Patents by Inventor Nadia M. Rahhal-Orabi

Nadia M. Rahhal-Orabi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180130801
    Abstract: Non-silicon fin structures extend from a crystalline heteroepitaxial well material in a well recess of a substrate. III-V finFETs may be formed on the fin structures within the well recess while group IV finFETs are formed in a region of the substrate adjacent to the well recess. The well material may be electrically isolated from the substrate by an amorphous isolation material surrounding pillars passing through the isolation material that couple the well material to a seeding surface of the substrate and trap crystal growth defects. The pillars may be expanded over the well-isolation material by lateral epitaxial overgrowth, and the well recess filled with a single crystal of high quality. Well material may be planarized with adjacent substrate regions. N-type fin structures may be fabricated from the well material in succession with p-type fin structures fabricated from the substrate, or second epitaxial well.
    Type: Application
    Filed: June 26, 2015
    Publication date: May 10, 2018
    Inventors: Willy Rachmady, Matthew V. Metz, Gilbert Dewey, Chandra S. Mohapatra, Jack T. Kavalieros, Anand S. Murthy, Nadia M. Rahhal-Orabi, Tahir Ghani
  • Publication number: 20180096891
    Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.
    Type: Application
    Filed: November 30, 2017
    Publication date: April 5, 2018
    Applicant: INTEL CORPORATION
    Inventors: Mark T. Bohr, Tahir Ghani, Nadia M. Rahhal-Orabi, Subhash M. Joshi, Joseph M. Steigerwald, Jason W. Klaus, Jack Hwang, Ryan Mackiewicz
  • Patent number: 9935205
    Abstract: A nanowire transistor of the present description may be produced with internal spacers formed by using sacrificial spacers during the fabrication thereof. Once the nanowire transistor is formed, the sacrificial spacers, which are position between the transistor gate and the source and drains (respectively), may be removed. The sacrificial material between channel nanowires of the nanowire transistor may then be removed and a dielectric material may be deposited to fill the spaces between the channel nanowires. The dielectric material not between the channel nanowires may be removed to form the internal spacers. External spacers, which are position between the transistor gate and the source and drains (respectively), may then be formed adjacent the internal spacers and transistor channel nanowires.
    Type: Grant
    Filed: October 26, 2016
    Date of Patent: April 3, 2018
    Assignee: Intel Corporation
    Inventors: Seiyon Kim, Daniel A. Simon, Nadia M. Rahhal-Orabi, Chul-Hyun Lim, Kelin J. Kuhn
  • Patent number: 9929273
    Abstract: An embodiment includes a microelectronic device comprising: a substrate comprising a raised portion and a non-raised portion, wherein a dielectric material is disposed adjacent the raised portion, an epitaxial sub-fin structure disposed on the raised portion, wherein a bottom portion of the epitaxial sub-fin structure comprises an asymmetric profile, and an epitaxial fin device structure disposed on the sub-fin structure. Other embodiments are described herein.
    Type: Grant
    Filed: December 24, 2014
    Date of Patent: March 27, 2018
    Assignee: Intel Corporation
    Inventors: Willy Rachmady, Matthew V. Metz, Chandra S. Mohapatra, Gilbert Dewey, Nadia M. Rahhal-Orabi, Tahir Ghani, Anand S. Murthy, Jack T. Kavalieros, Glenn A. Glass
  • Patent number: 9892967
    Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: February 13, 2018
    Assignee: INTEL CORPORATION
    Inventors: Mark T. Bohr, Tahir Ghani, Nadia M. Rahhal-Orabi, Subhash M. Joshi, Joseph M. Steigerwald, Jason W. Klaus, Jack Hwang, Ryan Mackiewicz
  • Publication number: 20180013000
    Abstract: An embodiment includes a microelectronic device comprising: a substrate comprising a raised portion and a non-raised portion, wherein a dielectric material is disposed adjacent the raised portion, an epitaxial sub-fin structure disposed on the raised portion, wherein a bottom portion of the epitaxial sub-fin structure comprises an asymmetric profile, and an epitaxial fin device structure disposed on the sub-fin structure. Other embodiments are described herein.
    Type: Application
    Filed: December 24, 2014
    Publication date: January 11, 2018
    Applicant: Intel Corporation
    Inventors: Willy Rachmady, Matthew V. Metz, Chandra S. Mohapatra, Gilbert Dewey, Nadia M. Rahhal-Orabi, Tahir Ghani, Anand S. Murthy, Jack T. Kavalieros, Glenn A. Glass
  • Publication number: 20170330955
    Abstract: Systems and methods of optimizing a gate profile for performance and gate fill are disclosed. A semiconductor device having an optimized gate profile includes a semiconductor substrate and a fin extending above the semiconductor substrate. A pair of source and drain regions are disposed on opposite sides of a channel region. A gate stack is disposed over the channel region, where the gate stack includes a top portion separated from a bottom portion by a tapered portion. The top portion and at least a portion of the tapered portion are disposed above the fm.
