Patents by Inventor Monika Backhaus-Ricoult

Monika Backhaus-Ricoult has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11878947
    Abstract: A ceramic precursor mixtures for extrusion and firing into porous ceramics. The ceramic precursor mixtures include ceramic beads and green inorganic shear binder agglomerates. The green inorganic shear binder agglomerates can include inorganic filler particles and a polymeric binder. The green inorganic shear binder agglomerates can deform under an applied shear stress during mixing and/or extrusion such that they are smeared into a plurality of interbead gaps between adjacent ceramic beads or pore former particles. During firing, the smeared green inorganic shear binder agglomerates can sinter and react to form ribbons extending between, and interconnecting adjacent ceramic beads.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: January 23, 2024
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Linda Kay Bohart, Kimberley Louise Work
  • Publication number: 20230399490
    Abstract: Embodiments of a polymer composition are provided. The polymer composition incudes at least one polymer and an aversive additive dispersed in the at least one polymer. The aversive additive includes a porous inorganic material having pores and an aversive material contained within the pores of the porous inorganic material. In embodiments, the polymer composition may be incorporated as jacketing into an optical fiber cable. Also disclosed is a method including the step of infusing an aversive material into a porous inorganic material to form an aversive additive. The porous inorganic material includes particles having an average porosity of from 25% to 75% and a median diameter of 100 ?m or less.
    Type: Application
    Filed: August 30, 2023
    Publication date: December 14, 2023
    Inventors: Monika Backhaus-Ricoult, Linda Sue Baker, Edward John Fewkes, Zachary Andrew Fewkes
  • Publication number: 20230227371
    Abstract: A ceramic article and method of manufacturing. The ceramic article comprises a porous ceramic material having a microstructure comprising an interconnected network of porous spheroidal ceramic beads. The microstructure has a total open porosity defined as the sum of an open intrabead porosity of the beads and an interbead porosity defined by interstices between the beads in the interconnected network. The microstructure has a bimodal pore size distribution having an intrabead peak corresponding to the open intrabead porosity and an interbead peak corresponding to the interbead porosity. An intrabead median pore size of the intrabead porosity is less than an interbead median pore size of the interbead porosity.
    Type: Application
    Filed: July 29, 2021
    Publication date: July 20, 2023
    Inventors: Monika Backhaus-Ricoult, Linda Kay Bohart, Brent Daniel Conway, Zachary Andrew Fewkes, Kimberley Louise Work
  • Publication number: 20230211270
    Abstract: A particulate filter and method of manufacture. The particulate filter comprises a ceramic honeycomb body comprising a plurality of intersecting walls that define a plurality of channels extending longitudinally though the ceramic honeycomb body. The intersecting walls comprise a porous ceramic material having a microstructure that comprises an interconnected network of porous spheroidal ceramic beads. The microstructure has a total porosity defined as the sum of an open intrabead porosity of the beads and an interbead porosity defined by interstices between the beads in the interconnected network. The microstructure has a bimodal pore size distribution in which an intrabead median pore size of the intrabead porosity is from 1.5 ?m to 4 ?m and an interbead median pore size of the interbead porosity is from 6 ?m to 20 ?m.
    Type: Application
    Filed: July 29, 2021
    Publication date: July 6, 2023
    Inventors: Monika Backhaus-Ricoult, Linda Kay Bohart, Kimberley Louise Work
  • Publication number: 20230203974
    Abstract: A particulate filter and method of manufacture. The particulate filter includes intersecting walls that define longitudinally extending channels The intersecting walls comprise a porous ceramic material having a bare microstructure that comprises an interconnected network of porous spheroidal ceramic beads that has an open intrabead porosity within the beads and an interbead porosity defined by interstices between the beads. Catalyst particles are deposited at least partially within the intrabead porosity within the interbead porosity. The bare microstructure has a bimodal pore size distribution in which an intrabead median pore size of the intrabead porosity is less than an interbead median pore size of the interbead porosity. The filter has a trimodal pore size distribution comprising a first peak corresponding to the interbead porosity, a second peak corresponding to the intrabead porosity, and a third peak corresponding to the intrabead porosity as blocked by the catalyst particles.
