Patents by Inventor Naonori Akae

Naonori Akae has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130084712
    Abstract: A semiconductor manufacturing method includes forming an oxide film on a substrate by performing a first cycle a predetermined number of times, including supplying a first source gas, an oxidizing gas and a reducing gas to the substrate heated to a first temperature in a process container under a sub-atmospheric pressure; forming a seed layer on a surface of the oxide film by supplying a nitriding gas to the substrate in the process container, the substrate being heated to a temperature equal to or higher than the first temperature and equal to or lower than a second temperature; and forming a nitride film on the seed layer formed on the surface of the oxide film by performing a second cycle a predetermined number of times, including supplying a second source gas and the nitriding gas to the substrate heated to the second temperature in the process container.
    Type: Application
    Filed: September 14, 2012
    Publication date: April 4, 2013
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Kazuhiro YUASA, Naonori AKAE, Masato TERASAKI
  • Publication number: 20130072027
    Abstract: Provided is a method of manufacturing a semiconductor device having a structure in which an oxide film and a nitride film are stacked. The method includes forming a stacked film having an oxide film and a nitride film stacked therein on a substrate in a processing container by alternately performing a first cycle and a second cycle a predetermined number of times, the first cycle comprising forming the oxide film by supplying a source gas, a nitriding gas and an oxidizing gas to the substrate in the processing container a predetermined number of times, and the second cycle comprising forming the nitride film by supplying the source gas and the nitriding gas to the substrate in the processing container a predetermined number of times, wherein the forming of the oxide film and the forming of the nitride film are consecutively performed while retaining a temperature of the substrate constant.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 21, 2013
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yosuke OTA, Naonori AKAE, Yoshiro HIROSE, Ryota SASAJIMA
  • Patent number: 8367557
    Abstract: A method of manufacturing a semiconductor device, the method comprising: forming an oxide film on a substrate by alternately repeating: (a) forming an element-containing layer on the substrate by supplying a source gas containing an element into a process vessel accommodating the substrate; and (b) changing the element-containing layer to an oxide layer by supplying an oxygen-containing gas and a hydrogen-containing gas into the process vessel having an inside pressure lower than atmospheric pressure, reacting the oxygen-containing gas with the hydrogen-containing gas to generate oxidizing species containing oxygen, and oxidizing the element-containing layer by the oxidizing species; wherein the hydrogen-containing gas is supplied into the process vessel together with the source gas in step (a).
    Type: Grant
    Filed: October 28, 2009
    Date of Patent: February 5, 2013
    Assignee: Hitachi Kokosai Electric, Inc.
    Inventors: Naonori Akae, Yoshiro Hirose, Yushin Takasawa, Yosuke Ota
  • Publication number: 20130017685
    Abstract: To provide a method of manufacturing a semiconductor device, including: forming a thin film different from a silicon oxide film on a substrate by supplying a processing gas into a processing vessel in which the substrate is housed; removing a deposit including the thin film adhered to an inside of the processing vessel by supplying a fluorine-containing gas into the processing vessel after executing forming the thin film prescribed number of times; and forming a silicon oxide film having a prescribed film thickness on the inside of the processing vessel by alternately supplying a silicon-containing gas, and an oxygen-containing gas and a hydrogen-containing gas into the heated processing vessel in which a pressure is set to be less than an atmospheric pressure after removing the deposit.
    Type: Application
    Filed: February 18, 2011
    Publication date: January 17, 2013
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Naonori Akae, Kotaro Murakami, Yoshiro Hirose, Kenji Kameda
  • Patent number: 8252701
    Abstract: Provided is a method of manufacturing a semiconductor device.
    Type: Grant
    Filed: November 18, 2010
    Date of Patent: August 28, 2012
    Assignee: Hitachi-Kokusai Electric Inc.
