Patents by Inventor Neal D. McDaniel

Neal D. McDaniel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240079590
    Abstract: A method of making an anode material. The method begins by mixing a pre-passivated anode graphite with a supplement and a solvent to create a mixture. The solvent is then evaporated from the mixture to create a passivated anode graphite particle.
    Type: Application
    Filed: August 30, 2023
    Publication date: March 7, 2024
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Neal D. McDaniel, Anthony O. Baldridge, Moncy Yang, Jon M. Nelson, Samuel J. Baxter, Jianhua Yao
  • Publication number: 20240034949
    Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that predominantly comprises isobutane. The feed stream is catalytically-activated in two separate reaction zones arranged in series in a manner that minimizes the production of C1-C3 light paraffins and is tolerant to the presence of typical catalyst poisons. The first reaction zone is selective for conversion of the feed stream to predominantly olefins and some aromatics. The second reaction zone is maintained at a lower temperature and a higher pressure and is selective for converting olefins to monocyclic aromatics which facilitates further feed stream olefination. Certain embodiments contact the activation effluent with an alkylation catalyst to provide enhanced yields of upgraded hydrocarbon products that meet specifications for a transportation fuel blend component.
    Type: Application
    Filed: July 20, 2023
    Publication date: February 1, 2024
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Anthony O. Baldridge, Matthew J. Wulfers, Neal D. McDaniel, Robert M. Walston
  • Publication number: 20240034944
    Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that predominantly comprises isobutane. The feed stream is catalytically-activated in two separate reaction zones arranged in series in a manner that minimizes the production of C1-C3 light paraffins and is tolerant to the presence of typical catalyst poisons. The first reaction zone is selective for conversion of the feed stream to predominantly olefins and some aromatics. The second reaction zone is maintained at a lower temperature and a higher pressure and is selective for converting olefins to monocyclic aromatics which facilitates further feed stream olefination. Certain embodiments contact the activation effluent with an alkylation catalyst to provide enhanced yields of upgraded hydrocarbon products that meet specifications for a transportation fuel blend component.
    Type: Application
    Filed: July 20, 2023
    Publication date: February 1, 2024
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Anthony O. Baldridge, Matthew J. Wulfers, Neal D. McDaniel, Robert M. Walston
  • Patent number: 11845719
    Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction.
    Type: Grant
    Filed: May 9, 2023
    Date of Patent: December 19, 2023
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Matthew J. Wulfers, Neal D. McDaniel, Robert M. Walston, Soumen Kundu, Bruce B Randolph
  • Publication number: 20230382826
    Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction.
    Type: Application
    Filed: May 9, 2023
    Publication date: November 30, 2023
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Anthony O. Baldridge, Matthew J. Wulfers, Neal D. McDaniel, Robert M. Walston, Soumen Kundu, Bruce B. Randolph
  • Patent number: 11648519
    Abstract: Systems for the catalytic activation and/or dehydrogenation of a paraffin feed stream that is enriched in C5 alkanes to produce olefins that are then hydrated in the presence of water to produce C5 alcohols. Optionally, paraffin isomers are separated and the n-paraffins isomerized prior to catalytic activation and/or dehydrogenation.
    Type: Grant
    Filed: January 20, 2021
    Date of Patent: May 16, 2023
    Inventors: Jianhua Yao, Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Chengtian Wu, Dhananjay B. Ghonasgi, Maziar Sardashti, Bruce B. Randolph
  • Patent number: 11437641
    Abstract: Redox flow battery efficiency and performance may be improved with a high energy density bipyridinium based ionic room-temperature liquid electrolyte. Current electrolytes require solvent to dissolve the redox-active material and a supporting electrolyte to maintain charge balance. A room temperature redox-active electrolyte having intrinsic charge balancing would not need a solvent to form a liquid and would therefore have a higher density of anions and cations involved with charge storage. As such, creating redox-active bipyridinium core ionic materials that are in a liquid form at room temperature or, more particularly, are liquids across the range at which a redox flow battery would operate permit smaller and less costly flow battery design than conventional flow batteries.
    Type: Grant
    Filed: December 16, 2020
    Date of Patent: September 6, 2022
    Assignee: Phillips 66 Company
    Inventors: James A. Suttil, Sharmila Samaroo, Neal D. McDaniel, Jeffrey H. Drese, Hongjin Tan
  • Patent number: 11406958
    Abstract: The present disclosure relates generally processes and systems for converting a C2-C7 light alkanes feed to liquid transportation fuels or value-added chemicals. The feed is contacted with an aromatization catalyst at a temperature and pressure that selectively converts C4 and larger alkanes to an intermediate product comprising monocyclic aromatics and olefins. Following separation of the aromatics and C5+ hydrocarbons from the intermediate product, unconverted C2-C3 alkanes are thermally-cracked to produce olefins that are subsequently oligomerized to produce a liquid transportation fuel blend stock or value-added chemicals.
