Patents by Inventor Naoyuki Sanada

Naoyuki Sanada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200043639
    Abstract: Flaky magnetic metal particles of embodiments each have a flat surface and a magnetic metal phase containing iron (Fe), cobalt (Co), and silicon (Si). An amount of Co is from 0.001 at % to 80 at % with respect to the total amount of Fe and Co. An amount of Si is from 0.001 at % to 30 at % with respect to the total amount of the magnetic metal phase. The flaky magnetic metal particles have an average thickness of from 10 nm to 100 ?m. An average value of the ratio of the average length in the flat surface with respect to a thickness in each of the flaky magnetic metal particles is from 5 to 10,000. The flaky magnetic metal particles have the difference in coercivity on the basis of direction within the flat surface.
    Type: Application
    Filed: July 30, 2019
    Publication date: February 6, 2020
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Tomohiro SUETSUNA, Hiroaki KINOUCHI, Takahiro KAWAMOTO, Naoyuki SANADA
  • Patent number: 10490325
    Abstract: An magnetic material is a magnetic material expressed by a composition formula: (R1-xYx)aMbTcAd, which includes a main phase consisting of a ThMn12 type crystal phase. 30 atomic percent or more of the element M in the composition formula is Fe.
    Type: Grant
    Filed: August 22, 2017
    Date of Patent: November 26, 2019
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Masaya Hagiwara, Tomohiro Yamashita, Naoyuki Sanada, Yosuke Horiuchi, Shinya Sakurada
  • Patent number: 10480052
    Abstract: A permanent magnet of the embodiment includes: a composition represented by a composition formula: R(FepMqCurCtCo1-p-q-r-t)z (R is at least one element selected from rare-earth elements, M is at least one element selected from Ti, Zr and Hf, 0.27?p?0.45, 0.01?q?0.05, 0.01?r?0.1, 0.002?t?0.03, and 6?z?9); and a metallic structure including a main phase containing a Th2Zn17 crystal phase, and a sub phase of the element M having an element M concentration of 30 atomic % or more. The sub phase of the element M precipitates in the metallic structure. A ratio of a circumferential length to a precipitated area of the sub phase of the element M is 1 or more and 10 or less.
    Type: Grant
    Filed: September 1, 2016
    Date of Patent: November 19, 2019
    Assignees: KABUSHIKI KAISHA TOSHIBA, TOSHIBA MATERIALS CO., LTD.
    Inventors: Masaya Hagiwara, Shinya Sakurada, Yosuke Horiuchi, Tadahiko Kobayashi, Tsuyoshi Kobayashi, Masaki Endo, Naoyuki Sanada, Masami Okamura, Takao Sawa, Keiichi Fuse, Satoru Habu
  • Publication number: 20190189313
    Abstract: The permanent magnet includes: a main phase expressed by a composition formula: RMZNX and having at least one crystal structure selected from the group consisting of a Th2Ni17 crystal structure, a Th2Zn17 crystal structure, and a TbCu7 crystal structure; and a sub phase having a phosphorus compound phase containing a phosphorus compound excluding a phosphoric acid compound.
    Type: Application
    Filed: February 25, 2019
    Publication date: June 20, 2019
    Inventors: Naoyuki Sanada, Shinya Sakurada
  • Publication number: 20190189315
    Abstract: A magnetic material is expressed by a composition formula 1: (R1-xYx)aMbTcDd. The magnetic material includes: a main phase having a ThMn12 crystal phase, and a sub phase having a phase containing the element D.
    Type: Application
    Filed: February 25, 2019
    Publication date: June 20, 2019
    Inventors: Masaya Hagiwara, Shinya Sakurada, Naoyuki Sanada, Keiko Okamoto
  • Publication number: 20190189314
    Abstract: A magnetic material is expressed by a composition formula: (R1-xZx)aMbTc, and includes a main phase having a ThMn12 crystal structure. In the ThMn12 crystal structure, when an amount of the element Z occupying 2a site is Z2a atomic percent, an amount of the element Z occupying 8i site is Z8i atomic percent, an amount of the element Z occupying 8j site is Z8j atomic percent, and an amount of the element Z occupying 8f site is Z8f atomic percent, Z2a, Z8i, Z8j, and Z8f satisfy (Z8i+Z8j+Z8f)/(Z2a+Z8i+Z8j+Z8f)<0.1.
