Abstract: A method for determining at least one spatter characteristic of spatter particles which emanate from a melting zone of a workpiece during machining of the workpiece using a machining beam, in particular a laser beam, includes recording images of a spatial region through which spatter particles fly during the machining of the workpiece, and determining the at least one spatter characteristic by evaluating the recorded images. The spatter particles are respectively tracked over multiple images recorded one after the other in time and the at least one spatter characteristic is determined by using across-the-images evaluation of the multiple images. A machining machine and a non-transitory computer program product are also provided.

Abstract: A method is provided for monitoring a laser welding process for welding two workpieces of metallic material, particularly copper or aluminum, preferably bar conductors, by using a laser beam, particularly for monitoring a plurality of identical laser welding processes for welding two identical workpieces with the same laser power and the same welding duration of the laser beam. During the welding, the laser beam is directed onto adjacently disposed end faces of the workpieces to melt a fusion spot at the end faces then solidifying to form a weld bead. During the welding, the solidification duration from turning off the laser beam until solidification of the fusion spot is determined, the determined solidification duration is compared with a setpoint solidification duration predetermined for pore defect-free welding, and if the determined solidification duration falls below the predetermined setpoint solidification duration, the solidified weld bead is classified as defective.

Abstract: A hairpin welding method welds wire ends of at least two copper wires, arranged flush next to one another, to one another by a laser beam. The laser beam is generated with a beam cross section that impinges on the wire ends at an end side and has a round core region and a ring region surrounding the round core region. A ratio of an external diameter of the ring region to a diameter of the core region is between 7:1 and 2:1. A ratio of a laser power in the core region to a laser power in the ring region is between 10:90 and 70:30.

Abstract: A laser machine for machining workpieces has a workpiece support that forms a support main plane and is permeable to air perpendicularly to the support main plane. Supply air is directed to an upper side of the workpiece support. Air that is contaminated due to machining is discharged as exhaust air from the upper side of the workpiece support through the workpiece support to the bottom side of the workpiece support. In order to generate a laminar supply air flow which is perpendicular to the upper side of the workpiece support, the flow cross section of the supply air channel is divided into partial cross sections by partial cross sectional walls.

Abstract: Laser beam welding a workpiece includes: generating first and second beam areas on the workpiece by first and second laser beams, respectively. The beam areas are guided in a feed direction relative to the workpiece. Centroids of the beam areas are not coinciding. The first beam area runs ahead of the second beam area. A length of the first beam area, measured transversely to the feed direction, is greater than or equal to that of the second. A surface area of the first beam area is greater than that of the second. A width of the first beam area, measured in the feed direction, is greater than or equal to that of the second. A laser power of the first laser beam is greater than that of the second. The second laser beam is irradiated into a weld pool generated by the first laser beam.

Abstract: A laser beam directed is moved relative to a workpiece to weld along a weld seam and form a weld pool in the area surrounding the laser beam. The weld pool has a characteristic oscillation frequency fco, and a laser power is modulated with a modulation frequency f and a modulation amplitude ?=1?Pmin/Pmax, where Pmin is minimal and Pmax is maximal laser power during a modulation period. For a normalized characteristic oscillation frequency ?co and a normalized modulation frequency ?, ??2.2*?co, with ?=f·df/?, where ? is the feed rate of the laser beam, and df is diameter of a beam focal spot. Also, ?co=f,cotest·df,cotest/vcotest, where fcotest is a measured characteristic oscillation frequency, df,cotest the diameter of the beam focal spot, and vcotest is the feed rate of laser beam, all during a test measurement without modulation of the laser power.

Abstract: The disclosure relates to methods and systems for joining at least two workpieces, including forming a weld joint by moving a machining beam, e.g., a laser beam, and the at least two workpieces relative to one another along a feed direction, wherein the movement of the machining beam and the two workpieces relative to one another is superimposed with a periodic movement in a movement path, e.g., a two-dimensional movement path, which extends in a transverse direction perpendicularly to the feed direction and, e.g., additionally in the feed direction. The movement path has, between two reversal points in the transverse direction, at least one stop point at which a speed component of the periodic movement in the transverse direction is zero. The invention also relates to computer program products and systems for carrying out the methods.

