Patents by Inventor Naoki Higuchi

Naoki Higuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260015246
    Abstract: Provided is a method for recovering metals, which can produce a lithium hydroxide solution from a metal-containing solution and appropriately process the impurities separated at that time.
    Type: Application
    Filed: July 13, 2023
    Publication date: January 15, 2026
    Applicant: JX METALS CIRCULAR SOLUTIONS CO., LTD.
    Inventors: Kei SHIKADA, Naoki HIGUCHI, Junichi ARAKAWA
  • Publication number: 20260009105
    Abstract: Provided are a method for removing aluminum which can effectively remove aluminum, and a method for recovering metals. A method for removing aluminum includes: a leaching step of bringing a raw material, the raw material having battery powder, the battery powder being obtained from lithium ion battery waste and comprising at least aluminum and nickel and/or cobalt, into contact with an acidic leaching solution to leach the battery powder to obtain a leached solution containing at least aluminum ions and nickel ions and/or cobalt ions; and a neutralization step of using the leached solution as a metal-containing solution, increasing a pH of the metal-containing solution and separating a neutralized residue to obtain a neutralized solution, wherein a molar ratio of fluorine to aluminum (F/Al molar ratio) of the raw material is 1.
    Type: Application
    Filed: July 13, 2023
    Publication date: January 8, 2026
    Applicant: JX METALS CIRCULAR SOLUTIONS CO., LTD.
    Inventors: Naoki HIGUCHI, Kei SHIKADA
  • Publication number: 20260002232
    Abstract: Provided are a method for removing aluminum which can effectively remove aluminum, and a method for recovering metals. A method for removing aluminum includes a leaching step of bringing a raw material obtained from lithium ion battery waste, the raw material having battery powder containing at least aluminum and nickel and/or cobalt, into contact with an acidic leaching solution to leach the battery powder to obtain a leached solution, wherein a molar ratio of fluorine to aluminum (F/Al molar ratio) of the raw material is 1.3 or more, and wherein, in the leaching step, the acidic leaching solution contains calcium and fluorine, aluminum is precipitated with calcium and fluorine, and the resulting precipitate is contained in a leached residue.
    Type: Application
    Filed: July 13, 2023
    Publication date: January 1, 2026
    Applicant: JX METALS CIRCULAR SOLUTIONS CO., LTD.
    Inventors: Naoki HIGUCHI, Kei SHIKADA
  • Publication number: 20250197965
    Abstract: A method for leaching at least one metal in battery powder containing at least copper and one or more of cobalt and nickel, the method including a leaching process repeating multiple times, wherein the leaching process includes: a first leaching step of leaching at least one metal in the battery powder in an acidic leaching solution, terminating the leaching before the copper begins to be dissolved, and removing a leached residue from the resulting leached solution; and a second leaching step of leaching at least one metal in the leached residue of the first leaching step in an acidic leaching solution, and terminating the leaching after the copper begins to be dissolved to obtain a leached solution, wherein the leached solution obtained in the second leaching step of the leaching process is used as an acidic leaching solution in a first leaching step of a leaching process following said leaching process, and wherein a leached residue is removed from a leached solution in a second leaching step of at least on
    Type: Application
    Filed: March 10, 2023
    Publication date: June 19, 2025
    Applicant: JX METALS CIRCULAR SOLUTIONS CO., LTD
    Inventors: Kei SHIKADA, Naoki HIGUCHI, Atsushi FUJIMOTO
  • Publication number: 20250179612
    Abstract: A method for removing aluminum includes: a leaching step of leaching battery powder obtained from lithium ion battery waste, the battery powder containing at least aluminum and at least one of nickel and cobalt, with an acid to obtain a leached solution containing at least aluminum ions and at least one of nickel ions and cobalt ions; and a neutralization step including increasing a pH of the leached solution to remove aluminum ions, wherein, when removing the aluminum ions in the neutralization step, an alkaline pH adjusting agent is added to the leached solution to increase the pH, and when the pH reaches 3.0 to 4.0, iron is added in place of the pH adjusting agent to further increase the pH.
    Type: Application
    Filed: October 20, 2022
    Publication date: June 5, 2025
    Applicant: JX METALS CIRCULAR SOLUTIONS CO., LTD
    Inventor: Naoki HIGUCHI
  • Publication number: 20250043382
    Abstract: A method for bringing battery powder resulting from lithium ion battery waste into contact with an acidic leaching solution 21 inside a leaching vessel 1 to leach metals contained in the battery powder into the acidic leach solution 21, wherein the leaching vessel includes a movable member operably disposed at a position above a liquid surface 22 of the acidic leaching solution 21 stored therein, and the method includes destroying froth Ba generated in the acidic leaching solution 21 by operation of the movable member.
