Abstract: A method for welding at least two aluminum-containing components is provided. Each component has a content of at least 75% by weight of aluminium. The method includes subdividing an output laser beam into multiple partial beams directed onto the components such that multiple laser spots are generated on a surface of the components, and traversing a welding contour on the surface of the components with the multiple laser spots. Laser spot centers of at least three laser spots of the multiple laser spots are arranged in a ring formation. The output laser beam is generated by a multifiber such that each laser spot of the multiple laser spots on the surface of the components has a core portion and a ring portion. The welding contour is at least partially traversed by pivoting a first mirror in a controlled manner by a scanner optical unit.

Abstract: A method for coating a rotating surface region of a workpiece by laser build-up welding includes fusing a powdery coating material prior to impact on the workpiece in a laser beam that is directed at the surface region, capturing a spatially resolved intensity profile of thermal radiation emitted by the workpiece, comparing at least one property of the intensity profile with at least one predefined target value, and modifying at least one parameter of a coating procedure based on a result of the comparison.

Abstract: A method for welding bar-type conductors includes arranging at least two bar-type conductors in partially overlapping fashion, and welding the at least two bar-type conductors to one another by using a processing laser beam. The processing laser beam traverses a welding contour relative to the bar-type conductors. The traversing of the welding contour includes an initial phase, a main phase and an end phase. In the initial phase, in a partial region of a beam cross section of the processing laser beam, an intensity of the processing laser beam, which is spatially averaged over the partial region, is increased over time. In the main phase, the spatially averaged intensity, which is achieved at the end of the initial phase, is kept at least substantially constant over time. In the end phase, the spatially averaged intensity, starting from the intensity at the end of the main phase, is reduced over time.

Abstract: A method for laser welding includes arranging two bar-type conductors next to one another with a partial overlap, and welding the two bar-type conductors to one another using a processing laser beam. A weld bead is formed on a common base surface of the bar-type conductors. During the welding, the processing laser beam is guided so that a welding contour is placed relative to the bar-type conductors. An advancing rate of the processing laser beam along the welding contour is selected such that the weld bead has a non-liquid oxide skin inside which liquid bar-type conductor material accumulates. The non-liquid oxide skin is partially broken open by the processing laser beam only on an upwardly facing end face of the weld bead, and remains undamaged in a surrounding region of the weld bead that extends downward from the upwardly facing end face and around the entire weld bead.

Abstract: Laser beam welding a workpiece includes: generating first and second beam areas on the workpiece by first and second laser beams, respectively. The beam areas are guided in a feed direction relative to the workpiece. Centroids of the beam areas are not coinciding. The first beam area runs ahead of the second beam area. A length of the first beam area, measured transversely to the feed direction, is greater than or equal to that of the second. A surface area of the first beam area is greater than that of the second. A width of the first beam area, measured in the feed direction, is greater than or equal to that of the second. A laser power of the first laser beam is greater than that of the second. The second laser beam is irradiated into a weld pool generated by the first laser beam.

Abstract: A method for monitoring and/or controlling in a closed loop a laser welding process for welding together two workpieces of metallic material includes, during the laser welding process, scanning a melt pool and/or a melt bead using an optical coherence tomography (OCT) measurement beam in at least one line scan, determining an actual geometry of the melt pool and/or the melt bead based on the at least one line scan, and setting at least one welding parameter controlled in the closed loop based on a deviation of the actual geometry from a target geometry of the melt pool and/or the melt bead.

Abstract: A material deposition unit includes a radiation unit designed to emit electromagnetic radiation in a directed manner onto a workpiece along a beam axis, and a powder discharge device that has multiple powder discharge units configured to discharge powder in a directed form onto the workpiece through powder-outlet openings. The material deposition unit further includes a powder division unit having multiple powder channels. A number of powder channels corresponds to a number of powder discharge units. The powder division unit is designed to distribute a central powder stream guided to a feed channel uniformly over the powder channels. Each respective powder channel is connected to a respective powder discharge unit by an exchangeable connecting element. At least one powder discharge unit has an exchangeable powder discharge element, which is elongate, has a first end and a second end, and is arranged at least partially within the corresponding powder discharge unit.

Abstract: A method for laser cutting a workpiece having a thickness of less than 6 mm includes the steps of directing a first laser beam, a second laser beam, and a gas jet at an entrance surface of the workpiece such that the first and second laser beams at least partially overlap one another on the workpiece. The first laser beam has a smaller focus diameter than the second laser beam, a beam parameter product of the first laser beam is at most 5 mm*mrad, and a power proportion of the second laser beam of a total laser power is less than 20%. A cutting kerf with a broken cutting edge is formed on the entrance surface of the workpiece.

Abstract: A method for monitoring an attachment area during laser welding of bent bar-type conductors containing copper, includes the steps of arranging a first bar-type conductor relative to a second bar-type conductor in partially overlapping fashion and welding the first and second bar-type conductors to one another using a processing laser beam, the welding including forming a weld bead interconnecting the bar-type conductors to one another. After the welding, at least one measurement variable is measured on at least one portion of the weld bead, wherein the at least one measurement variable changes with the temperature of the weld bead as a function of the time during a cooling down of the weld bead. A parameter depending on a heat capacity of the weld bead is determined from the at least one measured measurement variable, and the attachment area qualitatively or quantitatively determined from the parameter.