Abstract: The disclosure relates to methods and systems for deep welding a workpiece, a surface of the workpiece being irradiated by a first laser beam and a second laser beam. In a workpiece surface plane (OE) a first beam width B1 of the first laser beam is larger than a second beam width B2 of the second laser beam and in at least the workpiece surface plane (OE) the second laser beam lies inside the first laser beam. The intensity of the first laser beam alone is sufficient to produce a keyhole in the workpiece. The keyhole produced in the workpiece has a width KB in the workpiece surface plane (OE), KB substantially equaling B1, and B2?0.75*KB. The methods and systems provide good seam quality, high penetration depth, and high welding speed.

Abstract: A laser cutting nozzle for a laser machining unit is described, the nozzle including a passage for the laser beam and cutting gas. The passage extends between a nozzle inlet and a nozzle mouth along a passage longitudinal axis. The passage comprises a convergence portion and a divergence portion. In the entire divergence portion, the wall of the passage forms an angle of inclination relative to the passage longitudinal axis of at most 5°. In addition, the length of the divergence portion is less than 5 times the diameter of the constriction.

Abstract: A laser machine for machining workpieces has a workpiece support that forms a support main plane and is permeable to air perpendicularly to the support main plane. Supply air is directed to an upper side of the workpiece support. Air that is contaminated due to machining is discharged as exhaust air from the upper side of the workpiece support through the workpiece support to the bottom side of the workpiece support. In order to generate a laminar supply air flow which is perpendicular to the upper side of the workpiece support, the flow cross section of the supply air channel is divided into partial cross sections by partial cross sectional walls.

Abstract: A laser beam directed is moved relative to a workpiece to weld along a weld seam and form a weld pool in the area surrounding the laser beam. The weld pool has a characteristic oscillation frequency fco, and a laser power is modulated with a modulation frequency f and a modulation amplitude ?=1?Pmin/Pmax, where Pmin is minimal and Pmax is maximal laser power during a modulation period. For a normalized characteristic oscillation frequency ?co and a normalized modulation frequency ?, ??2.2*?co, with ?=f·df/?, where ? is the feed rate of the laser beam, and df is diameter of a beam focal spot. Also, ?co=f,cotest·df,cotest/vcotest, where fcotest is a measured characteristic oscillation frequency, df,cotest the diameter of the beam focal spot, and vcotest is the feed rate of laser beam, all during a test measurement without modulation of the laser power.

Abstract: Cutting a workpiece with a laser beam includes using the laser beam to melt and/or vaporize at least a portion of the workpiece, and moving at least one of the workpiece and the laser beam relative to one another to form a cutting front on the workpiece, in which the laser beam includes either at least two different radially polarized beam portions offset relative to each along an advancing direction of the laser beam, or multiple laser beam strips extending along the advancing direction of the laser beam. Each laser beam strip has a different linear polarization direction, and the advancing direction corresponds to a direction along which the workpiece is cut by the laser beam.

Abstract: A laser machining nozzle having at least one supply chamber for the laser beam and for a processing gas has a cavity arranged in the region of the orifice of the gas supply chamber, which cavity is open in the direction towards the workpiece to be machined, this opening having a wedge-shaped edge.

Abstract: A system for identifying a laser machining nozzle on insertion of the laser machining nozzle into a laser machining head is provided. On its region insertable into the laser machining head, the laser machining nozzle has a shaping. Means for detecting or sensing the shaping are provided in the receiving region of the laser machining head provided for the laser machining nozzle.

Abstract: A system for identifying a laser machining nozzle on insertion of the laser machining nozzle into a laser machining head is provided. On its region insertable into the laser machining head, the laser machining nozzle has a shaping. Means for detecting or sensing the shaping are provided in the receiving region of the laser machining head provided for the laser machining nozzle.

Abstract: A laser machining nozzle having at least one supply chamber for the laser beam and for a processing gas has a cavity arranged in the region of the orifice of the gas supply chamber, which cavity is open in the direction towards the workpiece to be machined, this opening having a wedge-shaped edge.