Abstract: An electronic feeler gauge (110) comprises a sensor blade (112), a transmitting system (120), and a receiving system (124). The sensor blade (112) comprises transmission induction coils (114), reception induction coils (116), and measurement sites (118), spaced in two dimensions about the sensor blade (112). Each of the measurement sites (118) is associated with at least one of the transmission induction coils (114) and at least one of the reception induction coils (116). The transmitting system (120) is configured to drive modulated signals (130) across the transmission induction coils (114) to produce transmitted probe signals (122) from the transmission induction coils (114). The receiving system (124) is configured to receive response signals (126) from the reception induction coils (116) due to the transmitted probe signals (122).

Abstract: An electronic feeler gauge (110) comprises a sensor blade (112), a transmitting system (120), and a receiving system (124). The sensor blade (112) comprises transmission induction coils (114), reception induction coils (116), and measurement sites (118), spaced in two dimensions about the sensor blade (112). Each of the measurement sites (118) is associated with at least one of the transmission induction coils (114) and at least one of the reception induction coils (116). The transmitting system (120) is configured to drive direct electrical current (128) across the transmission induction coils (114) to produce transmitted probe signals (122) from the transmission induction coils (114). The receiving system (124) is configured to receive response signals (126) from the reception induction coils (116) due to the transmitted probe signals (122).

Abstract: A micro electromechanical (mem) device includes a first electrode, a second electrode, and a shaped carbon nanotube with a first end and a second end. The first end of the shaped carbon nanotube is conductively connected to the first electrode and the second end is conductively connected to the second electrode. A system for making the device includes a plurality of electrodes placed outside the growth region of a furnace to produce a controlled, time-varying electric field. A controller for the system is connected to a power supply to deliver controlled voltages to the electrodes to produce the electric field. A mixture of gases is passed through the furnace with the temperature raised to cause chemical vapor deposition (CVD) of carbon on a catalyst. The sequentially time-varying electric field parameterizes a growing nanotube into a predetermined shape.

Abstract: A system for the detection of foreign object debris material on a surface of a composite part being manufactured. A platform is configured to move over the surface. A thermal excitation source is fixed to the platform and configured to direct infrared radiation across the surface. An infrared camera is also fixed to the platform and configured to scan the surface as the platform moves over the surface to detect and output a signal proportional to infrared radiation emitted by the surface and/or by any foreign object debris material on the surface in response to the infrared radiation from the excitation source. A controller is coupled to the excitation source and to the infrared camera and is configured to compare the signal from the infrared camera with a first predetermined threshold signal to detect if any foreign object debris material is located on the surface.

Abstract: An optical scanning assembly for use in inspecting a channel is provided. The assembly includes a housing and an inspection probe that selectively advances from the housing along an axis. The probe includes a light source that directs light towards at least one side wall of the channel and a light detector that receives the light reflected from the side wall. The assembly further includes a controller in communication with the inspection probe. The controller obtains a first optical length measurement for the light reflected from the side wall when the inspection probe is in a first position along the axis within the channel, obtain a second optical length measurement for the light reflected from the side wall when the inspection probe is in a second position along the axis within the channel, and compare the first and second optical length measurements to determine variations in a geometry of the channel.

Abstract: Described herein is an x-ray backscatter apparatus for non-destructive inspection of a part. The apparatus includes an x-ray emitter and a zone plate. The x-ray emitter includes an x-ray shield, a vacuum tube, a cathode, and an anode. The x-ray shield has an emission aperture. The vacuum tube is within the x-ray shield. The cathode and anode are enclosed within the vacuum tube. The cathode generates an electron emission. The anode is located relative to the cathode to receive the electron emission and convert the electron emission to a hard x-ray emission and is located relative to the emission aperture to direct at least a portion of the hard x-ray emission through the emission aperture. The zone plate is external to the x-ray shield and located relative to the emission aperture to receive the portion of the hard x-ray emission and focus the portion into a focused hard x-ray emission.