    Type: Grant
    Filed: November 11, 2020
    Date of Patent: August 9, 2022
    Assignee: Phillips 66 Company
    Inventors: Jianhua Yao, Neal D. McDaniel, Bruce B. Randolph, Robert M. Walston, Anthony O. Baldridge, James A. Suttil, Soumen Kundu, Hong Xie, Steven E. Lusk
  • Publication number: 20220190374
    Abstract: Redox flow battery efficiency and performance may be improved with a high energy density bipyridinium based ionic room-temperature liquid electrolyte. Current electrolytes require solvent to dissolve the redox-active material and a supporting electrolyte to maintain charge balance. A room temperature redox-active electrolyte having intrinsic charge balancing would not need a solvent to form a liquid and would therefore have a higher density of anions and cations involved with charge storage. As such, creating redox-active bipyridinium core ionic materials that are in a liquid form at room temperature or, more particularly, are liquids across the range at which a redox flow battery would operate permit smaller and less costly flow battery design than conventional flow batteries.
    Type: Application
    Filed: December 16, 2020
    Publication date: June 16, 2022
    Applicant: PHILLIPS 66 COMPANY
    Inventors: James A. Suttil, Sharmila Samaroo, Neal D. McDaniel, Jeffrey H. Drese, Hongjin Tan
  • Patent number: 11335910
    Abstract: Redox flow battery efficiency and performance may be improved with a high energy density bipyridinium based ionic room-temperature liquid electrolyte. Current electrolytes require solvent to dissolve the redox-active material and a supporting electrolyte to maintain charge balance. A room temperature redox-active electrolyte having intrinsic charge balancing would not need a solvent to form a liquid and would therefore have a higher density of anions and cations involved with charge storage. As such, creating redox-active bipyridinium core ionic materials that are in a liquid form at room temperature or, more particularly, are liquids across the range at which a redox flow battery would operate permit smaller and less costly flow battery design than conventional flow batteries.
    Type: Grant
    Filed: December 16, 2020
    Date of Patent: May 17, 2022
    Assignee: Phillips 66 Company
    Inventors: James A. Suttil, Sharmila Samaroo, Neal D. McDaniel, Jeffrey H. Drese, Hongjin Tan
  • Patent number: 11276855
    Abstract: Redox flow battery performance may be improved with a metal containing ionic liquid as a liquid electrolyte. Metal containing ionic liquids are liquids at all temperatures of interest and therefore do not need dilution. As such, voltage separation between the anolyte and catholyte may exceed 0.5 V and therefor rival current state-of-the-art energy storage technologies and with higher voltage separation may attain energy densities above 100 Wh/L.
    Type: Grant
    Filed: June 18, 2020
    Date of Patent: March 15, 2022
    Assignee: Phillips 66 Company
    Inventors: James Anthony Suttil, Sharmila K. Samaroo, Neal D. McDaniel, Jeffrey H. Drese, Alexander Zachariah Wilbee, Hongjin Tan
  • Publication number: 20210222079
    Abstract: Processes for the catalytic activation and/or dehydrogenation of a paraffin feed stream that is enriched in C5 alkanes to produce olefins that are then hydrated in the presence of water to produce C5 alcohols. Optionally, paraffin isomers are separated and the n-paraffins isomerized prior to catalytic activation and/or dehydrogenation.
    Type: Application
    Filed: January 20, 2021
    Publication date: July 22, 2021
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Jianhua Yao, Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Chengtian Wu, Dhananjay B. Ghonasgi, Maziar Sardashti, Bruce B. Randolph
  • Publication number: 20210220788
    Abstract: Systems for the catalytic activation and/or dehydrogenation of a paraffin feed stream that is enriched in C5 alkanes to produce olefins that are then hydrated in the presence of water to produce C5 alcohols. Optionally, paraffin isomers are separated and the n-paraffins isomerized prior to catalytic activation and/or dehydrogenation.
    Type: Application
    Filed: January 20, 2021
    Publication date: July 22, 2021
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Jianhua Yao, Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Chengtian Wu, Dhananjay B. Ghonasgi, Maziar Sardashti, Bruce B. Randolph
  • Patent number: 11066608
    Abstract: The present disclosure relates generally processes and systems for converting a C2-C7 light alkanes feed to liquid transportation fuels or value-added chemicals. The feed is contacted with an aromatization catalyst at a temperature and pressure that selectively converts C4 and larger alkanes to an intermediate product comprising monocyclic aromatics and olefins. Following separation of the aromatics and C5+ hydrocarbons from the intermediate product, unconverted C2-C3 alkanes are thermally-cracked to produce olefins that are subsequently oligomerized to produce a liquid transportation fuel blend stock or value-added chemicals.
    Type: Grant
    Filed: November 11, 2020
    Date of Patent: July 20, 2021
    Assignee: Phillips 66 Company
    Inventors: Jianhua Yao, Neal D. McDaniel, Bruce B. Randolph, Robert M. Walston, Anthony O. Baldridge, James A. Suttil, Soumen Kundu, Hong Xie, Steven E. Lusk
  • Publication number: 20210139795
    Abstract: The present disclosure relates generally processes and systems for converting a C2-C7 light alkanes feed to liquid transportation fuels or value-added chemicals. The feed is contacted with an aromatization catalyst at a temperature and pressure that selectively converts C4 and larger alkanes to an intermediate product comprising monocyclic aromatics and olefins. Following separation of the aromatics and C5+ hydrocarbons from the intermediate product, unconverted C2-C3 alkanes are thermally-cracked to produce olefins that are subsequently oligomerized to produce a liquid transportation fuel blend stock or value-added chemicals.
