applicant: FUJl CORPORATIONInventors: Kenji HARA, Mitsuru SANJI
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Publication number: 20190313556Abstract: A board work machine that includes a rotary head with multiple positions is provided for lowering nozzle holders and is able to continue operating even though it is determined that the nozzle holder cannot be lowered at one of the multiple positions. In step S1 in a Z shaft updating process, when determining based on Z shaft table that a lifting and lowering operation function is not effective and that an assigned Z shaft is not used for lifting and lowering, CPU lifts up and lowers a Z shaft that differs from the assigned Z shaft in step S11. Mounter can continue mounting work by using the Z shaft that differs from the assigned Z shaft.Type: ApplicationFiled: December 2, 2016Publication date: October 10, 2019Applicant: FUJI CORPORATIONInventors: Hideya KURODA, Mitsuru SANJI, Shigeto OYAMA, Daisuke YAMANAKA
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Patent number: 10426070Abstract: The method for assembling a component on a board is configured by a transfer pressing step that assembles a target gripping location of a component by gripping the target gripping location using a component transfer device, performing positioning, and applying a pressing force to a board side, and a pressing step that simultaneously assembles each corresponding portion of the component by positioning at least two holding claws of a component gripping device in predetermined positions, and applying a pressing force to the component on the board side using each holding claw.Type: GrantFiled: July 12, 2013Date of Patent: September 24, 2019Assignee: FUJI CORPORATIONInventor: Mitsuru Sanji
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Patent number: 10334769Abstract: A method of allocating electronic components to be mounted to each of a plurality of nozzle holders provided on a mounting head is provided, in which the electronic component which does not have a usage record or the electronic component which is a test target is allocated to a nozzle holder which does not have operation restrictions. An electronic component mounting system is provided with a mounting head which is provided with a plurality of nozzle holders, each of which holds a suction nozzle, and a control device which allocates electronic components to be mounted to each of the plurality of nozzle holders. The control device includes an electronic component allocation section which allocates an electronic component which does not have a usage record or an electronic component which is a test target to a nozzle holder which does not have operation restrictions.Type: GrantFiled: July 9, 2013Date of Patent: June 25, 2019Assignee: FUJI CORPORATIONInventor: Mitsuru Sanji
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Publication number: 20190133010Abstract: A dedicated correction value related to the mounting position of an upper surface recognition component with a characteristic section on an upper surface thereof is memorized in correction value folder 43a of an HDD, and when performing mounting work of mounting the upper surface recognition component on a board, a position deviation amount of the characteristic section is acquired based on an image of the upper surface of the upper surface recognition component captured by a mark camera, and the component is mounted at the mounting position based on the acquired position deviation amount and the dedicated correction value. Accordingly, it is possible to mount the specific component at a corrected mounting position such that the position of the characteristic section is appropriate, thereby improving mounting accuracy for the upper surface recognition component.Type: ApplicationFiled: April 26, 2016Publication date: May 2, 2019Applicant: FUJI CORPORATIONInventors: Takeshi SAKURAYAMA, Mitsuru SANJI, Hidenori GOTO, Kota NIWA