Patents by Inventor Nobuhiko Matsumoto

Nobuhiko Matsumoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11235513
    Abstract: Provided is a method for manufacturing a three-dimensional structure, capable of yielding a three dimensional structure that excels in buildability. The method for manufacturing a three-dimensional structure, comprises melting a filament that contains a thermoplastic resin by using a 3D printer, and depositing it onto a base, and comprising bonding the filament at one end of the filament to a surface of the base so as to achieve a bond strength to the base of 15 N or larger, and discharging the filament through a nozzle of the 3D printer onto a surface of the base so as to deposit thereon, while moving at least one of the base or the nozzle.
    Type: Grant
    Filed: January 16, 2017
    Date of Patent: February 1, 2022
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Asami Nakai, Akio Ohtani, Hiroto Ito, Fumiya Hirano, Nobuki Hirooka, Nobuhiko Matsumoto
  • Patent number: 11236446
    Abstract: Provided is a commingled yarn having a dispersing property and having a smaller amount of voids, a method for manufacturing the commingled yarn, and a weave fabric using the commingled yarn. The commingled yarn comprises a continuous thermoplastic resin fiber, a continuous reinforcing fiber, and a surface treatment agent and/or sizing agent, comprises the surface treatment agent and/or sizing agent in a content of 2.0% by weight or more, relative to a total amount of the continuous thermoplastic resin fiber and the continuous reinforcing fiber, and has a dispersibility of the continuous thermoplastic resin fiber and the continuous reinforcing fiber of 70% or larger.
    Type: Grant
    Filed: October 10, 2014
    Date of Patent: February 1, 2022
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Asami Nakai, Akio Ootani, Masataka Kaji, Mitsuro Takagi, Nobuhiko Matsumoto, Jun Mitadera
  • Publication number: 20210347111
    Abstract: Provided is the method for manufacturing a three-dimensional structure with a less amount of internal voids or bubbles, and also to provide a 3D printer filament used for manufacturing such three-dimensional structure. The method for manufacturing a three-dimensional structure, the method comprises melting and depositing a filament using a 3D printer, the filament comprising a commingled yarn that contains a continuous reinforcing fiber (A) and a continuous thermoplastic resin fiber (B), with a dispersity of the continuous reinforcing fiber (A) in the commingled yarn of 60 to 100%.
    Type: Application
    Filed: July 20, 2021
    Publication date: November 11, 2021
    Inventors: Asami NAKAI, Akio OHTANI, Hiroto ITO, Fumiya HIRANO, Nobuki HIROOKA, Nobuhiko MATSUMOTO
  • Publication number: 20210316956
    Abstract: Provided is a wound body of a commingled yarn, the wound body being capable of effectively suppressing fraying and sagging, disorder of a lower layer, or breakage of the commingled yarn during winding or use. Also provided is a method for manufacturing the wound body.
    Type: Application
    Filed: August 30, 2019
    Publication date: October 14, 2021
    Inventors: Asami NAKAI, Masataka KAJI, Mitsuro TAKAGI, Toshihiro MOTOCHIKA, Nobuhiko MATSUMOTO
  • Patent number: 11130859
    Abstract: Provided is a polyester-based resin composition capable of giving a molded article excellent in transparency and gas-barrier property even though the molded article requires stretching treatment, and also provided is a method for producing the composition. The method for producing a polyester-based resin composition includes a step of obtaining a master batch (M) containing a polyester resin (A) having a cyclic acetal structure or an alicyclic hydrocarbon structure, and a polyamide resin (B), and a step of melt-kneading the master batch (M) with a polyester resin (R) in which 70 mol % or more of the dicarboxylic acid unit is derived from an aromatic dicarboxylic acid and 70 mol % or more of the diol unit is derived from an aliphatic diol, thereby giving a polyester-based resin composition, in this order,. The glass transition temperature of the polyester resin (A) is 105° C. or lower, the content of the polyester resin (A) in the polyester-based resin composition is 0.5 to 15.