    Inventors: Ryota Sasajima, Yoshiro Hirose, Yosuke Ota, Naonori Akae, Kojiro Yokozawa
  • Patent number: 8202809
    Abstract: A semiconductor device manufacturing method includes: forming a layer on a heated substrate by supplying source gas into a process vessel; changing the layer into an oxide layer by supplying gases containing oxygen and hydrogen to the heated substrate in the process vessel under a pressure lower than atmospheric pressure; and forming an oxide film on the heated substrate by alternately repeating the forming of the layer and the changing of the layer while purging an inside of the process vessel therebetween. In the forming of the layer, the source gas is supplied toward the substrate through a nozzle at a side of the substrate, and inert or hydrogen-containing gas is supplied together with the source gas through the nozzle toward the substrate, such that the velocity of the source gas flowing parallel to the substrate is greater than the velocity of the inert gas flowing parallel to the substrate in the purging of the process vessel.
    Type: Grant
    Filed: November 19, 2010
    Date of Patent: June 19, 2012
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Yosuke Ota, Naonori Akae, Yushin Takasawa, Yoshiro Hirose
  • Publication number: 20120064733
    Abstract: Provided is a method of manufacturing a semiconductor device, including: forming a silicon oxide film on a surface of a substrate holder by repeatedly performing forming a silicon-containing layer on the surface of the substrate holder and oxidizing the silicon-containing layer; forming a thin film on a substrate by using a process gas; removing deposits attached onto the substrate holder by using a fluorine-containing gas; and reforming a silicon oxide film on the surface of the substrate holder after removal of the deposits by repeatedly performing forming a silicon-containing layer on the surface of the substrate holder and oxidizing the silicon-containing layer by using an oxygen-containing gas and a hydrogen-containing gas.
    Type: Application
    Filed: September 7, 2011
    Publication date: March 15, 2012
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Ryota SASAJIMA, Yoshiro HIROSE, Naonori AKAE, Osamu KASAHARA
  • Publication number: 20120045905
    Abstract: Provided is a method of manufacturing a semiconductor device. The method includes: loading a substrate into a process vessel; performing a process to form an film on the substrate by alternately repeating: (a) forming a layer containing an element on the substrate by supplying at least two types of source gases into the process vessel, each of the at least two types of source gases containing the element, and (b) changing the layer containing the element by supplying reaction gas into the process vessel, the reaction gas being different from the at least two types of source gases; and unloading the processed substrate from the process vessel.
    Type: Application
    Filed: November 1, 2011
    Publication date: February 23, 2012
    Inventors: Naonori AKAE, Yoshiro Hirose, Yushin Takasawa, Yosuke Ota, Ryota Sasajima
  • Publication number: 20110318937
    Abstract: A method of manufacturing a semiconductor device includes supplying a process gas into a process vessel accommodating a substrate to form a thin film on the substrate and supplying a cleaning gas into the process vessel to clean an inside of the process vessel, after the supplying the process gas to form the thin film is performed a predetermined number of times. When cleaning the inside of the process vessel, a fluorine-containing gas, an oxygen-containing gas and a hydrogen-containing gas are supplied as the cleaning gas into the process vessel heated and kept at a pressure less than an atmospheric pressure to remove a deposit including the thin film adhering to the inside of the process vessel through a thermochemical reaction.
    Type: Application
    Filed: June 8, 2011
    Publication date: December 29, 2011
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Naonori AKAE, Yoshiro HIROSE, Kotaro MURAKAMI
  • Publication number: 20110318940
    Abstract: A method of manufacturing a semiconductor device includes forming a layer containing a predetermined element on a substrate by supplying a source gas containing the predetermined element into a process vessel and exhausting the source gas from the process vessel to cause a chemical vapor deposition (CVD) reaction. A nitrogen-containing gas is supplied into the process vessel and then exhausted, changing the layer containing the predetermined element into a nitride layer. This process is repeated to form a nitride film on the substrate. The process vessel is purged by supplying an inert gas into the process vessel and exhausting the inert gas from the process vessel between forming the layer containing the predetermined element and changing the layer containing the predetermined element into the nitride layer.
