Patents by Inventor Nobuhiro Wakabayashi

Nobuhiro Wakabayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090314474
    Abstract: A heat sink for a power module able to realize a further improvement of heat radiating performance and a further improvement of a mounting property is provided. The heat sink 1 for a power module has a laminating body 20, a first side plate 30 and a second side plate 40. The laminating body 20 has plural flow path plates 21 formed in a plate shape in which plural grooves 23 parallel to each other are concavely arranged on a flat joining face 22. Each groove 23 is set to a parallel flow path 50 parallel to a front face side by laminating each flow path plate 21 by each joining face 22. A portion other than each groove 23 of each joining face 22 forms a heat transfer path 70a to each parallel flow path 50 of a laminating direction. A flow-in path 30a and a flow-out path 40a are formed in the first and second side plates 30, 40. The flow-in path 30a and the flow-out path 40a are joined to side faces 26a, 26b of the laminating body 20, and are communicated with each parallel flow path 50.
    Type: Application
    Filed: April 19, 2006
    Publication date: December 24, 2009
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, SHOWA DENKO K.K.
    Inventors: Masahiko Kimbara, Keiji Toh, Hidehito Kubo, Katsufumi Tanaka, Kota Otoshi, Eiji Kono, Nobuhiro Wakabayashi, Shintaro Nakagawa, Yuichi Furukawa, Shinobu Yamauchi
  • Publication number: 20090302458
    Abstract: A heat sink (1) for power module is capable of mounting a power device (101) on at least a surface of the heat sink. The heat sink includes a refrigerant passage (1d) in which cooling medium that dissipates heat generated by the power device (101) flows and a corrugated fin body (1a) arranged in the refrigerant passage (1d). The corrugated fin body (1a) has crests (21b) and troughs (21c) that extend in the flow direction of the cooling medium, and side walls (21a) each of which connects the corresponding one of the crests (21b) with the adjacent one of the troughs (21c). Each adjacent pair of the side walls (21a) and the corresponding one of the crests (21b) or the corresponding one of the troughs (21c) arranged between the adjacent side walls (21a) form a fin (21). Each of the side walls (21a) has a louver (31) that operates to, at least, rotate the cooling medium flowing in the associated fin (21). The heat sink (1) thus has a further improved heat dissipating performance.
    Type: Application
    Filed: June 27, 2006
    Publication date: December 10, 2009
    Inventors: Hidehito Kubo, Masahiko Kimbara, Keiji Toh, Kota Otoshi, Eiji Kono, Katsufumi Tanaka, Nobuhiro Wakabayashi, Shintaro Nakagawa, Yuichi Furukawa, Shinobu Yamauchi
  • Publication number: 20090200065
    Abstract: A heat radiator 1 includes an insulating substrate 3 whose first side serves as a heat-generating-element-mounting side, and a heat sink 5 fixed to a second side of the insulating substrate 3. A metal layer 7 is formed on the second side of the insulating substrate 3 opposite the heat-generating-element-mounting side. A stress relaxation member 4 formed of a high-thermal-conduction material intervenes between the metal layer 7 of the insulating substrate 3 and the heat sink 5 and includes a plate-like body 10 and a plurality of projections 11 formed at intervals on one side of the plate-like body 10. The end faces of the projections 11 of the stress relaxation member 4 are brazed to the metal layer 7, whereas the side of the plate-like body 10 on which the projections 11 are not formed is brazed to the heat sink 5. This heat radiator 1 is low in material cost and exhibits excellent heat radiation performance.
    Type: Application
    Filed: July 5, 2006
    Publication date: August 13, 2009
    Applicants: Kabushiki Kaisha Toyota Jidoshokki, Showa Denko K.K.
    Inventors: Kota Otoshi, Eiji Kono, Keiji Toh, Katsufumi Tanaka, Yuichi Furukawa, Shinobu Yamauchi, Ryoichi Hoshino, Nobuhiro Wakabayashi, Shintaro Nakagawa
  • Publication number: 20090174063
    Abstract: A semiconductor module 10 includes a ceramic substrate having a front surface on which a semiconductor element 12 is mounted and a rear surface on the opposite side of the front surface, a front metal plate 15 joined to the front surface, a rear metal plate 16 joined to the rear surface, and a heat sink 13 joined to the rear metal plate 16. The rear metal plate 16 includes a joint surface 16b that faces the heat sink 13. The joint surface 16b includes a joint area and a non-joint area. The non-joint area includes recesses 18 which extend in the thickness direction of the rear metal plate 16. The joint area of the rear metal plate 16 is in a range from 65% to 85% of the total area of the joint surface 16b on the rear metal plate 16. As a result, excellent heat dissipating performance can be achieved while occurrence of distortion and cracking due to thermal stress is prevented.
