Patents by Inventor Naohiro Sonobe

Naohiro Sonobe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170141380
    Abstract: An object of the present invention is to provide an all-solid battery having high energy density. The problem can be solved by a negative electrode for an all-solid battery comprising: a carbonaceous material having a true density of from 1.30 g/cm3 to 1.70 g/cm3 determined by a butanol method, a specific surface area of from 0.5 to 50.0 m2/g, an average particle size Dv50 of from 1 to 50 ?m, and a combustion peak T (° C.) according to differential thermal analysis and a butanol true density ?Bt (g/cm3) satisfying the following formula (1): 300?T?100×?Bt?570??(1) and a solid electrolyte.
    Type: Application
    Filed: March 31, 2015
    Publication date: May 18, 2017
    Applicant: Kureha Corporation
    Inventors: Kenta AOKI, Shota KOBAYASHI, Tatsuya YAGUCHI, Hiroshi IMOTO, Yasuhiro TADA, Naohiro SONOBE
  • Publication number: 20170141394
    Abstract: Provided is a carbonaceous material for a non-aqueous electrolyte secondary battery anode having high discharge capacity per unit volume and excellent storage characteristics. The carbonaceous material for a non-aqueous electrolyte secondary battery anode of the present invention has a true density (?Bt) determined by a pycnometer method using butanol of not less than 1.55 g/cm3 and less than 1.75 g/cm3 and a discharge capacity of an anode at 0.05 V to 1.5 V in terms of a lithium reference electrode standard of not less than 180 mAh/g. Furthermore, the slope 0.9/X (Vg/Ah) of a discharge curve calculated from a discharge capacity X (Ah/g) and a potential difference of 0.9 (V) corresponding to 0.2 V to 1.1 V in terms of a lithium reference electrode standard is not greater than 0.75 (Vg/Ah), and an absorbed moisture quantity after storage for 100 hours in a 25° C. 50% RH air atmosphere is not greater than 1.5 wt %.
    Type: Application
    Filed: March 27, 2015
    Publication date: May 18, 2017
    Inventors: Makoto IMAJI, Kayoko OKADA, Yasuhiro TADA, Naohiro SONOBE, Mayu KOMATSU
  • Publication number: 20170141395
    Abstract: An object of the present invention is to provide a production method for suppressing the deformation of a negative electrode in the production of a negative electrode for an all-solid-state battery using turbostratic carbon and a solid electrolyte. The problem described above can be solved by a production method for a negative electrode for an all-solid-state battery comprising the steps of: (1) coating a carbonaceous material having a true density of from 1.30 g/cm3 to 2.10 g/cm3 determined by a butanol method with a solid electrolyte; and (2) pressure-molding the solid electrolyte-coated carbonaceous material.
    Type: Application
    Filed: March 31, 2015
    Publication date: May 18, 2017
    Inventors: KENTA AOKI, SHOTA KOBAYASHI, TATSUYA YAGUCHI, HIROSHI IMOTO, YASUHIRO TADA, NAOHIRO SONOBE
  • Publication number: 20170125811
    Abstract: The object of the present invention is to provide a carbonaceous material which is obtainable from plant-derived char and has a decreased specific surface area. Further, the object of the present invention is to provide a non-aqueous electrolyte secondary battery having excellent dedoping capacity, non-dedoping capacity, and charge-discharge efficiency. The object can be solved by a carbonaceous material for non-aqueous electrolyte secondary batteries characterized in that the carbonaceous material is obtained by heat-treating plant-derived char which is demineralized in gas-phase, and carbon precursor or volatile organic compound under a non-oxidizing gas atmosphere; and a specific surface area determined by a BET method is 10 m2/g or less.
    Type: Application
    Filed: January 18, 2017
    Publication date: May 4, 2017
    Applicants: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.