    Type: Application
    Filed: June 24, 2011
    Publication date: December 29, 2011
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yosuke OTA, Yoshiro HIROSE, Naonori AKAE, Yushin TAKASAWA
  • Patent number: 8076251
    Abstract: Provided is a method of manufacturing a semiconductor device. The method includes: loading a substrate into a process vessel; performing a process to form an oxide, nitride, or oxynitride film on the substrate by alternately repeating: (a) forming a layer containing an element on the substrate by supplying and exhausting first and second source gases containing the element into and from the process vessel; and (b) changing the layer containing the element into an oxide, nitride, or oxynitride layer by supplying and exhausting reaction gas different from the first and second source gases into and from the process vessel; and unloading the substrate from the process vessel. The first source gas is more reactive than the second source gas, and an amount of the first source gas supplied into the process vessel is set to be less than that of the second source gas supplied into the process vessel.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: December 13, 2011
    Assignee: Hitachi Kokusai Electric, Inc.
    Inventors: Naonori Akae, Yoshiro Hirose, Yushin Takasawa, Yosuke Ota, Ryota Sasajima
  • Publication number: 20110130011
    Abstract: Provided is a method of manufacturing a semiconductor device.
    Type: Application
    Filed: November 18, 2010
    Publication date: June 2, 2011
    Applicant: HITACHI-KOKUSAI ELECTRIC INC.
    Inventors: Ryota SASAJIMA, Yoshiro HIROSE, Yosuke OTA, Naonori AKAE, Kojiro YOKOZAWA
  • Publication number: 20110124204
    Abstract: A semiconductor device manufacturing method includes: forming a layer on a substrate by supplying source gas into a process vessel; changing the layer into an oxide layer by supplying gases containing oxygen and hydrogen into the process vessel heated and kept lower than atmospheric pressure; and forming an oxide film on the substrate by alternately repeating the forming of the layer and the changing of the layer while purging an inside of the process vessel therebetween. In the forming of the layer, the source gas is supplied toward the substrate through a nozzle at a side of the substrate, and inert or hydrogen-containing gas is supplied together with the source gas through the nozzle toward the substrate, such that the velocity of the source gas flowing parallel to the substrate is greater than the velocity of the inert gas flowing parallel to the substrate in the purging of the process vessel.
    Type: Application
    Filed: November 19, 2010
    Publication date: May 26, 2011
    Applicant: Hitachi-Kokusai Electric Inc.
    Inventors: Yosuke Ota, Naonori Akae, Yushin Takasawa, Yoshiro Hirose
  • Publication number: 20110076857
    Abstract: Provided is a method of manufacturing a semiconductor device. The method includes: loading a substrate into a process vessel; performing a process to form an oxide, nitride, or oxynitride film on the substrate by alternately repeating: (a) forming a layer containing a predetermined element on the substrate by supplying and exhausting first and second source gases containing the element into and from the process vessel; and (b) changing the layer containing the element into an oxide, nitride, or oxynitride layer by supplying and exhausting reaction gas different from the first and second source gases into and from the process vessel; and unloading the substrate from the process vessel. The first source gas is more reactive than the second source gas, and an amount of the first source gas supplied into the process vessel is set to be less than that of the second source gas supplied into the process vessel.
    Type: Application
    Filed: September 29, 2010
    Publication date: March 31, 2011
    Applicant: HITACHI-KOKUSAI ELECTRIC INC.
    Inventors: Naonori AKAE, Yoshiro HIROSE, Yushin TAKASAWA, Yosuke OTA, Ryota SASAJIMA
  • Publication number: 20100190348
    Abstract: A first processing gas containing a first element and a second processing gas containing a second element are alternately supplied to a surface of a substrate placed in a processing chamber, to thereby form a first thin film, and a second processing gas and a third processing containing the first element and different from the first processing gas are alternately supplied, to thereby form a second thin film on the first thin film, having the same element component as that of the first thin film.