    Type: Application
    Filed: July 30, 2021
    Publication date: June 29, 2023
    Inventors: Monika Backhaus-Ricoult, Linda Kay Bohart, Mariia Andreevna Lapina, Kimberley Louise Work
  • Patent number: 11591265
    Abstract: Batch compositions containing pre-reacted inorganic spheroidal particles, small amount of fine inorganic particles (“fines”), and an extremely large amount of liquid vehicle. The batch compositions contain pre-reacted inorganic particles having a particle size distribution with 20 ?m?D50?100 ?m, D90?100 ?m, and D5?10 ?m; less than 20 wt % of fine inorganic particles (fines) whose particle distribution(s) have a median diameter of less than 5 ?m; and a liquid vehicle in a weight percent (LV %?28%) by super-addition to all inorganic particles in the batch composition. Fast extruding batch compositions having extremely high Tau Y/Beta ratios are provided. Green bodies, such as green honeycomb bodies and methods of manufacturing green honeycomb bodies are provided, as are other aspects.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: February 28, 2023
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Adriane Marie Divens-Dutcher, Elizabeth Marie Vileno
  • Patent number: 11447422
    Abstract: A batch composition containing pre-reacted inorganic spheroidal particles and pore-former spheroidal particles. The pre-reacted inorganic spheroidal particles have a particle size distribution wherein 10 ?m?DI50?50 ?m, and DIb?2.0, and the pore-former spheroidal particles have a particle size distribution wherein 0.40 DI50?DP50?0.90 DI50, and DPb?1.32, wherein DI50 is a median particle diameter of the distribution of pre-reacted inorganic spheroidal particles, DP50 is a median particle diameter of the pore-former particle size distribution, DIb is a breadth factor of the pre-reacted particle size distribution of the pre-reacted inorganic spheroidal particles, and DPb is a breadth factor of the pore-former particle size distribution. Also, green honeycomb bodies manufactured from the batch compositions, and methods of manufacturing a honeycomb body using the batch compositions, are provided.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: September 20, 2022
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Catheline Anne L Colard, Boris Nikolayevich Tsvetkov
  • Patent number: 11229902
    Abstract: The present disclosure relates to porous ceramic articles and a method of making the same. The porous ceramic articles have a porosity (P) as a fraction in a range of about 0.3 to about 0.7; a permeability factor PQ>0.025, wherein PQ is (Kbulk)/(P·d502), Kbulk being bulk permeability in Darcy, and d50 being the mean pore size in micrometers (?m); a tortuosity in a range of about 1.8 to 3; and a median pore size diameter d50 in a range of about 10 ?m to about 35 ?m. The porous ceramic articles can have an interconnected bead microstructure comprising beads and bead connections, PQ is directly proportional to bead size, and wherein in a random cross section through the body, the beads appear as globular portions.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: January 25, 2022
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Boris Nikolayevich Tsvetkov
  • Publication number: 20210363064
    Abstract: Batch compositions containing pre-reacted inorganic spheroidal particles, small amount of fine inorganic particles (“fines”), and an extremely large amount of liquid vehicle. The batch compositions contain pre-reacted inorganic particles having a particle size distribution with 20 ?m?D50?100 ?m, D90?100 ?m, and D5?10 ?m; less than 20 wt % of fine inorganic particles (fines) whose particle distribution(s) have a median diameter of less than 5 ?m; and a liquid vehicle in a weight percent (LV %?28%) by super-addition to all inorganic particles in the batch composition. Fast extruding batch compositions having extremely high Tau Y/Beta ratios are provided. Green bodies, such as green honeycomb bodies and methods of manufacturing green honeycomb bodies are provided, as are other aspects.
