Patents by Inventor Nicolas J. Loubet

Nicolas J. Loubet has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10580858
    Abstract: Embodiments are directed to a method of forming a stacked nanosheet and resulting structures having equal thickness work function metal layers. A nanosheet stack is formed on a substrate. The nanosheet stack includes a first sacrificial layer formed on a first nanosheet. A hard mask is formed on the first sacrificial layer and the first sacrificial layer is removed to form a cavity between the hard mask and the first nanosheet. A work function layer is formed to fill the cavity between the hard mask and the first nanosheet.
    Type: Grant
    Filed: August 14, 2018
    Date of Patent: March 3, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael A. Guillorn, Nicolas J. Loubet
  • Publication number: 20200066910
    Abstract: A method for inducing stress in a device channel includes forming a stress adjustment layer on a substrate, the stress adjustment layer including an as deposited stress due to crystal lattice differences with the substrate. A device channel layer is formed on the stress adjustment layer. Cuts are etched through the device channel layer and the stress adjustment layer to release the stress adjustment layer to induce stress in the device channel layer. Source/drain regions are formed adjacent to the device channel layer.
    Type: Application
    Filed: November 1, 2019
    Publication date: February 27, 2020
    Inventors: Kangguo Cheng, Nicolas J. Loubet, Xin Miao, Alexander Reznicek
  • Patent number: 10566445
    Abstract: Embodiments of the invention are directed to method of fabricating a semiconductor device. A non-limiting embodiment of the method includes performing fabrication operations to form a nanosheet field effect transistor (FET) device on a substrate, wherein the fabrication operations include forming gate spacers along a gate region of the nanosheet FET device, wherein each of the gate spacers comprises an upper segment and a lower segment.
    Type: Grant
    Filed: April 3, 2018
    Date of Patent: February 18, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Zhenxing Bi, Kangguo Cheng, Nicolas J. Loubet, Xin Miao, Wenyu Xu, Chen Zhang
  • Patent number: 10566240
    Abstract: A method for co-integrating wimpy and nominal devices includes growing source/drain regions on semiconductor material adjacent to a gate structure to form device structures with a non-electrically active material. Selected device structures are masked with a block mask. Unmasked device structures are selectively annealed to increase electrical activity of the non-electrically active material to adjust a threshold voltage between the selected device structures and the unmasked device structures.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: February 18, 2020
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Nicolas J. Loubet, Xin Miao, Alexander Reznicek
  • Publication number: 20200035823
    Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.
    Type: Application
    Filed: October 3, 2019
    Publication date: January 30, 2020
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Publication number: 20200035824
    Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.
    Type: Application
    Filed: October 3, 2019
    Publication date: January 30, 2020
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Patent number: 10541272
    Abstract: Embodiments of the invention are directed to a method and resulting structures for a steep-switch vertical field effect transistor (SS-VFET). In a non-limiting embodiment of the invention, a semiconductor fin is formed vertically extending from a bottom source or drain region of a substrate. A top source or drain region is formed on a surface of the semiconductor fin and a top metallization layer is formed on the top source or drain region. A bi-stable resistive system is formed on the top metallization layer. The bi-stable resistive system includes an insulator-to-metal transition material or a threshold-switching selector. The SS-VFET provides a subthreshold switching slope of less than 60 millivolts per decade.
    Type: Grant
    Filed: October 11, 2017
    Date of Patent: January 21, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Daniel Chanemougame, Julien Frougier, Nicolas J. Loubet, Ruilong Xie
  • Patent number: 10541335
    Abstract: A method for inducing stress in a device channel includes forming a stress adjustment layer on a substrate, the stress adjustment layer including an as deposited stress due to crystal lattice differences with the substrate. A device channel layer is formed on the stress adjustment layer. Cuts are etched through the device channel layer and the stress adjustment layer to release the stress adjustment layer to induce stress in the device channel layer. Source/drain regions are formed adjacent to the device channel layer.