    Type: Application
    Filed: February 25, 2019
    Publication date: June 20, 2019
    Inventors: Naoyuki Sanada, Masaya Hagiwara, Shinya Sakurada
  • Patent number: 10250085
    Abstract: An magnetic material is a magnetic material expressed by a composition formula 1: (R1-xYx)aMbTc, which includes a main phase consisting of a ThMn12 type crystal phase. 30 atomic percent or more of the element M in the composition formula 1 is Fe.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: April 2, 2019
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Masaya Hagiwara, Tomohiro Yamashita, Naoyuki Sanada, Yosuke Horiuchi, Shinya Sakurada
  • Publication number: 20180062455
    Abstract: An magnetic material is a magnetic material expressed by a composition formula 1: (R1-xYx)aMbTc, which includes a main phase consisting of a ThMn12 type crystal phase. 30 atomic percent or more of the element M in the composition formula 1 is Fe.
    Type: Application
    Filed: February 23, 2017
    Publication date: March 1, 2018
    Inventors: Masaya Hagiwara, Tomohiro Yamashita, Naoyuki Sanada, Yosuke Horiuchi, Shinya Sakurada
  • Publication number: 20180061539
    Abstract: An magnetic material is a magnetic material expressed by a composition formula: (R1-xYx)aMbTcAd, which includes a main phase consisting of a ThMn12 type crystal phase. 30 atomic percent or more of the element M in the composition formula is Fe.
    Type: Application
    Filed: August 22, 2017
    Publication date: March 1, 2018
    Inventors: Masaya Hagiwara, Tomohiro Yamashita, Naoyuki Sanada, Yosuke Horiuchi, Shinya Sakurada
  • Publication number: 20170365382
    Abstract: A high-performance permanent magnet is provided. A permanent magnet expressed by a composition formula: RpFeqMrCutCo100-p-q-r-t-. The magnet comprises a metal structure including a cell phase having a Th2Zn17 crystal phase, and a Cu-rich phase provided to divide the cell phase and having a Cu concentration higher than that of the Th2Zn17 crystal phase. An Fe concentration of the Th2Zn17 crystal phase is not less than 30 atomic % nor more than 45 atomic %. An average length of the Cu-rich phase is not less than 30 nm nor more than 250 nm.
    Type: Application
    Filed: August 30, 2017
    Publication date: December 21, 2017
    Inventors: Yosuke Horiuchi, Shinya Sakurada, Naoyuki Sanada
  • Publication number: 20170365383
    Abstract: A high-performance permanent magnet is provided. A permanent magnet expressed by a composition formula: (R1-xAx)pFeqMrCutCo100-p-r-t. The magnet comprises a metal structure including a plurality of crystal grains which constitutes a main phase having a Th2Zn17 crystal phase, An Fe concentration of each of the crystal grains is 28 atomic % or more. A concentration difference of the element A among the crystal grains is not less than 0.2 atomic % nor more than 3.0 atomic %.
    Type: Application
    Filed: August 25, 2017
    Publication date: December 21, 2017
    Inventors: Yosuke Horiuchi, Shinya Sakurada, Naoyuki Sanada
  • Publication number: 20170271928
    Abstract: In one embodiment, a permanent magnet has a composition expressed by a composition formula: RNx(CrpSiqM1-p-q)z (R is at least one element selected from Y and rare-earth elements, M is at least one element selected from Fe and Co, and x, p, q, and z are atomic ratios satisfying 0.5?x?2.0, 0.005?p?0.2, 0.005?q?0.2, and 4?z?13, respectively). The permanent magnet has a density of 6.5 g/cm3 or more and satisfies the relationship of I(110)/{I(110)+I(303)}?0.05, in which I(303) represents a diffraction peak intensity from a (303) plane of a Th2Zn17 phase obtained through powder X-ray diffraction of the permanent magnet, and I(110) represents a diffraction peak intensity from a (110) plane of an ?-Fe phase obtained through the powder X-ray diffraction.