    Type: Application
    Filed: October 5, 2022
    Publication date: February 6, 2025
    Applicant: JX ADVANCED METALS CORPORATION
    Inventor: Naoki HIGUCHI
  • Patent number: 10865462
    Abstract: A method for processing lithium ion battery scrap includes a leaching step of leaching lithium ion battery scrap and subjecting the resulting leached solution to solid-liquid separation to obtain a first separated solution; an iron removal step of adding an oxidizing agent to the first separated solution and adjusting a pH of the first separated solution in a range of from 3.0 to 4.0, then performing solid-liquid separation and removing iron in the first separated solution to obtain a second separated solution; and an aluminum removal step of neutralizing the second separated solution to a pH range of from 4.0 to 6.0, then performing solid-liquid separation and removing aluminum in the second separated solution to obtain a third separated solution.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: December 15, 2020
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Junichi Ito, Junichi Arakawa, Takuya Yokota, Naoki Higuchi
  • Patent number: 10807879
    Abstract: A method for processing lithium ion battery scrap according to this invention includes a leaching step of leaching lithium ion battery scrap to obtain a leached solution; an aluminum removal step of neutralizing the leached solution to a pH range of from 4.0 to 6.0, then performing solid-liquid separation and removing aluminum in the leached solution to obtain a first separated solution; and an iron removal step of adding an oxidizing agent to the first separated solution and adjusting the pH in a range of from 3.0 to 5.0, then performing solid-liquid separation and removing iron in the first separated solution to obtain a second separated solution.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: October 20, 2020
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Junichi Ito, Junichi Arakawa, Takuya Yokota, Naoki Higuchi
  • Publication number: 20190106768
    Abstract: A method for processing lithium ion battery scrap includes a leaching step of leaching lithium ion battery scrap and subjecting the resulting leached solution to solid-liquid separation to obtain a first separated solution; an iron removal step of adding an oxidizing agent to the first separated solution and adjusting a pH of the first separated solution in a range of from 3.0 to 4.0, then performing solid-liquid separation and removing iron in the first separated solution to obtain a second separated solution; and an aluminum removal step of neutralizing the second separated solution to a pH range of from 4.0 to 6.0, then performing solid-liquid separation and removing aluminum in the second separated solution to obtain a third separated solution.
    Type: Application
    Filed: March 15, 2017
    Publication date: April 11, 2019
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Junichi ITO, Junichi ARAKAWA, Takuya YOKOTA, Naoki HIGUCHI
  • Publication number: 20190084839
    Abstract: A method for processing lithium ion battery scrap according to this invention includes a leaching step of leaching lithium ion battery scrap to obtain a leached solution; an aluminum removal step of neutralizing the leached solution to a pH range of from 4.0 to 6.0, then performing solid-liquid separation and removing aluminum in the leached solution to obtain a first separated solution; and an iron removal step of adding an oxidizing agent to the first separated solution and adjusting the pH in a range of from 3.0 to 5.0, then performing solid-liquid separation and removing iron in the first separated solution to obtain a second separated solution.
    Type: Application
    Filed: March 15, 2017
    Publication date: March 21, 2019
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Junichi ITO, Junichi ARAKAWA, Takuya YOKOTA, Naoki HIGUCHI
  • Patent number: 8893865
    Abstract: The impact absorbing structure of the present invention is an impact absorbing structure for absorbing an impact in a case where the impact absorbing structure is subjected to the impact in a predetermined direction. The impact absorbing structure comprises a plurality of impact absorbing members, each of which is a tubular-shaped body whose longitudinal central axis is arranged along the impact direction and capable of absorbing the impact by being compressively collapsed when receiving the impact from the impact direction. At least one of the plurality of impact absorbing members being placed in such a way that a front end of the impact absorbing members is placed at a different position of ends of the other impact absorbing members in the impact direction, and the front end is an end closer to the direction which is forward in the impact direction.
    Type: Grant
    Filed: January 31, 2011
    Date of Patent: November 25, 2014
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Atsumi Tanaka, Hironori Maruyama, Naoki Higuchi
  • Patent number: 8827057
    Abstract: It is desired to make a shock absorbing structure small in size. The shock absorbing structure includes a beam-like structural member having a concave section; and a shock absorbing member, one end of which is arranged in the concave section to abut to the structural member and the other end of which is arranged outside the structural member. Even in a case of a dead stroke when the shock absorbing member is bottomed out, the concave section overlaps with the structural member supporting the structure, so that there is no wasteful space.
    Type: Grant
    Filed: July 15, 2010
    Date of Patent: September 9, 2014
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Atsumi Tanaka, Naoki Higuchi
  • Patent number: 8642893
    Abstract: A copper foil for a printed circuit having a roughened layer on a surface of a copper foil by way of copper-cobalt-nickel alloy plating, a cobalt-nickel alloy plated layer formed on the roughened layer, and a zinc-nickel alloy plated layer formed on the cobalt-nickel alloy plated layer, wherein the total amount of the zinc-nickel alloy plated layer is 150 to 500 pg/dm2, the lower limit of the nickel ratio in the alloy layer is 0.16, the upper limit thereof is 0.40, and the nickel content is 50 pg/dm2 or more.