    Type: Grant
    Filed: November 21, 2016
    Date of Patent: September 28, 2021
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Takanori Miyabe, Nobuhiko Matsumoto, Takafumi Oda, Tomonori Kato
  • Patent number: 11117312
    Abstract: Provided is the method for manufacturing a three-dimensional structure with a less amount of internal voids or bubbles, and also to provide a 3D printer filament used for manufacturing such three-dimensional structure. The method for manufacturing a three-dimensional structure, the method comprises melting and depositing a filament using a 3D printer, the filament comprising a commingled yarn that contains a continuous reinforcing fiber (A) and a continuous thermoplastic resin fiber (B), with a dispersity of the continuous reinforcing fiber (A) in the commingled yarn of 60 to 100%.
    Type: Grant
    Filed: January 16, 2017
    Date of Patent: September 14, 2021
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Asami Nakai, Akio Ohtani, Hiroto Ito, Fumiya Hirano, Nobuki Hirooka, Nobuhiko Matsumoto
  • Patent number: 11053565
    Abstract: A post-heating treatment device performs a post-heating treatment for a welded section of a rail, after an induction heating coil is automatically disposed at a predetermined position based on the welded section. The device includes welded section detecting unit for detecting the position of a welded section on a rail, a first coil and a second coil that form an induction heating coil, first coil moving unit for moving the first coil to a position spaced apart from the rail at a predetermined distance, second coil moving unit for moving the second coil to a position separated from the rail at a predetermined distance, where the second coil is contacted to the first coil, clamping unit for pressing against the contact portion between the first coil and the second coil, and current applying unit for applying a predetermined current to the formed induction heating coil.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: July 6, 2021
    Assignee: DAI-ICHI HIGH FREQUENCY CO., LTD.
    Inventors: Kenji Sugiyama, Nobuhiko Matsumoto, Ryuta Harada, Kenji Saita, Takeshi Yamamoto
  • Publication number: 20210060851
    Abstract: Provided is the method for manufacturing a three-dimensional structure with a less amount of internal voids or bubbles, and also to provide a 3D printer filament used for manufacturing such three-dimensional structure. The method for manufacturing a three-dimensional structure, the method comprises melting and depositing a filament using a 3D printer, the filament comprising a commingled yarn that contains a continuous reinforcing fiber (A) and a continuous thermoplastic resin fiber (B), with a dispersity of the continuous reinforcing fiber (A) in the commingled yarn of 60 to 100%.
    Type: Application
    Filed: January 16, 2017
    Publication date: March 4, 2021
    Inventors: Asami NAKAI, Akio OHTANI, Hiroto ITO, Fumiya HIRANO, Nobuki HIROOKA, Nobuhiko MATSUMOTO
  • Patent number: 10926488
    Abstract: Provided is a composite material capable of keeping a good appearance even after heat processed, a method for manufacturing a composite material and a method for manufacturing a molded article. The composite material of the present invention contains a commingled yarn that contains a continuous reinforcing fiber (A) and a continuous thermoplastic resin fiber (B) as fiber components thereof; and a thermoplastic resin fiber (C) that keeps the commingled yarn in place, a thermoplastic resin that composes the thermoplastic resin fiber (C) having a melting point 15° C. or more higher than the melting point of a thermoplastic resin that composes the continuous thermoplastic resin fiber (B).
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: February 23, 2021
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Akio Ohtani, Asami Nakai, Masataka Kaji, Mitsuro Takagi, Nobuhiko Matsumoto
  • Patent number: 10907769
    Abstract: Provided is a pressure vessel having an outer layer with an improved gas barrier property, a lightweight liner with an excellent gas barrier property, and a novel method for manufacturing a pressure vessel. The pressure vessel contains a liner and an outer layer of the liner, wherein the outer layer is configured by a composite material that contains a continuous fiber and a polyamide resin impregnated into the continuous fiber; the polyamide resin contains a structural unit derived from diamine and a structural unit derived from dicarboxylic acid; and 50 mol % or more of the structural unit derived from diamine is derived from xylylenediamine.