    Type: Application
    Filed: December 22, 2014
    Publication date: November 16, 2017
    Inventors: NADIA M. RAHHAL-ORABI, TAHIR GHANI, WILLY RACHMADY, MATTHEW V. METZ, JACK T. KAVALIEROS, GILBERT DEWEY, ANAND S. MURTHY, CHANDRA S. MOHAPATRA
  • Publication number: 20170323955
    Abstract: An includes an epitaxial sub-fin structure disposed on a substrate, wherein a first portion of the sub-fin structure is disposed within a portion of the substrate, and a second portion of the sub-fin structure is disposed adjacent a dielectric material. A fin device structure is disposed on the sub-fin structure, wherein the fin device structure comprises the epitaxial material. A liner is disposed between the second portion of the sub-fin structure and the dielectric material. Other embodiments are described herein.
    Type: Application
    Filed: December 23, 2014
    Publication date: November 9, 2017
    Applicant: Intel Corporation
    Inventors: Willy Rachmady, Matthew V. Metz, Chandra S. Mohapatra, Gilbert Dewey, Jack T. Kavalieros, Anand S. Murthy, Nadia M. Rahhal-Orabi, Tahir Ghani, Glenn A. Glass
  • Publication number: 20170263706
    Abstract: Embodiments of the invention include nanowire and nanoribbon transistors and methods of forming such transistors. According to an embodiment, a method for forming a microelectronic device may include forming a multi-layer stack within a trench formed in a shallow trench isolation (STI) layer. The multi-layer stack may comprise at least a channel layer, a release layer formed below the channel layer, and a buffer layer formed below the channel layer. The STI layer may be recessed so that a top surface of the STI layer is below a top surface of the release layer. The exposed release layer from below the channel layer by selectively etching away the release layer relative to the channel layer.
    Type: Application
    Filed: December 24, 2014
    Publication date: September 14, 2017
    Inventors: Sanaz K. GARDNER, Willy RACHMADY, Matthew V. METZ, Gilbert DEWEY, Jack T. KAVALIEROS, Chandra S. MOHAPATRA, Anand S. MURTHY, Nadia M. RAHHAL-ORABI, Nancy M. ZELICK, Tahir GHANI
  • Publication number: 20170047452
    Abstract: A nanowire transistor of the present description may be produced with internal spacers formed by using sacrificial spacers during the fabrication thereof. Once the nanowire transistor is formed, the sacrificial spacers, which are position between the transistor gate and the source and drains (respectively), may be removed. The sacrificial material between channel nanowires of the nanowire transistor may then be removed and a dielectric material may be deposited to fill the spaces between the channel nanowires. The dielectric material not between the channel nanowires may be removed to form the internal spacers. External spacers, which are position between the transistor gate and the source and drains (respectively), may then be formed adjacent the internal spacers and transistor channel nanowires.
    Type: Application
    Filed: October 26, 2016
    Publication date: February 16, 2017
    Applicant: INTEL CORPORATION
    Inventors: Seiyon Kim, Daniel A. Simon, Nadia M. Rahhal-Orabi, Chul-Hyun Lim, Kelin J. Kuhn
  • Publication number: 20170040218
    Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.
    Type: Application
    Filed: October 20, 2016
    Publication date: February 9, 2017
    Inventors: Mark T. Bohr, Tahir Ghani, Nadia M. Rahhal-Orabi, Subhash M. Joshi, Joseph M. Steigerwald, Jason W. Klaus, Jack Hwang, Ryan Mackiewicz
  • Patent number: 9508821
    Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.
    Type: Grant
    Filed: December 23, 2015
    Date of Patent: November 29, 2016
    Inventors: Mark T. Bohr, Tahir Ghani, Nadia M. Rahhal-Orabi, Subhash M. Joshi, Joseph M. Steigerwald, Jason W. Klaus, Jack Hwang, Ryan Mackiewicz
  • Patent number: 9508796
    Abstract: A nanowire transistor of the present description may be produced with internal spacers formed by using sacrificial spacers during the fabrication thereof. Once the nanowire transistor is formed, the sacrificial spacers, which are position between the transistor gate and the source and drains (respectively), may be removed. The sacrificial material between channel nanowires of the nanowire transistor may then be removed and a dielectric material may be deposited to fill the spaces between the channel nanowires. The dielectric material not between the channel nanowires may be removed to form the internal spacers. External spacers, which are position between the transistor gate and the source and drains (respectively), may then be formed adjacent the internal spacers and transistor channel nanowires.