Abstract: A method for processing a workpiece includes the steps of arranging the workpiece in a work space and guiding an OCT measurement beam of an optical coherence tomograph using a processing head so as to scan the workpiece, wherein the pose of the processing head in the work space and also the pose of the OCT measurement beam relative to the processing head are known. Distance measurement values of the optical coherence tomograph are determined during the scanning, which are used to determine at least one of the pose of the workpiece in the workspace, the presence of a workpiece in the workspace, the identity of the workpiece in the workspace, and the presence of a processing feature of the workpiece that was carried out on the workpiece in a previous processing step.

Abstract: The disclosure relates to methods and systems for deep welding a workpiece, a surface of the workpiece being irradiated by a first laser beam and a second laser beam. In a workpiece surface plane (OE) a first beam width B1 of the first laser beam is larger than a second beam width B2 of the second laser beam and in at least the workpiece surface plane (OE) the second laser beam lies inside the first laser beam. The intensity of the first laser beam alone is sufficient to produce a keyhole in the workpiece. The keyhole produced in the workpiece has a width KB in the workpiece surface plane (OE), KB substantially equaling B1, and B2?0.75*KB. The methods and systems provide good seam quality, high penetration depth, and high welding speed.

Abstract: The disclosure relates to methods and systems for joining at least two workpieces, including forming a weld joint by moving a machining beam, e.g., a laser beam, and the at least two workpieces relative to one another along a feed direction, wherein the movement of the machining beam and the two workpieces relative to one another is superimposed with a periodic movement in a movement path, e.g., a two-dimensional movement path, which extends in a transverse direction perpendicularly to the feed direction and, e.g., additionally in the feed direction. The movement path has, between two reversal points in the transverse direction, at least one stop point at which a speed component of the periodic movement in the transverse direction is zero. The invention also relates to computer program products and systems for carrying out the methods.

Abstract: A laser cutting nozzle for a laser machining unit is described, the nozzle including a passage for the laser beam and cutting gas. The passage extends between a nozzle inlet and a nozzle mouth along a passage longitudinal axis. The passage comprises a convergence portion and a divergence portion. In the entire divergence portion, the wall of the passage forms an angle of inclination relative to the passage longitudinal axis of at most 5°. In addition, the length of the divergence portion is less than 5 times the diameter of the constriction.

Abstract: A method for laser welding two coated workpieces includes positioning an upper workpiece and a lower workpiece on top of each other and passing a first laser beam over the upper and lower workpieces from a side of the upper workpiece so as to at least partially evaporate the respective coating of each of the workpieces on their facing sides along a depletion trace. A second laser beam is passed over the workpieces from the side of the upper workpiece so as to melt a material of the two workpieces within the depletion trace, and thereby weld the workpieces to one another. In the first laser passing, the first laser beam melts the material of the upper workpiece, so that a web of non-melted material of the upper workpiece remaining between the melted material of the upper workpiece and the facing side of the upper workpiece.

Abstract: A laser cutting nozzle for a laser machining unit is described, the nozzle including a passage for the laser beam and cutting gas. The passage extends between a nozzle inlet and a nozzle mouth along a passage longitudinal axis. The passage comprises a convergence portion and a divergence portion. In the entire divergence portion, the wall of the passage forms an angle of inclination relative to the passage longitudinal axis of at most 5°. In addition, the length of the divergence portion is less than 5 times the diameter of the constriction.

Abstract: A method for joining busbars includes reshaping a raw laser beam to obtain a reshaped laser beam. The reshaped laser beam comprises a core focus portion and at least one ring focus portion. The core focus portion and the ring focus portion are coaxial with respect to one another. The ring focus portion surrounds the core focus portion. The method further includes directing the reshaped laser beam to a plurality of busbars to weld the plurality of busbars to one another along at least one weld seam.

Abstract: The disclosure relates to methods and systems for deep welding a workpiece, a surface of the workpiece being irradiated by a first laser beam and a second laser beam. In a workpiece surface plane (OE) a first beam width B1 of the first laser beam is larger than a second beam width B2 of the second laser beam and in at least the workpiece surface plane (OE) the second laser beam lies inside the first laser beam. The intensity of the first laser beam alone is sufficient to produce a keyhole in the workpiece. The keyhole produced in the workpiece has a width KB in the workpiece surface plane (OE), KB substantially equaling B1, and B2?0.75*KB. The methods and systems provide good seam quality, high penetration depth, and high welding speed.

Abstract: A method for laser soldering includes selecting a copper-containing material as a filler material, supplying the filler material at a butt joint of two components, and melting the filler material in a main process zone by means of laser radiation in an advancement direction. The filler material in the main process zone is melted by means of laser radiation of a wavelength ?H in the blue or green spectral range with 400 nm??H?600 nm.

Abstract: A method for laser welding a multiplicity of foils onto a carrier includes arranging the foils one on top of the other to provide a foil stack, folding the foil stack to provide a folded region of the foil stack that protrudes up from two side regions of the foil stack, pressing the side regions against the carrier, and pressing together the side regions toward the folded region. The method further includes welding the foils to one another and to the carrier by directing a laser beam onto the folded region and moving the laser beam along the folded region.

Abstract: A method for determining at least one spatter characteristic of spatter particles which emanate from a melting zone of a workpiece during machining of the workpiece using a machining beam, in particular a laser beam, includes recording images of a spatial region through which spatter particles fly during the machining of the workpiece, and determining the at least one spatter characteristic by evaluating the recorded images. The spatter particles are respectively tracked over multiple images recorded one after the other in time and the at least one spatter characteristic is determined by using across-the-images evaluation of the multiple images. A machining machine and a non-transitory computer program product are also provided.