    Type: Grant
    Filed: June 12, 2018
    Date of Patent: January 21, 2020
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Nicolas J. Loubet, Xin Miao, Alexander Reznicek
  • Publication number: 20190378906
    Abstract: A method of forming a semiconductor device that includes providing a first stack of nanosheets having a first thickness and a second stack of nanosheets having a second thickness; and forming a oxide layer on the first and second stack of nanosheets. The oxide layer fills a space between said nanosheets in the first stack, and is conformally present on the nanosheets in the second stack. The method further includes forming a work function metal layer on the first and second stack of nanosheets. In some embodiments, the work function metal layer is present on only exterior surfaces of the first stack to provide a single gate structure and is conformally present about an entirety of the nanosheets in the second stack to provide a multiple gate structure.
    Type: Application
    Filed: June 12, 2018
    Publication date: December 12, 2019
    Inventors: Nicolas J. Loubet, Siva Kanakasabapathy, Kangguo Cheng, Jingyun Zhang
  • Patent number: 10490667
    Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.
    Type: Grant
    Filed: May 15, 2018
    Date of Patent: November 26, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Publication number: 20190355717
    Abstract: A method of forming stacked vertical field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first spacer layer on the substrate, a first protective liner on the first spacer layer, a first gap layer on the first protective liner, a second protective liner on the first gap layer, a second spacer layer on the second protective liner, a sacrificial layer on the second spacer layer, a third spacer layer on the sacrificial layer, a third protective liner on the third spacer layer, a second gap layer on the third protective liner, a fourth protective liner on the second gap layer, and a fourth spacer layer on the fourth protective liner. The method further includes forming channels through the layer stack, a liner layer on the sidewalls of the channels, and a vertical pillar in the channels.
    Type: Application
    Filed: May 15, 2018
    Publication date: November 21, 2019
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Publication number: 20190355845
    Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.
    Type: Application
    Filed: May 15, 2018
    Publication date: November 21, 2019
    Inventors: Huimei Zhou, Su Chen Fan, Shogo Mochizuki, Peng Xu, Nicolas J. Loubet
  • Publication number: 20190341465
    Abstract: Embodiments of the invention are directed to a nano sheet field effect transistor (FET) device that includes a gate spacer and an inner spacer. The gate spacer includes an upper segment and a lower segment. The inner spacer has a first selectivity to etch compositions used in predetermined fabrication operations for forming the inner spacer. The lower segment has the first selectivity to etch compositions used in predetermined fabrication operations for forming the inner spacer. The upper segment has a second selectivity to etch compositions used in predetermined fabrication operations for forming the inner spacer. The first etch selectivity is greater than the second etch selectivity.
    Type: Application
    Filed: July 18, 2019
    Publication date: November 7, 2019
    Inventors: Zhenxing Bi, Kangguo Cheng, Nicolas J. Loubet, Xin Miao, Wenyu Xu, Chen Zhang
  • Patent number: 10446670
    Abstract: A method of forming a finFET transistor device includes forming a crystalline, compressive strained silicon germanium (cSiGe) layer over a substrate; masking a first region of the cSiGe layer so as to expose a second region of the cSiGe layer; subjecting the exposed second region of the cSiGe layer to an implant process so as to amorphize a bottom portion thereof and transform the cSiGe layer in the second region to a relaxed SiGe (rSiGe) layer; performing an annealing process so as to recrystallize the rSiGe layer; epitaxially growing a tensile strained silicon layer on the rSiGe layer; and patterning fin structures in the tensile strained silicon layer and in the first region of the cSiGe layer.
    Type: Grant
    Filed: November 30, 2015
    Date of Patent: October 15, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, STMICROELECTRONICS, INC.
    Inventors: Bruce B. Doris, Hong He, Junli Wang, Nicolas J. Loubet
  • Publication number: 20190305106
    Abstract: Embodiments of the invention are directed to method of fabricating a semiconductor device. A non-limiting embodiment of the method includes performing fabrication operations to form a nanosheet field effect transistor (FET) device on a substrate, wherein the fabrication operations include forming gate spacers along a gate region of the nanosheet FET device, wherein each of the gate spacers comprises an upper segment and a lower segment.