    Type: Application
    Filed: October 31, 2018
    Publication date: November 25, 2021
    Inventors: Monika Backhaus-Ricoult, Adriane Marie Divens-Dutcher, Elizabeth Marie Vileno
  • Patent number: 11078121
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite-mullite-aluminum magnesium titanate (CMAT) ceramic compositions having high cordierite-to-mullite ratio and methods for the manufacture of same.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: August 3, 2021
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Patrick David Tepesch, Bryan Ray Wheaton
  • Publication number: 20210155555
    Abstract: A ceramic precursor mixtures for extrusion and firing into porous ceramics. The ceramic precursor mixtures include ceramic beads and green inorganic shear binder agglomerates. The green inorganic shear binder agglomerates can include inorganic filler particles and a polymeric binder. The green inorganic shear binder agglomerates can deform under an applied shear stress during mixing and/or extrusion such that they are smeared into a plurality of interbead gaps between adjacent ceramic beads or pore former particles. During firing, the smeared green inorganic shear binder agglomerates can sinter and react to form ribbons extending between, and interconnecting adjacent ceramic beads.
    Type: Application
    Filed: November 24, 2020
    Publication date: May 27, 2021
    Inventors: Monika Backhaus-Ricoult, Linda Kay Bohart, Kimberley Louise Work
  • Publication number: 20210094885
    Abstract: A ceramic honeycomb body exhibiting a primary phase of aluminum titanate solid solution with a pseudobrookite structure, and a secondary phase of cordierite. The ceramic honeycomb body contains the aluminum titanate solid solution in an amount greater than or equal to 50 wt. % and cordierite in an amount greater than or equal to 20 wt. %. Low anisotropy is demonstrated by the primary phase of aluminum titanate solid solution by comprising an AT tangential/axial i-ratio?1.35. Batch mixtures including spherical alumina and methods of manufacturing ceramic honeycomb bodies using the batch mixtures with spherical alumina are provided, as are other aspects.
    Type: Application
    Filed: September 29, 2020
    Publication date: April 1, 2021
    Inventor: Monika Backhaus-Ricoult
  • Publication number: 20200324279
    Abstract: The present disclosure relates to porous ceramic articles and a method of making the same. The porous ceramic articles have a porosity (P) as a fraction in a range of about 0.3 to about 0.7; a permeability factor PQ>0.025, wherein PQ is (Kbulk)/(P·d502), Kbulk being bulk permeability in Darcy, and d50 being the mean pore size in micrometers (?m); a tortuosity in a range of about 1.8 to 3; and a median pore size diameter d50 in a range of about 10 ?m to about 35 ?m. The porous ceramic articles can have an interconnected bead microstructure comprising beads and bead connections, PQ is directly proportional to bead size, and wherein in a random cross section through the body, the beads appear as globular portions.
    Type: Application
    Filed: May 31, 2017
    Publication date: October 15, 2020
    Applicant: Corning Incorporated
    Inventors: Monika BACKHAUS-RICOULT, Boris Nikolayevich TSVETKOV
  • Publication number: 20200255338
    Abstract: A batch composition containing pre-reacted inorganic spheroidal particles and pore- former spheroidal particles. The pre-reacted inorganic spheroidal particles have a particle size distribution wherein 10 ?m?DI50<50 ?m, and DIb?2.0, and the pore-former spheroidal particles have a particle size distribution wherein 0.40 DP50?DI50<0.90 DP50, and DPb?1.32, wherein DI50 is a median particle diameter of the distribution of pre-reacted inorganic spheroidal particles, DP50 is a median particle diameter of the pore-former particle size distribution, DIb is a breadth factor of the pre-reacted particle size distribution of the pre- reacted inorganic spheroidal particles, and DPb is a breadth factor of the pore-former particle size distribution. Also, green honeycomb bodies manufactured from the batch compositions, and methods of manufacturing a honeycomb body using the batch compositions, are provided.