    Inventors: Makoto IMAJI, Kenta AOKI, Yasuhiro TADA, Naohiro SONOBE, Junichi ARIMA, Kenichi KOYAKUMARU, Hideharu IWASAKI, Kiyoto OTSUKA, Jiro MASUKO, Hajime KOMATSU, Shinya TAGO
  • Publication number: 20170110728
    Abstract: An object of the present invention is to provide a carbonaceous molded article for electrodes having high charge/discharge capacity, high initial charge/discharge efficiency, and excellent cycle life without a polymeric binder. The above object can be achieved by the carbonaceous molded article for electrodes of the present invention comprising a carbon fiber nonwoven fabric, the article having a thickness of not greater than 1 mm, an atomic ratio (H/C) of hydrogen atoms and carbon atoms according to elemental analysis of not greater than 0.1, a porosity determined from a bulk density and a butanol true density of the molded article of 25 to 80%, and a volatile content of not greater than 5.0 wt %.
    Type: Application
    Filed: March 20, 2015
    Publication date: April 20, 2017
    Applicant: Kureha Corporation
    Inventors: SHOTA KOBAYASHI, TAKANORI BABA, HIROSHI IMOTO, MAYU KOMATSU, NAOHIRO SONOBE
  • Publication number: 20170018775
    Abstract: A negative electrode material for a non-aqueous electrolyte secondary battery and the like with high discharge capacity relative to volume and excellent cycle characteristics are provided. The negative electrode material for a non-aqueous electrolyte secondary battery of the present invention comprises, as an active material, a carbon material mixture including a non-graphitic carbon material and a graphitic material. In this carbon material mixture, the non-graphitic carbon material has an atom ratio (H/C) of hydrogen atoms to carbon atoms determined by elemental analysis of 0.10 or less, and an average particle size (Dv50) of from 1 to 8 ?m; and the graphitic material has a true density (?Bt) determined by a pycnometer method using butanol of 2.15 g/cm3 or greater. The true density (?Bt) of the non-graphitic carbon material is preferably 1.52 g/cm3 or greater and less than 2.15 g/cm3.
    Type: Application
    Filed: March 27, 2015
    Publication date: January 19, 2017
    Inventors: SHOTA KOBAYASHI, YASUFUMI IKEYAMA, YASUHIRO TADA, NAOHIRO SONOBE, MAYU KOMATSU
  • Patent number: 9537176
    Abstract: An object of the present invention is to provide a material for non-aqueous electrolyte secondary battery negative electrodes containing a graphitic material and a non-graphitizable carbonaceous material, the material having excellent resistance against deterioration due to moisture absorption and excellent charge/discharge cycle resistance; a non-aqueous electrolyte secondary battery negative electrode using the same; and a non-aqueous electrolyte secondary battery using these, that has low resistance and excellent cycle durability. The present invention comprises a carbonaceous material obtained by carbonizing a plant-derived organic material having a potassium content of 0.5% by mass or less, an average particle size Dv50 of 2 ?m to 50 ?m, an average interlayer spacing of (002) plane determined by powder X-ray diffraction of 0.365 nm to 0.400 nm, an atomic ratio (H/C) of hydrogen atoms to carbon atoms determined by elemental analysis of 0.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: January 3, 2017
    Assignee: KUREHA CORPORATION
    Inventors: Tetsuhiro Kobayashi, Shota Kobayashi, Takashi Wakahoi, Yasuhiro Tada, Naohiro Sonobe
  • Patent number: 9508494
    Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of lithium ion capacitors, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium and iron are sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of lithium ion capacitors. The object can be solved by a method for manufacturing a carbonaceous material having an average diameter of 3 to 30 ?m, for a negative electrode of lithium ion capacitors comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing a halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by the demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at less than 1100° C. under a non-oxidizing gas atmosphere.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: November 29, 2016
    Assignees: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.
    Inventors: Naohiro Sonobe, Yasuhiro Tada, Jiro Masuko, Hajime Komatsu, Junichi Arima, Akimi Ogawa, Kenichi Koyakumaru, Kiyoto Otsuka, Hideharu Iwasaki, Junsang Cho
  • Patent number: 9478805
    Abstract: Provided is a manufacturing method of carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium is sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries. The method for manufacturing a carbonaceous material having an average particle diameter of 3 to 30 ?m, for a negative electrode of non-aqueous electrolyte secondary batteries includes the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at 1000° C. to 1600° C. under an non-oxidizing gas atmosphere.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: October 25, 2016
    Assignees: KUREHA CORPORATION, KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD.
