Patents by Inventor Mohammed S. Shaarawi
Mohammed S. Shaarawi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20220274175Abstract: A three-dimensional printing system can include a particulate build material including metal particles. The three-dimensional printing system can include a binding agent applicator fluidly coupled or coupleable to a binding agent. The three-dimensional printing system can include a suppression agent applicator fluidly coupled or coupleable to a melting point suppression agent, the melting point suppression agent including a dispersion of melting point suppression particles. The three-dimensional printing system can include a hardware controller to generate a command to direct the binding agent applicator to iteratively apply the binding agent to the particulate build material to form individually patterned object layers of a green body object, and direct the suppression agent applicator to iteratively apply the melting point suppression agent to a discrete location of the individually patterned object layers. The discrete location can include a discrete surface region of the green body object.Type: ApplicationFiled: October 15, 2019Publication date: September 1, 2022Applicant: Hewlett-Packard Development Company, L.P.Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, Mackensie C. Smith
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Patent number: 11389867Abstract: In a three-dimensional (3D) printing method example, a metallic build material is applied. A binder fluid is selectively applied on at least a portion of the metallic build material. The binder fluid includes a liquid vehicle and polymer particles dispersed in the liquid vehicle. The application of the metallic build material and the selective application of the binder fluid are repeated to create a patterned green part. The patterned green part is heated to at about a melting point of the polymer particles to activate the binder fluid and create a cured green part. The cured green part is heated to a thermal decomposition temperature of the polymer particles to create an at least substantially polymer-free gray part. The at least substantially polymer-free gray part is heated to a sintering temperature to form a metallic part.Type: GrantFiled: February 24, 2017Date of Patent: July 19, 2022Assignee: Hewlett-Packard Development Company, L.P.Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, Michael G. Monroe, David Michael Ingle
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Patent number: 11318669Abstract: In a three-dimensional printing method example, a liquid functional agent is selectively applied. The liquid functional agent includes i) an energy source material or ii) an energy sink material. A metallic or ceramic build material is applied. The liquid functional agent is selectively applied any of before the metallic or ceramic build material, after the metallic or ceramic build material, or both before and after the metallic or ceramic build material. The liquid functional agent patterns the metallic or ceramic build material to form a composite layer. At least some of the metallic or ceramic build material is exposed to energy. A reaction involving i) the energy source material or ii) the energy sink material is initiated to alter a thermal condition of the composite layer.Type: GrantFiled: January 29, 2016Date of Patent: May 3, 2022Assignee: Hewlett-Packard Development Company, L.P.Inventors: Mohammed S. Shaarawi, Vladek Kasperchik, James McKinnell, David A. Champion
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Publication number: 20220080652Abstract: In one example, a processor readable medium having instructions thereon that when executed cause an additive manufacturing machine to vary operating characteristics of a fusing laser beam at multiple different voxel locations in a layer of build material according to an energy dosage to be applied at each voxel location in an object slice, including multiple different energy dosages for corresponding multiple different voxel locations in the slice.Type: ApplicationFiled: November 24, 2021Publication date: March 17, 2022Inventors: Cary G. Addington, David A. Champion, Mohammed S. Shaarawi, James McKinnell, Diane R. Hammerstad
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Publication number: 20210402469Abstract: Described herein are kits, methods, and systems for printing metal three-dimensional objects. In an example, described is a multi-fluid kit for three-dimensional printing comprising: a first fluid comprising a first liquid vehicle comprising metal or metal precursor particles; and a second fluid comprising a second liquid vehicle comprising latex polymer particles dispersed therein, wherein the latex polymer particles have an average particle size of from about 10 nm to about 300 nm, and wherein the metal or metal precursor particles comprise metal nanoparticles, metal oxide nanoparticles, metal oxide nanoparticles and a reducing agent, or combinations thereof.Type: ApplicationFiled: March 15, 2019Publication date: December 30, 2021Applicant: Hewlett-Packard Development Company, L.P.Inventors: Krzysztof Nauka, Vladek Kasperchik, Mohammed S. Shaarawi
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Publication number: 20210402468Abstract: Described herein are kits, methods, and systems for printing metal three-dimensional objects. In an example, described is a kit for three-dimensional printing comprising: powdered metal build material; and a binding fluid comprising a liquid vehicle, metal or metal precursor particles, and latex polymer particles dispersed in the liquid vehicle, wherein the latex polymer particles have an average particle size of from about 10 nm to about 300 nm, and wherein the metal or metal precursor particles comprise metal nanoparticles, metal oxide nanoparticles, metal oxide nanoparticles and a reducing agent, or combinations thereof.Type: ApplicationFiled: March 15, 2019Publication date: December 30, 2021Applicant: Hewlett-Packard Development Company, L.P.Inventors: Vladek Kasperchik, Krzysztof Nauka, Mohammed S. Shaarawi