    Type: Application
    Filed: October 31, 2018
    Publication date: August 13, 2020
    Inventors: Monika Backhaus-Ricoult, Catheline Anne L Colard, Boris Nikolayevich Tsvetkov
  • Patent number: 10604451
    Abstract: A method of treating a ceramic body in a glass making process includes delivering a molten glass to a heated ceramic body, the ceramic body including a ceramic phase and an intergranular glass phase, the molten glass being in contact with a surface of the ceramic body. The method further includes contacting the ceramic body with a first electrode and contacting the molten glass with a second electrode. The method further includes applying an electric field between the first electrode and the second electrode to create an electric potential difference across the ceramic body between the first and second electrodes, the electric potential difference being less than an electrolysis threshold of the ceramic phase and the intergranular glass phase. The intergranular glass phase demixes under driven diffusion in the applied electric field and mobile cations in the intergranular glass phase enrich proximate one of the first and second electrode.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: March 31, 2020
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Thomas Dale Ketcham
  • Publication number: 20190177232
    Abstract: A ceramic composition is disclosed comprising an inorganic batch composition comprising a magnesia source, a silica source, an alumina source, a titania source, and at least one rare earth oxide wherein the rare earth oxide comprises a particle size distribution (D90) of less than 5 ?m and a median particle size (D50) of about 0.4 ?m. A ceramic article comprising a first crystalline phase comprised predominantly of a solid solution of aluminum titanate and magnesium dititanate, a second crystalline phase comprising cordierite, a third crystalline phase comprising mullite, and a rare earth oxide, and a method of making same are disclosed.
    Type: Application
    Filed: June 13, 2017
    Publication date: June 13, 2019
    Inventors: Monika Backhaus-Ricoult, Patrick David Tepesch, Elizabeth Marie Vileno
  • Publication number: 20190169073
    Abstract: Disclosed herein are ceramic materials comprising a ceramic phase and a glass phase and at least one of a reduced alkali content or a reduced iron content. Ceramic materials having relatively low creep rates are also disclosed herein, as well as glass forming bodies comprising such materials, and methods for making glass articles using such forming bodies. Refractory bricks for constructing glass manufacturing vessels are also disclosed. Methods for treating ceramic materials to reduce at least one of the alkali or iron content are further disclosed herein.
    Type: Application
    Filed: May 19, 2017
    Publication date: June 6, 2019
    Inventors: Monika Backhaus-Ricoult, Dana Craig Bookbinder, Richard Fiacco, Thomas Dale Ketcham, Paul Maynard Schermerhorn
  • Patent number: 10301222
    Abstract: Disclosed herein are methods for preparing a titanate compound powder comprising titanate compound particles having a controlled particle size and/or particle size distribution. The methods include mixing at least one first inorganic compound chosen from sources of a first metal or metal oxide, at least one second inorganic compound chosen from sources of titania, and at least one binder to form a mixture; calcining the mixture to form a polycrystalline material comprising a plurality of titanate compound grains and a plurality of microcracks; and breaking the polycrystalline material along at least a portion of the microcracks. Also disclosed are titanate compound powders having a controlled particle size distribution, ceramic batch compositions comprising the powders, and ceramic articles prepared from the batch compositions.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: May 28, 2019
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Robert John Locker, Huthavahana Kuchibhotla Sarma, Patrick David Tepesch
  • Publication number: 20180290911
    Abstract: The disclosure relates to methods for making a ceramic or glass-ceramic, the methods comprising spray-drying a mixture comprising batch materials to form agglomerated particles; bringing the agglomerated particles into contact with a plasma for a residence time sufficient to form fused particles; and annealing the fused particles at a temperature and for a time sufficient to form ceramic or glass-ceramic particles. Fused glass particles, ceramic or glass-ceramic particles, and ceramic or glass-ceramic articles, such as ceramic honeycombs, made by these methods are also disclosed herein.
    Type: Application
    Filed: June 13, 2018
    Publication date: October 11, 2018
    Inventors: Monika Backhaus-Ricoult, Daniel Robert Boughton, Jennifer Anella Heine
  • Patent number: 10029939
    Abstract: Methods for making a ceramic or glass-ceramic include spray-drying a mixture comprising batch materials to form agglomerated particles; bringing the agglomerated particles into contact with a plasma for a residence time sufficient to form fused particles; and annealing the fused particles at a temperature and for a time sufficient to form ceramic or glass-ceramic particles. The methods can be used to produce fused glass particles, ceramic or glass-ceramic particles, and ceramic or glass-ceramic articles, such as ceramic honeycombs.
    Type: Grant
    Filed: February 27, 2015
    Date of Patent: July 24, 2018
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Daniel Robert Boughton, Jennifer Anella Heine