    Inventors: Yasuhiro Tada, Yasushi Ebihara, Mayu Komatsu, Jiro Masuko, Hajime Komatsu, Naohiro Sonobe, Junichi Arima, Akimi Ogawa, Shinya Tago, Kenichi Koyakumaru, Hideharu Iwasaki, Kiyoto Otsuka
  • Publication number: 20160268590
    Abstract: Provided is a less hygroscopic carbonaceous material that is obtained from a plant-derived carbonaceous raw material and that, when used as a negative electrode material for a nonaqueous electrolyte secondary battery, allows the battery to exhibit good battery characteristics. Provided is a carbonaceous material for negative electrodes of nonaqueous electrolyte secondary batteries. This carbonaceous material is a particulate carbonaceous material containing carbonaceous particles. The carbonaceous material has a BET specific surface area of 1 m2/g or more and less than 20 m2/g. Each of the carbonaceous particles of the carbonaceous material has a core and a skin covering the core. The core contains a calcined product of a plant-derived carbonaceous raw material. The skin is made of a material that has higher electron emission ability upon irradiation with an electron beam than a material of the core.
    Type: Application
    Filed: October 10, 2014
    Publication date: September 15, 2016
    Applicants: KURARAY CO., LTD., KURARAY CHEMICAL CO., LTD., KUREHA CORPORATION
    Inventors: Akira KOSHIMA, Taketoshi OKUNO, Kenichi KOYAKUMARU, Hideharu IWASAKI, Kenta AOKI, Makoto IMAJI, Yasuhiro TADA, Naohiro SONOBE
  • Publication number: 20160064735
    Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium is sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of non-aqueous electrolyte secondary batteries. The object can be solved by a method for manufacturing a carbonaceous material having an average particle diameter of 3 to 30 ?m, for a negative electrode of non-aqueous electrolyte secondary batteries comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at 1000° C. to 1600° C.
    Type: Application
    Filed: August 30, 2013
    Publication date: March 3, 2016
    Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.
    Inventors: Yasuhiro TADA, Yasushi EBIHARA, Mayu KOMATSU, Jiro MASUKO, Hajime KOMATSU, Naohiro SONOBE, Junichi ARIMA, Akimi OGAWA, Shinya TAGO, Kenichi KOYAKUMARU, Hideharu IWASAKI, Kiyoto OTSUKA
  • Publication number: 20160000827
    Abstract: An object of the present invention is to provide an orally administered adsorbent capable of adsorbing large quantities of tryptophan or indoxyl sulfate in the presence of bile acid. Accordingly, the above object can be solved by an orally administered adsorbent characterized by containing surface-modified spherical activated carbon having bulk density from 0.30 g/mL to 0.46 g/mL, a specific surface area determined by the Brunauer-Emmett-Teller (BET) method of not less than 1900 m2/g, total acidic group content from 0.30 meq/g to 1.20 meq/g, and total basic group content from 0.20 meq/g to 0.9 meq/g.
    Type: Application
    Filed: February 24, 2014
    Publication date: January 7, 2016
    Applicant: Kureha Corporation
    Inventors: NAOHIRO SONOBE, TAKASHI WAKAHOI, TAKAHIRO AKITA
  • Publication number: 20150374743
    Abstract: An object of the present invention is to provide an orally administered adsorbent capable of adsorbing large quantities of tryptophan or indoxyl sulfate in the presence of bile acid. The problem can be solved by an orally administered adsorbent comprising spherical active carbon having bulk density from 0.30 to 0.46 g/mL, specific surface area determined by the Brunauer-Emmett-Teller (BET) method of not less than 2000 m2/g, total acid group content of less than 0.30 meq/g, pore volume of pore diameter from 20 to 10,000 nm of not more than 0.21 mL/g; and a micropore volume ratio (Vm) of not less than 1.0, determined by Formula (1): Vm=(V2.0?V1.1)/(V1.1?V0.64) (1) [in Formula (1), V2.0, V1.1, and V0.64 are cumulative pore volumes of pore diameters not greater than 2.0 nm, not greater than 1.1 nm, and not greater than 0.64 nm, respectively, calculated by the SF method from nitrogen adsorbed quantity].