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Patent number: 11207827Abstract: In one example, a processor readable medium having instructions thereon that when executed cause an additive manufacturing machine to vary operating characteristics of a fusing laser beam at multiple different voxel locations in a layer of build material according to an energy dosage to be applied at each voxel location in an object slice, including multiple different energy dosages for corresponding multiple different voxel locations in the slice.Type: GrantFiled: March 29, 2017Date of Patent: December 28, 2021Assignee: Hewlett-Packard Development Company, L.P.Inventors: Cary G. Addington, David A. Champion, Mohammed S. Shaarawi, James McKinnell, Diane R. Hammerstad
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Publication number: 20210362240Abstract: In an example of a method for three-dimensional (3D) printing, metallic build material layers are patterned to form an intermediate structure. During patterning, a binding agent is selectively applied to define: a build material support structure and a patterned intermediate part. Also during patterning, i) the binding agent and a separate agent including an etch sensitizer or ii) a combined agent including a binder and the etch sensitizer are selectively applied to define a patterned etchable connection between at least a portion of the build material support structure and at least a portion patterned intermediate part. The intermediate structure is heated.Type: ApplicationFiled: April 30, 2018Publication date: November 25, 2021Inventors: Mohammed S. Shaarawi, James McKinnell, Vladek Kasperchik
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Publication number: 20210331236Abstract: A three-dimensional printing kit can include a binder fluid, a gas-precursor fluid, and a particulate build material including metal particles. The binder fluid can include latex particles and an aqueous liquid vehicle. The gas-precursor fluid can include carbon black pigment dispersed in a second aqueous liquid vehicle.Type: ApplicationFiled: July 18, 2018Publication date: October 28, 2021Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell
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Publication number: 20210331243Abstract: In an example of a method for three-dimensional (3D) printing, build material layers are patterned to form an intermediate structure. During patterning, a binding agent is selectively applied to define: a build material support structure and a patterned intermediate part. Also during patterning, i) the binding agent and a separate agent including a gas precursor or ii) a combined agent including a binder and the gas precursor are selectively applied to define a patterned breakable connection between at least a portion of the build material support structure and at least a portion patterned intermediate part. The intermediate structure is heated to a temperature that activates the gas precursor to create gas pockets in the patterned breakable connection.Type: ApplicationFiled: February 28, 2018Publication date: October 28, 2021Inventors: Mohammed S Shaarawi, James McKinnell, David A Champion, Vladek Kasperchik
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Publication number: 20210245247Abstract: In an example of a method for three-dimensional printing, a first amount of a binding agent is selectively applied, based on a 3D object model, to individual build material layers of a particulate build material including metal particles to forming an intermediate structure. The binding agent and/or a void-formation agent is selectively applied, based on the 3D object model, to at least one interior layer of the individual build material layers so that a total amount of the binding agent, the void-formation agent, or both the binding agent and the void-formation agent in the at least one of the individual build material layers is greater than the first amount. This patterns an area that is to contain voids. The intermediate structure is heated to form a 3D structure including a void-containing breakable connection.Type: ApplicationFiled: October 29, 2018Publication date: August 12, 2021Applicant: Hewlett-Packard Development Company, L.P.Inventors: Jason C. Hower, Mohammed S. Shaarawi, Vladek P. Kasperchik, James McKinnell, Jennifer L. Wu
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Publication number: 20210237157Abstract: A three-dimensional printing kit can include a binder fluid and a particulate build material. The particulate build material can include from about 80 wt % to 100 wt % metal particles that can have a D50 particle size distribution from about 1 ?m to about 150 ?m, wherein the metal particles of the particulate build material can include surface-irradiated metal particles, and wherein the particulate build material can exhibit a water contact angle from 0° to about 25°.Type: ApplicationFiled: October 23, 2018Publication date: August 5, 2021Applicant: Hewlett-Packard Development Company, L.P.Inventors: Krzysztof Nauka, Vladek Kasperchik, Mohammed S. Shaarawi
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Publication number: 20210237156Abstract: A three-dimensional printing kit can include a binder fluid and a particulate build material. The particulate build material can include metal particles in an amount from about 95 wt % to about 99.995 wt % and carbon black particles in an amount from about 0.005 wt % to about 2 wt %, wherein weight percentages are based on a total weight of the particulate build material.Type: ApplicationFiled: October 25, 2018Publication date: August 5, 2021Applicant: Hewlett-Packard Development Company, L.P.Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell
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Publication number: 20210197280Abstract: An example of a method, for three-dimensional (3D) printing, includes applying a build material and patterning at least a portion of the build material. The patterning includes selectively applying a wetting amount of a binder fluid on the at least the portion of the build material and subsequently selectively applying a remaining amount of the binder fluid on the at least the portion of the build material. An area density in grams per meter square meter (gsm) of the wetting amount ranges from about 2 times less to about 30 times less than area density in gsm of the remaining amount.Type: ApplicationFiled: October 12, 2017Publication date: July 1, 2021Applicant: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Vladek KASPERCHIK, Mohammed S. SHAARAWI, James MCKINNELL
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Publication number: 20210197269Abstract: In a three-dimensional (3D) printing method example, a metallic build material is applied. A binder fluid is selectively applied on at least a portion of the metallic build material. The binder fluid includes a liquid vehicle and polymer particles dispersed in the liquid vehicle. The application of the metallic build material and the selective application of the binder fluid are repeated to create a patterned green part. The patterned green part is heated to at about a melting point of the polymer particles to activate the binder fluid and create a cured green part. The cured green part is heated to a thermal decomposition temperature of the polymer particles to create an at least substantially polymer-free gray part. The at least substantially polymer-free gray part is heated to a sintering temperature to form a metallic part.Type: ApplicationFiled: February 24, 2017Publication date: July 1, 2021Applicant: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Vladek KASPERCHIK, Mohammed S. SHAARAWI, Michael G. MONROE, David Michael INGLE
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Publication number: 20210197263Abstract: A device for forming spherical particles may include a receiving chamber having a heating portion and a cooling portion. Wire segments may travel in a free fall through the receiving chamber. While falling through the heating portion, wire segments may be heated to form spherical particles in response to exposure to microwave electromagnetic radiation. While falling through the cooling portion, formed spherical particles cool.Type: ApplicationFiled: April 21, 2017Publication date: July 1, 2021Applicant: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Timothy L. WEBER, James MCKINNELL, David A. CHAMPION, Mohammed S. SHAARAWI
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Publication number: 20210146440Abstract: An apparatus is disclosed to create a breakaway junction for 3D printed parts. Powder is spread along a target zone, such as a build bed. A liquid functional agent is selectively dispensed upon the powder to form a 3D object, a supporting part, and the breakaway junction between them.Type: ApplicationFiled: May 10, 2018Publication date: May 20, 2021Inventors: Mohammed S. Shaarawi, James McKinnell, David A. Champion, Vladek P. Kasperchik
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Publication number: 20210121951Abstract: An example of a kit for three-dimensional (3D) printing includes a host metal and fumed flow additive aggregates to be mixed with the host metal. The fumed flow additive aggregates include flow additive nanoparticles and partially fused necks between at least some of the flow additive nanoparticles. Each of the flow additive nanoparticles consists of a metal containing compound that is reducible to an elemental metal in a reducing environment at a reducing temperature less than or equal to a sintering temperature of the host metal.Type: ApplicationFiled: October 10, 2018Publication date: April 29, 2021Inventors: Mark H. Kowalski, Vladek Kasperchik, Mohammed S. Shaarawi
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Publication number: 20210053278Abstract: In one example, a processor readable medium having instructions thereon that when executed cause an additive manufacturing machine to vary operating characteristics of a fusing laser beam at multiple different voxel locations in a layer of build material according to an energy dosage to be applied at each voxel location in an object slice, including multiple different energy dosages for corresponding multiple different voxel locations in the slice.Type: ApplicationFiled: March 29, 2017Publication date: February 25, 2021Applicant: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Cary G. ADDINGTON, David A. CHAMPION, Mohammed S. SHAARAWI, James McKINNELL, Diane R. HAMMERSTAD
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Patent number: 10894406Abstract: A thin film stack can include a metal substrate having a thickness of from 200 angstroms to 5000 angstroms and a passivation barrier disposed on the metal substrate at a thickness of from 600 angstroms to 1650 angstroms. The passivation barrier can include a dielectric layer and an atomic layer deposition (ALD) layer disposed on the dielectric layer. The dielectric layer can have a thickness of from 550 to 950 angstroms. The ALD layer can have a thickness from 50 to 700 angstroms.Type: GrantFiled: September 26, 2016Date of Patent: January 19, 2021Assignee: Hewlett-Packard Development Company, L.P.Inventors: Zhizhang Chen, Mohammed S Shaarawi, Jeremy Sells