    Type: Application
    Filed: September 6, 2016
    Publication date: September 21, 2017
    Inventors: Naoyuki Sanada, Shinya Sakurada, Tomohiro Yamashita
  • Patent number: 9714458
    Abstract: The embodiments provide a high-performance permanent magnet. The permanent magnet includes a sintered body having a composition expressed by a composition formula RpFeqMrCutCo100-p-q-r-t, with carbon in a range from 50 mass ppm to 1500 mass ppm. The sintered body also includes a metallic structure. The metallic structure includes a main phase having a Th2Zn17 crystal phase, and a secondary phase having a carbide phase of the M element of the composition formula. A ratio (I2/I1) of a maximum intensity I2 of a diffraction peak at an angle 2? in a range from 37.5 degrees to 38.5 degrees to a maximum intensity I1 of a diffraction peak at the angle 2? in a range from 32.5 degrees to 33.5 degrees is greater than 25 but no greater than 80 in an X-ray diffraction pattern obtained by applying an X-ray diffraction measuring method to the sintered body.
    Type: Grant
    Filed: March 11, 2015
    Date of Patent: July 25, 2017
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yosuke Horiuchi, Shinya Sakurada, Masaya Hagiwara, Tsuyoshi Kobayashi, Tadahiko Kobayashi, Naoyuki Sanada
  • Publication number: 20170169923
    Abstract: A magnet material of an embodiment includes a composition expressed by R1Nx(CrpSiqM1-p-q)z, where R represents at least one element selected from Y, La, Ce, Pr, Nd, and Sm, M represents at least one element selected from Fe and Co, x is 0.5?x?1.5 (atomic ratio), p is 0.005?p?0.2 (atomic ratio), q is 0.005?q?0.2 (atomic ratio), and z is 6.0?z?7.5 (atomic ratio). The magnet material satisfies a condition of I?-Fe/I2-17-3<0.05, where I?-Fe is a maximum intensity of X-ray diffraction peaks from an ?-Fe phase and I2-17-3 is a maximum intensity of X-ray diffraction peaks from an R2M17N3 phase, in an X-ray diffraction profile of the magnet material.
    Type: Application
    Filed: January 24, 2017
    Publication date: June 15, 2017
    Inventors: Naoyuki Sanada, Shinya Sakurada
  • Publication number: 20170148568
    Abstract: A method of manufacturing a permanent magnet comprises a solution heat treatment. The solution heat treatment includes: performing a heat treatment at a temperature TST; placing a cooling member including a first layer and a second layer on the first layer between the heater and the treatment object so that the first layer faces the treatment object; and transferring the treatment object together with the cooling member to the outside of a heating chamber, and cooling the treatment object until a temperature of the treatment object becomes a temperature lower than a temperature TST?200° C. In the step of cooling the treatment object, a cooling rate until the temperature of the treatment object becomes the temperature TST?200° C. is 5° C./s or more.
    Type: Application
    Filed: January 24, 2017
    Publication date: May 25, 2017
    Inventors: Naoyuki Sanada, Shinya Sakurada, Yosuke Horiuchi, Masaya Hagiwara, Masaki Endo, Takahiro Terada, Hideo Chikaoka
  • Publication number: 20170002445
    Abstract: A permanent magnet of the embodiment includes: a composition represented by a composition formula: R(FepMqCurCtCo1-p-q-r-t)z (R is at least one element selected from rare-earth elements, M is at least one element selected from Ti, Zr and Hf, 0.27?p?0.45, 0.01?q?0.05, 0.01?r?0.1, 0.002?t?0.03, and 6?z?9); and a metallic structure including a main phase containing a Th2Zn17 crystal phase, and a sub phase of the element M having an element M concentration of 30 atomic % or more. The sub phase of the element M precipitates in the metallic structure. A ratio of a circumferential length to a precipitated area of the sub phase of the element M is 1 or more and 10 or less.