Abstract: A system for nondestructive evaluation of a test object includes a platform, an electromagnetic acoustic transducer (EMAT) to create acoustic vibrations that travel along the test object; an infrared detector positioned to record thermal images of a plurality of test areas on the test object to detect flaws in the test object as the platform and the test object move relative to each other; and a control connected to actuate the EMAT and the infrared detector, synchronize the creation of vibrations with the recording of thermal images, receive a signal from the infrared detector indicative of the thermal image of the surface of the test object, and record locations of the flaws appearing on the thermal images of the test areas, all as the platform and the test object move relative to each other.

Abstract: A system and method for the detection of foreign object debris materials or defects on and/or under a surface of a composite part under manufacture. A member, for example an inspection gantry, is configured to move over the surface. A thermal excitation source is fixed to the member and is configured to direct infrared radiation across the surface. An infrared camera is also fixed to the member a predetermined distance away from the thermal excitation source and is configured to scan the surface as the member moves over the surface to detect and output scan information of the surface. A controller is coupled to the excitation source and to the infrared camera. The controller is configured to process the scan information from the infrared camera to identify a foreign object debris material or defect located on and/or under the surface.

Abstract: A lighting device includes a light-emitting diode (LED). A first carbon nanotube (CNT) is coupled to and extends from the LED. A second CNT is coupled to and extends from the LED. The first and second CNTs are configured to generate a voltage difference across the LED when the first and second CNTs are exposed to an electromagnetic (EM) field having a frequency within a predetermined range. The LED is configured to emit light when the voltage difference is greater than or equal to a threshold voltage.

Abstract: A system and method for the detection of foreign object debris materials or defects on and/or under a surface (e.g., outer ply) of a composite part being formed by a composite layup machine. A gantry moves over the composite part along a predetermined length thereof. A thermal excitation source fixed to the gantry directs infrared radiation across the width of the surface of the composite part. A infrared camera fixed to the gantry a predetermined distance away from the thermal excitation source scans the surface as the gantry moves to detect and output scan information thereof. A controller is coupled to the thermal excitation source and to the infrared camera. The controller processes the sequence of infrared images to identify a foreign object debris material or defect located on and/or under the surface.

Abstract: Aspects herein describe an optical delay controller which introduces a desired delay into an optical signal. To do so, the optical delay controller includes multiple reflective surfaces (e.g., mirrors) that establish a closed loop on which an input signal propagates. The optical delay controller includes an output interface that outputs a delayed version of the input optical signal where the delay corresponds to the circumference of the closed loop. For example, the optical delay loop may use a Brewster window as the output interface which permits the optical signal propagating in the closed loop to exit the loop. Moreover, the optical delay loop may include one or more actuators that move the reflective surfaces forming the closed loop relative to each other. Changing the distance between two mirrors changes the delay introduced by the optical delay loop.

Abstract: Inspection systems employing radiation filters with different attenuation characteristics to determine specimen irregularities, and related methods are disclosed. An inspection system includes a radiation emitter configured to emit a radiation beam along a radiation trajectory. Some of the radiation may be reflected by the specimen as backscatter and received by at least one radiation detector of the inspection system along the radiation trajectory. Irregularities and various materials of the specimen may produce backscatter radiation at different energies and/or scatter angles which may be identified by employing radiation filters having different attenuation characteristics. By employing these filters in communication with the radiation emitter and the radiation detector, the backscatter radiation passed through the filters may be measured and integrated at different positions of the radiation beam to produce a composite image of the specimen.

Abstract: A method and apparatus for inspecting a structure. Electromagnetic radiation is sent to a surface on a structure from an electromagnetic radiation emission system. A response is filtered to the electromagnetic radiation using a filter located inside of a borescope inspection housing. The filter is configured to pass a number of wavelengths in a response to the electromagnetic radiation directed at the surface on the structure. Data is generated from the number of wavelengths from the number of wavelengths passed through the filter using a sensor array. A two-dimensional image of the surface on the structure is generated with a group of graphical indicators indicating a group of inconsistencies not visible to a naked eye. The two-dimensional image is generated using data from a sensor array.