    Type: Grant
    Filed: October 3, 2013
    Date of Patent: November 29, 2016
    Assignee: Intel Corporation
    Inventors: Seiyon Kim, Daniel A. Simon, Nadia M. Rahhal-Orabi, Chul-Hyun Lim, Kelin J. Kuhn
  • Publication number: 20160211322
    Abstract: A nanowire transistor of the present description may be produced with internal spacers formed by using sacrificial spacers during the fabrication thereof. Once the nanowire transistor is formed, the sacrificial spacers, which are position between the transistor gate and the source and drains (respectively), may be removed. The sacrificial material between channel nanowires of the nanowire transistor may then be removed and a dielectric material may be deposited to fill the spaces between the channel nanowires. The dielectric material not between the channel nanowires may be removed to form the internal spacers. External spacers, which are position between the transistor gate and the source and drains (respectively), may then be formed adjacent the internal spacers and transistor channel nanowires.
    Type: Application
    Filed: October 3, 2013
    Publication date: July 21, 2016
    Applicant: INTEL CORPORATION
    Inventors: Seiyon KIM, Daniel A. SIMON, Nadia M. RAHHAL-ORABI, Chul-Hyun LIM, Kelin J. KUHN
  • Publication number: 20160155815
    Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.
    Type: Application
    Filed: December 23, 2015
    Publication date: June 2, 2016
    Inventors: Mark T. BOHR, Tahir GHANI, Nadia M. RAHHAL-ORABI, Subhash M. JOSHI, Joseph M. STEIGERWALD, Jason W. KLAUS, Jack HWANG, Ryan MACKIEWICZ
  • Patent number: 9305771
    Abstract: An embodiment includes a method comprising: etching a material to expose a metal component in a metal layer, which is located on a substrate, while the substrate is in an etch chamber that is under vacuum; and performing an ash process on the metal component while the substrate is still in the etch chamber that is still under vacuum; wherein the material includes at least one of a dielectric and a mask and the metal component includes at least one of an interconnect, a via, and a contact. Other embodiments are described herein.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: April 5, 2016
    Assignee: Intel Corporation
    Inventors: Shakuntala Sundararajan, Nadia M. Rahhal-Orabi
  • Patent number: 9142421
    Abstract: Techniques are disclosed for double patterning of a lithographic feature using a barrier layer between the pattern layers. In some cases, the techniques may be implemented with double patterning of a one- or two-dimensional photolithographic feature, for example. In some embodiments, the barrier layer is deposited to protect a first photoresist pattern prior to application of a second photoresist pattern thereon and/or to tailor (e.g., shrink) one or more of the critical dimensions of a trench, hole, or other etchable geometric feature to be formed in a substrate or other suitable surface via lithographic processes. In some embodiments, the techniques may be implemented to generate/print small features (e.g., less than or equal to about 100 nm) including one- and two-dimensional features/structures of varying complexity.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: September 22, 2015
    Assignee: INTEL CORPORATION
    Inventors: Charles H. Wallace, Swaminathan Sivakumar, Matthew L. Tingey, Chanaka D. Munasinghe, Nadia M. Rahhal-Orabi
  • Patent number: 9093513
    Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: July 28, 2015
    Assignee: Intel Corporation
    Inventors: Mark T. Bohr, Tahir Ghani, Nadia M. Rahhal-Orabi, Subhash M. Joshi, Joseph M. Steigerwald, Jason W. Klaus, Jack Hwang, Ryan Mackiewicz
  • Publication number: 20150179463
    Abstract: An embodiment includes a method comprising: etching a material to expose a metal component in a metal layer, which is located on a substrate, while the substrate is in an etch chamber that is under vacuum; and performing an ash process on the metal component while the substrate is still in the etch chamber that is still under vacuum; wherein the material includes at least one of a dielectric and a mask and the metal component includes at least one of an interconnect, a via, and a contact. Other embodiments are described herein.
    Type: Application
    Filed: December 20, 2013
    Publication date: June 25, 2015
    Inventors: Shakuntala Sundararajan, Nadia M. Rahhal-Orabi
  • Publication number: 20140017899
    Abstract: Techniques are disclosed for double patterning of a lithographic feature using a barrier layer between the pattern layers. In some cases, the techniques may be implemented with double patterning of a one- or two-dimensional photolithographic feature, for example. In some embodiments, the barrier layer is deposited to protect a first photoresist pattern prior to application of a second photoresist pattern thereon and/or to tailor (e.g., shrink) one or more of the critical dimensions of a trench, hole, or other etchable geometric feature to be formed in a substrate or other suitable surface via lithographic processes. In some embodiments, the techniques may be implemented to generate/print small features (e.g., less than or equal to about 100 nm) including one- and two-dimensional features/structures of varying complexity.
    Type: Application
    Filed: December 29, 2011
    Publication date: January 16, 2014
    Inventors: Charles H. Wallace, Swaminathan Sivakumar, Matthew L. Tingey, Chanaka D. Munasinghe, Nadia M. Rahhal-Orabi