    Type: Grant
    Filed: October 1, 2015
    Date of Patent: February 2, 2021
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Tomonori Kato, Nobuhiko Matsumoto
  • Patent number: 10828807
    Abstract: Provided is method for manufacturing a molded article that has a first portion, and a second portion that rises up from the first portion, the method comprising: placing a second material on a surface of a first material; the first material containing a reinforcing fiber (A) with a length exceeding 30 mm and a thermoplastic resin (B), the reinforcing fiber (A) being dispersed in the first material, and, the thermoplastic resin (B) being not substantially impregnated into the reinforcing fiber (A), and the second material containing a reinforcing fiber (a) with a length of 1 to 30 mm and a thermoplastic resin (b), the reinforcing fiber (a) being dispersed into the second material, and, the thermoplastic resin (b) being not substantially impregnated into the reinforcing fiber (a), and simultaneously forming the first portion and the second portion by one stroke of pressing, with a cohesive strength of the thermoplastic resin (B) and the thermoplastic resin (b) of 2 N/15 mm or larger, where the cohesive strength
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: November 10, 2020
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Akio Ohtani, Asami Nakai, Masataka Kaji, Mitsuro Takagi, Nobuhiko Matsumoto
  • Patent number: 10774188
    Abstract: Provided is a material having large anti-piercing force and small surface roughness. The material contains continuous reinforcing fibers that are juxtaposed unidirectionally, and having a polyamide resin impregnated therein, wherein the continuous reinforcing fiber gives a non-circular cross sectional shape, when viewed perpendicularly to the longitudinal direction thereof, with a flatness ratio, given by long diameter (D2)/short diameter (D1), of 1.5 or larger, and in at least one cross section of the material taken perpendicularly to the direction of the continuous reinforcing fibers being juxtaposed, the percentage of area occupied by the continuous reinforcing fibers, whose long diameter (D2) lying at an angle of less than 20 degrees away from the direction of the continuous reinforcing fibers being juxtaposed, is 30 to 90% by area of the continuous reinforcing fibers.
    Type: Grant
    Filed: April 17, 2017
    Date of Patent: September 15, 2020
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Nobuhiko Matsumoto, Tomonori Kato
  • Publication number: 20200247987
    Abstract: Provided is a polyester-based resin composition capable of giving a molded article excellent in transparency and gas-barrier property even though the molded article requires stretching treatment, and also provided is a method for producing the composition. The method for producing a polyester-based resin composition includes a step of obtaining a master batch (M) containing a polyester resin (A) having a cyclic acetal structure or an alicyclic hydrocarbon structure, and a polyamide resin (B), and a step of melt-kneading the master batch (M) with a polyester resin (R) in which 70 mol % or more of the dicarboxylic acid unit is derived from an aromatic dicarboxylic acid and 70 mol % or more of the diol unit is derived from an aliphatic diol, thereby giving a polyester-based resin composition, in this order,. The glass transition temperature of the polyester resin (A) is 105° C. or lower, the content of the polyester resin (A) in the polyester-based resin composition is 0.5 to 15.
    Type: Application
    Filed: November 21, 2016
    Publication date: August 6, 2020
    Inventors: Takanori MIYABE, Nobuhiko MATSUMOTO, Takafumi ODA, Tomonori KATO
  • Patent number: 10730262
    Abstract: The present invention provides a honeycomb structure formed from a thermoplastic resin composition comprising: aromatic polyamide (A) which includes diamine units containing at least 70 mol % of xylylenediamine units and dicarboxylic acid units containing at least 50 mol % of C4-20 ?,?-linear aliphatic dicarboxylic acid units; and aliphatic polyamide (B) which includes aliphatic groups as repetitive units and in which the total of 10 to 24 carbons form the aliphatic groups. The composition ratio of aromatic polyamide (A):aliphatic polyamide (B) is within a range of 100:25 to 400 by mass standard. Also provided is a sandwich structure obtained by disposing flat plates at the top surface and bottom surface of the honeycomb structure, and a honeycomb substrate obtained by molding the thermoplastic resin composition into a film or a sheet.
    Type: Grant
    Filed: April 13, 2016
    Date of Patent: August 4, 2020
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Nobuhiko Matsumoto, Kazuya Sato
  • Publication number: 20200207030
    Abstract: Provided are: a method for manufacturing a molded article having high compressive strength and excellent appearance by compressing a shaped article obtained using a 3D printer, and a material containing another resin; and a manufacturing device for the same. The method for manufacturing a molded article includes: shaping a filament containing a resin and continuous reinforcing fibers using a 3D printer; and manufacturing a molded article by compressing a second material containing resin against a shaped article formed by the shaping, wherein the shaped article has a void ratio of from 5 to 30%.