    Type: Application
    Filed: September 1, 2016
    Publication date: January 5, 2017
    Inventors: Masaya Hagiwara, Shinya Sakurada, Yosuke Horiuchi, Tadahiko Kobayashi, Tsuyoshi Kobayashi, Masaki Endo, Naoyuki Sanada, Masami Okamura, Takao Sawa, Keiichi Fuse, Satoru Habu
  • Patent number: 9393973
    Abstract: A dual-structure storage box is used in a railcar and stores device units. The dual-structure storage box includes a device receiver case and a storage case. The device receiver case is fixed to a floor of the railcar, and the device units are attached to the device receiver case. The storage case is configured separately from the device receiver case, covers the device receiver case from an outer side of the device receiver case, and stores the device units.
    Type: Grant
    Filed: March 26, 2013
    Date of Patent: July 19, 2016
    Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Mitsuhiro Matsumoto, Naoyuki Sanada
  • Publication number: 20160086702
    Abstract: The embodiments provide a high-performance permanent magnet. The permanent magnet includes a sintered body having a composition expressed by a composition formula RpFeqMrCutCo100-p-q-r-t, with carbon in a range from 50 mass ppm to 1500 mass ppm. The sintered body also includes a metallic structure. The metallic structure includes a main phase having a Th2Zn17 crystal phase, and a secondary phase having a carbide phase of the M element of the composition formula. A ratio (I2/I1) of a maximum intensity I2 of a diffraction peak at an angle 2? in a range from 37.5 degrees to 38.5 degrees to a maximum intensity I1 of a diffraction peak at the angle 2? in a range from 32.5 degrees to 33.5 degrees is greater than 25 but no greater than 80 in an X-ray diffraction pattern obtained by applying an X-ray diffraction measuring method to the sintered body.
    Type: Application
    Filed: March 11, 2015
    Publication date: March 24, 2016
    Inventors: Yosuke Horiuchi, Shinya Sakurada, Masaya Hagiwara, Tsuyoshi Kobayashi, Tadahiko Kobayashi, Naoyuki Sanada
  • Publication number: 20150270039
    Abstract: The invention provides a high-performance permanent magnet. The permanent magnet has a composition that is expressed by a composition formula RpFeqMrCutCo100-p-q-r-t, where R is at least one element selected from a rare earth element, M is at least one element selected from the group consisting of Zr, Ti, and Hf, p is a number satisfying 10.8?p?12.5 atomic percent, q is a number satisfying 25?q?40 atomic percent, r is a number satisfying 0.88?r?4.5 atomic percent, and t is a number satisfying 3.5?t?13.5 atomic percent. The permanent magnet also has a metallic structure that includes a main phase having a Th2Zn17 crystal phase, and a Cu-M rich phase having a higher Cu concentration and a higher M concentration than the main phase.
    Type: Application
    Filed: March 3, 2015
    Publication date: September 24, 2015
    Inventors: Yosuke Horiuchi, Shinya Sakurada, Keiko Okamoto, Masaya Hagiwara, Tsuyoshi Kobayashi, Masaki Endo, Tadahiko Kobayashi, Naoyuki Sanada
  • Publication number: 20150270038
    Abstract: A high-performance permanent magnet is provided. A permanent magnet has a composition expressed by a composition formula: RpFeqMrCutCo100-p-q-r-t. The permanent magnet also has a metallic structure including a main phase and a grain boundary phase arranged between crystal grains of the main phase. The crystal grains satisfy a formula: 0.001?|(100/p1max)?(100/p1min)|?1.2, where p1 is a concentration of the R element in each of the crystal grains (atomic percent), p1max is a maximum value of the p1 in all the crystal grains, and p1min is a minimum value of the p1 in all the crystal grains.
    Type: Application
    Filed: March 3, 2015
    Publication date: September 24, 2015
    Inventors: Masaki Endo, Shinya Sakurada, Yosuke Horiuchi, Naoyuki Sanada, Masaya Hagiwara, Tadahiko Kobayashi, Tsuyoshi Kobayashi