    Type: Application
    Filed: January 7, 2010
    Publication date: July 29, 2010
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Naonori Akae, Yoshiro Hirose, Tomohide Kato
  • Publication number: 20100136773
    Abstract: A semiconductor device manufacturing method comprises the steps of loading a substrate into a processing chamber, mounting the substrate on a support tool in the processing chamber, processing the substrate mounted on the support tool by supplying process gas into the processing chamber, purging the interior of the processing chamber after the substrate processing step, and unloading the processed substrate from the processing chamber after the step of purging the interior of the processing chamber, wherein in the step of purging the interior of the processing chamber, exhaust is performed toward above the substrate and toward below the substrate in the processing chamber, and the exhaust rate toward above the substrate is set larger than the exhaust rate toward below the substrate.
    Type: Application
    Filed: August 4, 2006
    Publication date: June 3, 2010
    Inventors: Naonori Akae, Masahiro Yonebayashi, Tsukasa Kamakura, Yoshiro Hirose
  • Publication number: 20100105192
    Abstract: A method of manufacturing a semiconductor device includes: forming an oxide film having a predetermined film thickness on a substrate by repeating a process of forming a predetermined element-containing layer on the substrate by supplying source gas containing a predetermined element into a process vessel accommodating the substrate, and a process of changing the predetermined element-containing layer to an oxide layer by supplying oxygen-containing gas and hydrogen-containing gas into the process vessel that is set below atmospheric pressure, wherein the oxygen-containing gas is oxygen gas or ozone gas, the hydrogen-containing gas is hydrogen gas or deuterium gas, and the temperature of the substrate is in a range from 400° C. or more to 700° C. or less in the process of forming the oxide film.
    Type: Application
    Filed: October 28, 2009
    Publication date: April 29, 2010
    Inventors: Naonori Akae, Yoshiro Hirose, Yushin Takasawa, Yosuke Ota
  • Publication number: 20090170345
    Abstract: To form an insulating film with extremely low concentration of impurities such as carbon, hydrogen, nitrogen, chlorine, etc in a film. There are provided the steps of forming a specific element-containing layer on a substrate by supplying source gas containing a specific element into a processing container in which the substrate is accommodated; changing the specific element-containing layer into a nitride layer, by activating and supplying gas containing nitrogen into the processing container; and changing the nitride layer into an oxide layer or an oxynitride layer, by activating and supplying gas containing oxygen into the processing container; with this cycle set as one cycle and performed for at least one or more times.
    Type: Application
    Filed: December 22, 2008
    Publication date: July 2, 2009
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Naonori Akae, Yoshiro Hirose
  • Publication number: 20090114146
    Abstract: To provide a method for manufacturing a semiconductor device and a substrate processing apparatus which contribute to forming high-density nuclei. The method for manufacturing a semiconductor device according to the invention includes the steps of: carrying a wafer 200 having an insulator film on the surface into a reaction tube 203; introducing silicon-based gas into the reaction tube 203 to form silicon grains on the insulator film formed on the surface of the wafer 200; and carrying the processed wafer 200 out from the reaction tube 203. Before the introduction of the silicon-based gas, dopant gas is introduced into the reaction tube 203.
    Type: Application
    Filed: December 28, 2006
    Publication date: May 7, 2009
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yushin Takasawa, Naonori Akae
  • Publication number: 20090117714
    Abstract: Disclosed is a method of producing a semiconductor device, comprising the steps of carrying a substrate with an insulating film formed on its surface into a processing chamber; processing the substrate to form silicon grains on the insulating film formed on the surface of the substrate by introducing at least a silicon-base gas into the processing chamber; and carrying the processed substrate out of the processing chamber, wherein in the processing step, a silicon-base gas and a dopant gas are introduced into the processing chamber with the temperature and the pressure inside the processing chamber being so controlled that, when the silicon-base gas is introduced singly, the silicon-base gas is not thermally decomposed under the controlled condition, in such a manner that the flow rate of the dopant gas could be equal to or more than the flow rate of the silicon-base gas.
    Type: Application
    Filed: May 13, 2008
    Publication date: May 7, 2009
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Naonori Akae, Yushin Takasawa