    Type: Application
    Filed: April 3, 2018
    Publication date: October 3, 2019
    Inventors: Zhenxing Bi, Kangguo Cheng, Nicolas J. Loubet, Xin Miao, Wenyu Xu, Chen Zhang
  • Patent number: 10396185
    Abstract: A method of forming a finFET transistor device includes forming a crystalline, compressive strained silicon germanium (cSiGe) layer over a substrate; masking a first region of the cSiGe layer so as to expose a second region of the cSiGe layer; subjecting the exposed second region of the cSiGe layer to an implant process so as to amorphize a bottom portion thereof and transform the cSiGe layer in the second region to a relaxed SiGe (rSiGe) layer; performing an annealing process so as to recrystallize the rSiGe layer; epitaxially growing a tensile strained silicon layer on the rSiGe layer; and patterning fin structures in the tensile strained silicon layer and in the first region of the cSiGe layer.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: August 27, 2019
    Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION, STMICROELECTRONICS, INC
    Inventors: Bruce B. Doris, Hong He, Nicolas J. Loubet, Junli Wang
  • Publication number: 20190252495
    Abstract: Semiconductor devices and methods of making the same include forming a stack of alternating layers of channel material and sacrificial material. The sacrificial material is etched away to free the layers of channel material. A gate stack is formed around the layers of channel material. At least one layer of channel material is deactivated. Source and drain regions are formed in contact with the at least one layer of active channel material.
    Type: Application
    Filed: April 26, 2019
    Publication date: August 15, 2019
    Inventors: Ruqiang Bao, Michael A. Guillorn, Terence B. Hook, Nicolas J. Loubet, Robert R. Robison, Reinaldo A. Vega, Tenko Yamashita
  • Patent number: 10367062
    Abstract: Nanosheet semiconductor devices and methods of forming the same include forming a first stack having layers of a first material and layers of a second material. A second stack is formed having layers of a third material, layers of the second material, and a liner formed around the layers of the third material. A dummy gate stack is formed over channel regions of the first and second stacks. A passivating insulator layer is deposited around the dummy gate stacks. The dummy gate stacks are etched away. The second material is etched away after etching away the dummy gate stacks. Gate stacks are formed over and around the layers of first and second channel material to form respective first and second semiconductor devices.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: July 30, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael A. Guillorn, Isaac Lauer, Nicolas J. Loubet
  • Publication number: 20190207000
    Abstract: An n-doped field effect transistor (nFET) section of an integrated device logic region is provided. The nFET section includes a semiconductor substrate, a layer at least partially formed of silicon germanium (SiGe) disposed on the semiconductor substrate and fin formations. The fin formations are formed on the layer. Each fin formation includes a first fin portion that is at least partially formed of silicon (Si) and a second fin portion that is at least partially formed of hard mask material. The layer is etched to include free surfaces that facilitate elastic relaxation of SiGe therein and a corresponding application of tension in Si of the first fin portion of each of the fin formations.
    Type: Application
    Filed: March 12, 2019
    Publication date: July 4, 2019
    Inventors: STEPHEN W. BEDELL, NICOLAS J. LOUBET, DEVENDRA K. SADANA
  • Patent number: 10340340
    Abstract: Semiconductor devices and methods of making the same include forming a stack of alternating layers of channel material and sacrificial material. The sacrificial material is etched away to free the layers of channel material. A gate stack is formed around the layers of channel material. At least one layer of channel material is deactivated. Source and drain regions are formed in contact with the at least one layer of active channel material.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: July 2, 2019
    Assignee: International Business Machines Corporation
    Inventors: Ruqiang Bao, Michael A. Guillorn, Terence B. Hook, Nicolas J. Loubet, Robert R. Robison, Reinaldo A. Vega, Tenko Yamashita