    Type: Application
    Filed: June 11, 2018
    Publication date: July 2, 2020
    Inventors: Shogo MISHIMA, Nobuki HIROOKA, Nobuhiko MATSUMOTO
  • Patent number: 10625441
    Abstract: Provided is a method for manufacturing a formed article that excels in shape retainability and appearance, using a sheet that contains a thermoplastic resin fiber and a continuous reinforcing fiber. The method for manufacturing a formed article comprises irradiating laser light onto a sheet having, arranged therein with a certain directionality, yarns that contain a thermoplastic resin fiber and a continuous reinforcing fiber, so as to allow at least a part of the thermoplastic resin fiber to be impregnated into the continuous reinforcing fiber; the laser light being irradiated so as to satisfy at least one of A or B below, over at least 70% or more of the laser irradiation area; A: irradiated in a direction 5 to 85° away from the direction of arrangement of yarns in the in-plane direction of the sheet; and B: irradiated in a direction 30 to 60° away from the direction perpendicular to the sheet plane.
    Type: Grant
    Filed: October 19, 2017
    Date of Patent: April 21, 2020
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Nobuhiko Matsumoto, Tomonori Kato
  • Patent number: 10597500
    Abstract: An object of the invention is achieved by a method for producing a composite material, including the steps of combining a resin precursor and a reinforcing fiber and carrying out a polymerization reaction of the resin precursor. That is, a thermoplastic resin composite material having high strength can be obtained by the production method.
    Type: Grant
    Filed: July 13, 2017
    Date of Patent: March 24, 2020
    Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.
    Inventors: Shigeru Horie, Nobuhiko Matsumoto, Kousuke Ikeuchi, Masao Someya
  • Publication number: 20200061906
    Abstract: Provided is a method for manufacturing a three-dimensional structure, capable of yielding a three dimensional structure that excels in buildability. The method for manufacturing a three-dimensional structure, comprises melting a filament that contains a thermoplastic resin by using a 3D printer, and depositing it onto a base, and comprising bonding the filament at one end of the filament to a surface of the base so as to achieve a bond strength to the base of 15 N or larger, and discharging the filament through a nozzle of the 3D printer onto a surface of the base so as to deposit thereon, while moving at least one of the base or the nozzle.
    Type: Application
    Filed: January 16, 2017
    Publication date: February 27, 2020
    Inventors: Asami NAKAI, Akio OHTANI, Hiroto ITO, Fumiya HIRANO, Nobuki HIROOKA, Nobuhiko MATSUMOTO
  • Publication number: 20200002484
    Abstract: To provide a novel material that maintains suppleness which is the advantage of a material using fibers and has a low thermal shrinkage ratio, and a method for producing the material, a partially welded material using the material, a composite material, and a method for producing a molded product.
    Type: Application
    Filed: March 1, 2018
    Publication date: January 2, 2020
    Inventors: Asami NAKAI, Masataka KAJI, Mitsuro TAKAGI, Nobuhiko MATSUMOTO
  • Publication number: 20190308345
    Abstract: Provided is a method for manufacturing a formed article that excels in shape retainability and appearance, using a sheet that contains a thermoplastic resin fiber and a continuous reinforcing fiber. The method for manufacturing a formed article comprises irradiating laser light onto a sheet having, arranged therein with a certain directionality, yarns that contain a thermoplastic resin fiber and a continuous reinforcing fiber, so as to allow at least a part of the thermoplastic resin fiber to be impregnated into the continuous reinforcing fiber; the laser light being irradiated so as to satisfy at least one of A or B below, over at least 70% or more of the laser irradiation area; A: irradiated in a direction 5 to 85° away from the direction of arrangement of yarns in the in-plane direction of the sheet; and B: irradiated in a direction 30 to 60° away from the direction perpendicular to the sheet plane.
    Type: Application
    Filed: October 19, 2017
    Publication date: October 10, 2019
    Inventors: Nobuhiko MATSUMOTO, Tomonori KATO