    Type: Application
    Filed: February 24, 2014
    Publication date: December 31, 2015
    Applicant: KUREHA CORPORATION
    Inventors: NAOHIRO SONOBE, TAKASHI WAKAHOI, TAKAHIRO AKITA
  • Publication number: 20150352150
    Abstract: An object of the present invention is to provide surface-modified spherical activated carbon exhibiting excellent adsorption capacity for uremic substances in the body, and particularly -aminoisobutyric acid. Accordingly, provided is an orally administered adsorbent comprising surface-modified spherical active carbon containing not less than 0.5 wt % of nitrogen atoms, having a specific surface area determined by the Brunauer-Emmett-Teller (BET) method of 800 m2/g to 3000 m2/g, having an average particle size of 0.01 mm to 1 mm, and having a total acidic group content of not less than 0.30 meq/g.
    Type: Application
    Filed: February 24, 2014
    Publication date: December 10, 2015
    Applicant: Kureha Corporation
    Inventors: Takashi WAKAHOI, Takahiro AKITA, Naohiro SONOBE, Mieko KUWAHARA
  • Publication number: 20150342991
    Abstract: An object of the present invention is to provide spherical activated carbon exhibiting excellent adsorption ability for uremic substances in the body, and particularly for -aminoisobutyric acid. Accordingly, provided is an orally administered adsorbent comprising spherical activated carbon containing not less than 0.5 wt % of nitrogen atoms, having a specific surface area determined by the Brunauer-Emmett-Teller (BET) method of 700 m2/g to 3000 m2, and having an average particle size from 0.01 to 1 mm.
    Type: Application
    Filed: February 24, 2014
    Publication date: December 3, 2015
    Inventors: Takashi WAKAHOI, Takahiro AKITA, Naohiro SONOBE, Mieko KUWAHARA
  • Publication number: 20150340693
    Abstract: An object of the present invention is to provide a carbonaceous material for a negative electrode for producing a nonaqueous electrolyte secondary battery capable of rapid charge and discharge and having excellent rate characteristics (output characteristics) while maintaining a large discharge capacity. The problem described above can be solved by a carbonaceous material for a nonaqueous electrolyte secondary battery negative electrode of the present invention obtained by heat-treating a non-graphitizable carbon precursor which is pulverized and contains from 13 to 80 wt. % of a volatile component. With the present invention, it is possible to provide a carbonaceous material for a nonaqueous electrolyte secondary battery negative electrode, whereby a nonaqueous electrolyte secondary battery having a large charge-discharge capacity and having excellent rate characteristics can be produced.
    Type: Application
    Filed: February 19, 2014
    Publication date: November 26, 2015
    Inventors: Makoto Imaji, Yasuhiro Tada, Naohiro Sonobe
  • Publication number: 20150270072
    Abstract: The object of the present invention is to provide a manufacturing method of carbonaceous material for a negative electrode of lithium ion capacitors, wherein the carbonaceous material is obtained from plant-derived char as a source, potassium and iron are sufficiently removed, and an average particle diameter thereof is small; and a carbonaceous material for a negative electrode of lithium ion capacitors. The object can be solved by a method for manufacturing a carbonaceous material having an average diameter of 3 to 30 ?m, for a negative electrode of lithium ion capacitors comprising the steps of: (1) heating plant-derived char having an average particle diameter of 100 to 10000 ?m at 500° C. to 1250° C. under an inert gas atmosphere containing a halogen compound to demineralize in a gas-phase, (2) pulverizing a carbon precursor obtained by the demineralization in a gas-phase, (3) calcining the pulverized carbon precursor at less than 1100° C. under a non-oxidizing gas atmosphere.