    Type: Grant
    Filed: September 12, 2008
    Date of Patent: February 4, 2014
    Assignee: JX Nippon Mining & Metals Corporation
    Inventor: Naoki Higuchi
  • Patent number: 8524378
    Abstract: Provided is a copper foil for a printed circuit with an electrodeposited ternary-alloy layer composed of copper, cobalt and nickel formed on a surface of the copper foil, wherein the electrodeposited layer comprises dendritic particles grown on the copper foil surface, and the entire surface of the copper foil is covered with particles having an area as seen from above the copper foil surface of 0.1 to 0.5 ?m2 at a density of 1000 particles/10000 ?m2 or less, particles exceeding 0.5 ?m2 at a density of 100 particles/10000 ?m2 or less, and particles less than 0.1 ?m2 as the remainder. Roughening particles formed dendritically in a roughening treatment based on copper-cobalt-nickel alloy plating are inhibited from shedding from the copper foil surface, and the phenomenon known as powder falling and uneven treatment are thereby inhibited.
    Type: Grant
    Filed: November 13, 2009
    Date of Patent: September 3, 2013
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Hideta Arai, Naoki Higuchi
  • Patent number: 8444744
    Abstract: A method for extracting nickel and lithium includes solvent extraction step of using three or more extraction stages to subject a solution containing lithium and nickel to solvent extraction with 2-Ethylhexyl phosphonic acid mono-2-ethylhexyl ester at a pH of 8.0 to 8.5, whereby the nickel and the lithium are co-extracted into a resultant organic phase.
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: May 21, 2013
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Makoto Narisako, Toshiyuki Yamaoka, Daisuke Kobayashi, Naoki Higuchi
  • Patent number: 8298502
    Abstract: A preparation method of lithium carbonate, in recovering valuable resources of a lithium-ion battery, reducing impurities from lithium carbonate, having a pretreatment process, comprising: a first step cleaning an organic phase containing nickel and lithium prepared by a solvent extraction by use of a sulfuric acid solution containing nickel and enriching lithium in the cleaning solution; a second step extracting a residual nickel only by an organic solvent from a post-cleaning solution in which the lithium is enriched; and a third step controlling pH of the post-extraction solution containing the lithium by ammonia water or lithium hydroxide.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: October 30, 2012
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Toshiyuki Yamaoka, Naoki Higuchi, Makoto Narisako, Daisuke Kobayashi
  • Publication number: 20120187717
    Abstract: The impact absorbing structure of the present invention is an impact absorbing structure for absorbing an impact in a case where the impact absorbing structure is subjected to the impact in a predetermined direction. The impact absorbing structure comprises a plurality of impact absorbing members, each of which is a tubular-shaped body whose longitudinal central axis is arranged along the impact direction and capable of absorbing the impact by being compressively collapsed when receiving the impact from the impact direction. At least one of the plurality of impact absorbing members being placed in such a way that a front end of the impact absorbing members is placed at a different position of ends of the other impact absorbing members in the impact direction, and the front end is an end closer to the direction which is forward in the impact direction.
    Type: Application
    Filed: January 31, 2011
    Publication date: July 26, 2012
    Inventors: Atsumi Tanaka, Hironori Maruyama, Naoki Higuchi
  • Publication number: 20120112004
    Abstract: It is desired to make a shock absorbing structure small in size. The shock absorbing structure includes a beam-like structural member having a concave section; and a shock absorbing member, one end of which is arranged in the concave section to abut to the structural member and the other end of which is arranged outside the structural member. Even in a case of a dead stroke when the shock absorbing member is bottomed out, the concave section overlaps with the structural member supporting the structure, so that there is no wasteful space.
    Type: Application
    Filed: July 15, 2010
    Publication date: May 10, 2012
    Inventors: Atsumi Tanaka, Naoki Higuchi
  • Publication number: 20110262764
    Abstract: Provided is a copper foil for a printed circuit with an electrodeposited ternary-alloy layer composed of copper, cobalt and nickel formed on a surface of the copper foil, wherein the electrodeposited layer comprises dendritic particles grown on the copper foil surface, and the entire surface of the copper foil is covered with particles having an area as seen from above the copper foil surface of 0.1 to 0.5 ?m2 at a density of 1000 particles/10000 ?m2 or less, particles exceeding 0.5 ?m2 at a density of 100 particles/10000 ?m2 or less, and particles less than 0.1 ?m2 as the remainder. Roughening particles formed dendritically in a roughening treatment based on copper-cobalt-nickel alloy plating are inhibited from shedding from the copper foil surface, and the phenomenon known as powder falling and uneven treatment are thereby inhibited.
    Type: Application
    Filed: November 13, 2009
    Publication date: October 27, 2011
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Hideta Arai, Naoki Higuchi
  • Publication number: 20110072936
    Abstract: A method for extracting nickel and lithium includes solvent extraction step of using three or more extraction stages to subject a solution containing lithium and nickel to solvent extraction with 2-Ethylhexyl phosphonic acid mono-2-ethylhexyl ester at a pH of 8.0 to 8.5, whereby the nickel and the lithium are co-extracted into a resultant organic phase.
    Type: Application
    Filed: September 9, 2010
    Publication date: March 31, 2011
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Makoto Narisako, Toshiyuki Yamaoka, Daisuke Kobayashi, Naoki Higuchi