    Type: Application
    Filed: November 11, 2020
    Publication date: May 13, 2021
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Jianhua Yao, Neal D. McDaniel, Bruce B. Randolph, Robert M. Walston, Anthony O. Baldridge, James A. Suttil, Soumen Kundu, Hong Xie, Steven E. Lusk
  • Publication number: 20210138429
    Abstract: The present disclosure relates generally processes and systems for converting a C2-C7 light alkanes feed to liquid transportation fuels or value-added chemicals. The feed is contacted with an aromatization catalyst at a temperature and pressure that selectively converts C4 and larger alkanes to an intermediate product comprising monocyclic aromatics and olefins. Following separation of the aromatics and C5+ hydrocarbons from the intermediate product, unconverted C2-C3 alkanes are thermally-cracked to produce olefins that are subsequently oligomerized to produce a liquid transportation fuel blend stock or value-added chemicals.
    Type: Application
    Filed: November 11, 2020
    Publication date: May 13, 2021
    Applicant: PHILLIPS 66 COMPANY
    Inventors: Jianhua Yao, Neal D. McDaniel, Bruce B. Randolph, Robert M. Walston, Anthony O. Baldridge, James A. Suttil, Soumen Kundu, Hong Xie, Steven E. Lusk
  • Patent number: 10988696
    Abstract: Systems operable to produce liquid transportation fuels by converting a hydrocarbon feed stream comprising both isopentane and n-pentane. The system comprises a first separator operable to separate a hydrocarbon feed stream into a first fraction that predominantly comprises isopentane and a second fraction that predominantly comprises n-pentane and some C6 paraffins. An isomerization reactor isomerizes the second fraction to convert at least a portion of the n-pentane to isopentane. The resulting isomerization effluent is combined with the hydrocarbon feed stream, allowing the isopentane produced in the isomerization reactor to be separated into the first fraction in the first separator. An activation reactor catalytically activates the first fraction to produce an activation effluent comprising olefins and aromatics. Certain embodiments additionally comprise either an oligomerization reactor or and alkylation reactor operable to further upgrade the activation effluent, thereby enhancing yields.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: April 27, 2021
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Jianhua Yao, Edward C. Weintrob, Matthew J. Wulfers, Bruce B. Randolph, Maziar Sardashti
  • Patent number: 10981847
    Abstract: The present disclosure relates to processes that catalytically convert a hydrocarbon feed stream predominantly comprising both isopentane and n-pentane to yield upgraded hydrocarbon products that are suitable for use either as a blend component of liquid transportation fuels or as an intermediate in the production of other value-added chemicals. The hydrocarbon feed stream is isomerized in a first reaction zone to convert at least a portion of the n-pentane to isopentane, followed by catalytic-activation of the isomerization effluent in a second reaction zone with an activation catalyst to produce an activation effluent. The process increases the conversion of the hydrocarbon feed stream to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Certain embodiments provide for further upgrading of at least a portion of the activation effluent by either oligomerization or alkylation.
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: April 20, 2021
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Edward C. Weintrob, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Robert M. Walston, Steven E. Lusk
  • Patent number: 10982158
    Abstract: The present disclosure relates to systems operable to catalytically convert a hydrocarbon feed stream predominantly comprising both isopentane and n-pentane to yield upgraded hydrocarbon products that are suitable for use either as a blend component of liquid transportation fuels or as an intermediate in the production of other value-added chemicals. The hydrocarbon feed stream is isomerized in a first reaction zone to convert at least a portion of the n-pentane to isopentane, followed by catalytic-activation of the isomerization effluent in a second reaction zone with an activation catalyst to produce an activation effluent. The process increases the conversion of the hydrocarbon feed stream to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Certain embodiments provide for further upgrading of at least a portion of the activation effluent by either oligomerization or alkylation.
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: April 20, 2021
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Edward C. Weintrob, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Robert M. Walston, Steven E. Lusk
  • Patent number: 10975314
    Abstract: Processes for producing liquid transportation fuels by converting a hydrocarbon feed stream comprising both isopentane and n-pentane. The hydrocarbon feed stream is separated into a first fraction that predominantly comprises isopentane and a second fraction that predominantly comprises n-pentane and some C6 paraffins. The first fraction is catalytically activated to an activation effluent comprising olefins and aromatics, while the second fraction is isomerized to convert at least a portion of the n-pentane to isopentane, then combined with the hydrocarbon feed stream to allow the newly-produced isopentane to be separated into the first fraction. At least a portion of the activation effluent is alkylated to enhanced yields of products that are suitable for use as a blend component of liquid transportation fuels.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: April 13, 2021
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Jianhua Yao, Edward C. Weintrob, Matthew J. Wulfers, Bruce B. Randolph, Maziar Sardashti