    Type: Application
    Filed: December 11, 2006
    Publication date: July 9, 2009
    Inventors: Yuichi Furukawa, Shinobu Yamauchi, Nobuhiro Wakabayashi, Shintaro Nakagawa, Keiji Toh, Eiji Kono, Kota Otoshi, Katsufumi Tanaka
  • Publication number: 20090139704
    Abstract: A heat radiator 1 includes an insulating substrate 3 whose first side serves as a heat-generating-element-mounting side, and a heat sink 5 fixed to a second side of the insulating substrate 3. A metal layer 7 is formed on a side of the insulating substrate 3 opposite the heat-generating-element-mounting side. A stress relaxation member 4 intervenes between the metal layer 7 of the insulating substrate 3 and the heat sink 5. The stress relaxation member 4 is formed of an aluminum plate 10 having a plurality of through holes 9 formed therein, and the through holes 9 serve as stress-absorbing spaces. The stress relaxation member 4 is brazed to the metal layer 7 of the insulating substrate 3 and to the heat sink 5. This heat radiator 1 is low in material cost and exhibits excellent heat radiation performance.
    Type: Application
    Filed: April 6, 2006
    Publication date: June 4, 2009
    Applicants: Kabushiki Kaisha Toyota Jidoshokki, Showa Denko K.K.
    Inventors: Kota Otoshi, Eiji Kono, Hidehito Kubo, Masahiko Kimbara, Yuichi Furukawa, Shinobu Yamauchi, Ryoichi Hoshino, Nobuhiro Wakabayashi, Shintaro Nakagawa
  • Publication number: 20070240867
    Abstract: A liquid-cooling type cooling plate including at least one flat multi-bored tube, a substrate, and a cover plate. The substrate includes, at its upper surface, two header forming dented portions arranged apart from each other and a tube accommodating dented portion for accommodating the tube, the tube accommodating dented portion being formed between the header forming dented portions. An upper surface of the cover plate and/or a lower surface of the substrate is configured to be attached by a member to be cooled. The tube is accommodated in the tube accommodating dented portion and is disposed between the substrate and the cover plate. An opening of each header forming dented portion is closed by the cover plate, whereby two header portions are formed. The substrate, the tube, and the cover plate are integrally jointed.
    Type: Application
    Filed: February 23, 2005
    Publication date: October 18, 2007
    Applicants: HONDA GIKEN KOGYO KABUSHIKI KAISHA, SHOWA DENKO K.K.
    Inventors: Atsushi Amano, Keisuke Urushihara, Shinobu Yamauchi, Nobuhiro Wakabayashi
  • Publication number: 20060157102
    Abstract: A waste heat recover system includes a mechanism for supplying power by use of a thermoelectric conversion unit, and a mechanism for utilizing heat released from the thermoelectric conversion unit. Heat released from the thermoelectric conversion unit is utilized for, for example, heating, defrosting, defogging, temperature keeping of fuel, temperature keeping of an internal combustion engine, and temperature keeping of a fuel cell. The waste heat recovery system is equipped in, for example, cars, incinerators, fuel cells, and industrial machinery.
    Type: Application
    Filed: January 11, 2006
    Publication date: July 20, 2006
    Inventors: Kenichiro Nakajima, Nobuhiro Wakabayashi
  • Publication number: 20030098145
    Abstract: The heat exchanger according to the present invention includes a heat exchanger component in which a fluoride layer 10 is formed at the surface layer portion. It is preferable that the fluoride layer 10 falls within the range of from 2 nm to 10 &mgr;m in thickness. It is preferable that the component is at least one of a fin and a plate. Furthermore, it is preferable that the fluoride layer 10 is formed on a substrate via an intermediate layer 2. It is preferable that the intermediate layer 2 includes an anodized oxide layer 3 and/or a nickel plated layer 4. The heat exchanger is excellent in corrosion resistance against water, vapor and the like The heat exchanger is preferably used, especially, for a fuel cell.
    Type: Application
    Filed: October 25, 2002
    Publication date: May 29, 2003
    Applicant: SHOWA DENKO K.K.
    Inventors: Kiyoshi Tada, Yoshitaka Ohira, Tadashi Usui, Yoshinori Nakata, Shintaro Nakagawa, Nobuhiro Wakabayashi, Tadao Ohashi