Abstract: A system for the detection of foreign object debris material on a surface of a composite part being manufactured. A platform is configured to move over the surface. A thermal excitation source is fixed to the platform and configured to direct infrared radiation across the surface. An infrared camera is also fixed to the platform and configured to scan the surface as the platform moves over the surface to detect and output a signal proportional to infrared radiation emitted by the surface and/or by any foreign object debris material on the surface in response to the infrared radiation from the excitation source. A controller is coupled to the excitation source and to the infrared camera and is configured to compare the signal from the infrared camera with a first predetermined threshold signal to detect if any foreign object debris material is located on the surface.

Abstract: Described herein is an apparatus for non-destructive testing that includes a cavity. The apparatus also includes an input element coupled with the cavity and configured to receive a laser beam and to direct the laser beam into the cavity. The apparatus additionally includes multiple output elements formed in the cavity and spaced apart along the cavity. Each output element of the multiple output elements is configured to direct a portion of the laser beam out of the cavity such that each portion of the laser beam directed out of a respective one of the multiple output elements has a substantially similar intensity.

Abstract: A vehicle examination system includes an axle inspection system that is configured to inspect an axle of a vehicle. The axle inspection system includes an ultrasound scanning assembly, and an axle coupler that retains the ultrasound scanning assembly. The axle coupler is configured to moveably secure the ultrasound scanning assembly to the axle. An axle inspection control unit is in communication with the ultrasound scanning assembly. The axle inspection control unit is configured to control the ultrasound scanning assembly to ultrasonically scan the axle for anomalies as the vehicle moves.

Abstract: In one aspect, systems for detecting a fuel leak are described herein. In some implementations, a system for detecting a fuel leak described herein comprises a fuel-containing vessel having an exterior surface and a carbon nanotube coating layer comprising photoluminescent carbon nanotubes disposed on at least a portion of the exterior surface of the fuel-containing vessel. The system further comprises a fuel-sensitive coating layer substantially covering the carbon nanotube coating layer. The fuel-sensitive coating layer is optically opaque or substantially opaque to wavelengths of light absorbed and/or emitted by the photoluminescent carbon nanotubes.

Abstract: Techniques are disclosed for systems and methods to provide magnetic carbon nanotube clusters configured to form electrically conductive coatings. A magnetic carbon nanotube cluster is formed by receiving a magnetic particle, forming a plurality of carbon nanotube catalyst nanoparticles on an outer surface of the magnetic particle, and forming a plurality of carbon nanotubes extending from the catalyst nanoparticles while the magnetic particle is levitated within a nanotube growth chamber to form the magnetic carbon nanotube cluster. A plurality of magnetic carbon nanotube clusters are suspended in a carrier fluid, the carrier fluid is flowed over a surface of an object, and a magnetic field is applied to the carrier fluid while it is flowing over the surface to cause the plurality of magnetic carbon nanotube clusters to form a coating on the surface of the object.

Abstract: A plurality of micro-electro-mechanical system (MEMS) transducers in a phased array are coupled to a flexible substrate using carbon nanotubes (CNTs) for conformal ultrasound scanning. Each transducer comprises a cantilever, magnetic material deposited on the cantilever, and a solenoid positioned relative to the magnetic material. The carbon nanotubes are grown on the cantilever and mechanically couple the transducer to one side of the flexible substrate. The other side of the flexible substrate is applied to a surface of a part under inspection, and the transducers are electrically connected to a processer to cause movement of the cantilevers when the solenoids are energized by the processor. The movement of the cantilevers results in movement of the carbon nanotubes, which imparts a force to the flexible substrate that results in ultrasound waves, which permeate the part. Returns from the ultrasound waves are interpreted by the processor to generate images of the part.

Abstract: A system for nondestructive evaluation of railroad rails, includes a carriage including a plurality of wheels movably supporting the carriage on the rails, a source of vibration mounted on the carriage and connected to transmit vibrations of a preselected frequency to test regions on the rails through the wheels to cause an increase in temperature of the rails at locations of flaws in the test regions, an infrared detector for recording thermal images of the test regions to detect the increase in temperature of the location of the flaws, a controller connected to actuate the infrared detector to record the thermal images of the vibrations impacting the test regions, and store the thermal images recorded by the infrared detector.