    Type: Application
    Filed: August 30, 2013
    Publication date: September 24, 2015
    Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.
    Inventors: Naohiro Sonobe, Yasuhiro Tada, Jiro Masuko, Hajime Komatsu, Junichi Arima, Akimi Ogawa, Kenichi Koyakumaru, Kiyoto Otsuka, Hideharu Iwasaki, Junsang Cho
  • Publication number: 20150263347
    Abstract: The object of the present invention is to provide a carbonaceous material which is obtainable from plant-derived char and has a decreased specific surface area. Further, the object of the present invention is to provide a non-aqueous electrolyte secondary battery having excellent dedoping capacity (discharge capacity), non-dedoping capacity (irreversible capacity), and charge-discharge efficiency. The object can be solved by a carbonaceous material for non-aqueous electrolyte secondary batteries characterized in that the carbonaceous material is obtained by heat-treating plant-derived char which is demineralized in gas-phase, and carbon precursor (i.e. non-graphitizable carbon precursor, graphitizable carbon, or mixture thereof) or volatile organic compound under a non-oxidizing gas atmosphere; and a specific surface area determined by a BET method is 10 m2/g or less.
    Type: Application
    Filed: August 30, 2013
    Publication date: September 17, 2015
    Applicants: KUREHA CORPORATION, KURARAY CHEMICAL CO., LTD., KURARAY CO., LTD.
    Inventors: Makoto Imaji, Kenta Aoki, Yasuhiro Tada, Naohiro Sonobe, Junichi Arima, Kenichi Koyakumaru, Hideharu Iwasaki, Kiyoto Otsuka, Jiro Masuko, Hajime Komatsu, Shinya Tago
  • Publication number: 20150221948
    Abstract: An object of the present invention is to provide a method of producing, stably and at high yield, a carbonaceous material for non-aqueous electrolyte secondary battery negative electrodes, whose raw material is coffee bean, that has high purity achieved by de-mineralization in which alkali metals such as potassium element and alkaline earth metal such as calcium element are sufficiently removed, and that can guarantee reliability, and an intermediate product for obtaining the same. A raw material composition for producing a carbonaceous material for non-aqueous electrolyte secondary battery negative electrodes comprises a roasted coffee bean-derived organic material having an L value of 18.0 or less. The raw material composition for producing a carbonaceous material for non-aqueous electrolyte secondary battery negative electrodes is formed from a roasted coffee bean-derived organic material having an L value of 19.0 or less.
    Type: Application
    Filed: August 30, 2013
    Publication date: August 6, 2015
    Inventors: Mayu Komatsu, Takashi Wakahoi, Yasuhiro Tada, Naohiro Sonobe, Kazuyuki Hasegawa
  • Publication number: 20150188137
    Abstract: The object of the present invention is to provide a carbonaceous material for an anode of a nonaqueous electrolyte secondary battery which uses a plant-derived organic material as a raw material, has high purity so that alkali metals such as the potassium element and alkali earth metals such as the calcium element are sufficiently removed by de-mineral treatment, and has excellent discharge capacity and efficiency, a novel manufacturing method capable of efficiently mass-producing the carbonaceous material, and a lithium ion secondary battery using the carbonaceous material. The problem described above can be solved by a carbonaceous material for an anode of a nonaqueous electrolyte secondary battery obtained by carbonizing a plant-derived organic material, the atom ratio (H/C) of hydrogen atoms and carbon atoms according to elemental analysis being at most 0.
    Type: Application
    Filed: August 30, 2013
    Publication date: July 2, 2015
    Inventors: Mayu Komatsu, Yasushi Ebihara, Takashi Wakahoi, Yasuhiro Tada, Naohiro Sonobe, Mao Suzuki, Kayoko Okada, Akitoshi Hatamochi, Makoto Imaji, Yasufumi Ikeyama, Shota Kobayashi