Patents by Inventor Nobuyuki Kuroda

Nobuyuki Kuroda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4525552
    Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed, which is carried out in the presence of a catalyst system comprising the combination of at least one organometallic compound with a transition metal compound supported on a solid carrier, said solid carrier being obtained by the reaction of (a) a magnesium halide, (b) a compound represented by the formula: Al(OR).sub.n X.sub.3-n, where R is a hydrocarbon residual group having 1 to 24 carbon atoms, X is a hydrogen atom, and n is 0<n.ltoreq.3, and (c) a compound represented by the formula: Si(OR').sub.m X.sub.4-m, where R' is a hydrocarbon residual group having 1 to 20 carbon atoms, X is a halogen atom, and m is 0.ltoreq.m.ltoreq.4. The resulting polymers are characterized by a large bulk density and a narrow range of molecular weight distribution.
    Type: Grant
    Filed: February 8, 1984
    Date of Patent: June 25, 1985
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura, Mitsuji Miyoshi
  • Patent number: 4518752
    Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed, which is carried out in the presence of an improved catalyst comprising a solid catalyst component and an organometal compound, said solid catalyst component being obtained by the reaction of: (a) a magnesium halide, (b) a compound represented by the formula: Me(OR).sub.n X.sub.z-n where Me is any of the Group I-VIII elements of the Periodic Table, excluding Al, Si, Ti and V, R is a hydrocarbon residual group having 1-24 carbon atoms, X is a halogen atom, z represents the valence of Me and n is 0<n.ltoreq.z, and (c) a compound represented by the formula: Si(OR').sub.m X.sub.4-m where R' is a hydrocarbon residual group having 1-20 carbon atoms, X is a halogen atom, and m is 0.ltoreq.m.ltoreq.4, and (d) a titanium compound and/or a vanadium compound. The resulting polymers are characterized by a large bulk density, a narrow range of molecular weight distribution, and small amounts of hexane extraction.
    Type: Grant
    Filed: November 15, 1983
    Date of Patent: May 21, 1985
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura
  • Patent number: 4507448
    Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed, which is carried out in the presence of a catalyst system comprising the combination of at least one organometallic compound with a component resulting from the reaction of (a) a magnesium halide, (b) a compound represented by the formula, Al(OR).sub.n X.sub.3-n, where R is a hydrocarbon residual group having 1 to 20 carbon atoms, X is a hydrogen atom, and n is 0.ltoreq.n.ltoreq.3, (c) a compound represented by the formula, Si(OR').sub.m X.sub.4-m, where R' is a hydrocarbon residual group having 1 to 20 carbon atoms, X is a halogen atom, and m is 0.ltoreq.m.ltoreq.4, and (d) a titanium compound and/or a vanadium compound. The resulting polymers have a large bulk density and a narrow range of molecular weight distribution.
    Type: Grant
    Filed: May 4, 1982
    Date of Patent: March 26, 1985
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura, Mitsuji Miyoshi
  • Patent number: 4451688
    Abstract: Olefins are polymerized in the presence of a catalyst which comprises the combination of:[I] a solid substance obtained by the reaction of at least the following two components:(i) a magnesium compound represented by the general formula R.sup.1.sub.m (OR.sup.2).sub.n MgX.sub.2-m-n wherein R.sup.1 and R.sup.2 are each a hydrocarbon radical having 1 to 24 carbon atoms, X is a halogen atom, m is 0.ltoreq.m.ltoreq.2 and n is 0.ltoreq.n.ltoreq.2, provided 0.ltoreq.m+n.ltoreq.2, and(ii) a titanium compound and/or a vanadium compound;[II] a silicon compound represented by general formula R.sup.1 mSi(OR.sup.2).sub.n X.sub.4-m-n wherein R.sup.1 and R.sup.2 are each hydrocarbon radical having 1 to 24 carbon atoms, X is a halogen atom, m is 0.ltoreq.m<4 and n is 0<n.ltoreq.4, provided 0 m+n 4;[III] an organometallic compound, where said catalyst comprises a product obtained by pre-reacting said silicon compound (II) and said organometallic compound (III).
    Type: Grant
    Filed: September 1, 1982
    Date of Patent: May 29, 1984
    Assignee: Nippon Oil Company, Limited
    Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura, Mituji Miyoshi
  • Patent number: 4450243
    Abstract: Provided is a carrier for an olefin polymerization catalyst which carrier comprises a substance obtained by adding a liquid organic compound not dissolving a magnesium halide into a liquid medium having dissolved therein a substance which contains the magnesium halide as at least one component, the liquid medium further containing an oxide of Group II-IV metal or metals in the Periodic Table, followed by cooling to a temperature not higher than 0.degree. C. and subsequent heat treatment at a temperature in the range of 40.degree. to 200.degree. C.
    Type: Grant
    Filed: February 2, 1983
    Date of Patent: May 22, 1984
    Assignee: Nippon Oil Company, Limited
    Inventors: Kazuo Matsuura, Nobuyuki Kuroda, Takeichi Shiraishi, Yutaka Shikatani, Mituji Miyoshi
  • Patent number: 4414369
    Abstract: Polyolefins having a wide distribution of molecular weights are prepared in a plural stage process, by initially polymerizing the olefins in the presence of a solvent, hydrogen and a highly active Ziegler type catalyst under pressure, and beneath a gas phase containing an inert gas, to form in the first stage a polymer having a relatively high molecular weight. The polymerization reaction mixture from the first stage is continuously flowed to a second stage reactor. The second stage reactor is maintained at a relatively lower pressure, such that the flow is driven by the higher pressure in the first stage. The second stage is agitated and the polymerization reaction mixture is maintained beneath an atmosphere containing olefins and hydrogen gas. Polymers of relatively low molecular weight are formed in the second stage. The product continuously removed from the second stage contains a polymer having a wide distribution of molecular weight.
    Type: Grant
    Filed: April 7, 1980
    Date of Patent: November 8, 1983
    Assignee: Nippon Oil Company, Limited
    Inventors: Nobuyuki Kuroda, Tatsuo Horie, Kazuo Matsuura, Kunimichi Kubo, Mituji Miyoshi
  • Patent number: 4410670
    Abstract: This invention provides a process for preparing polyolefins using a new catalyst. According to this invention, .alpha.-olefins can be polymerized or copolymerized to have good stereoregularity and at a high activity by the use of such new catalyst. The new catalyst used in this invention consists of [A] a solid component obtained by contacting (1) a magnesium oxide, (2) an aluminum trihalide, (3) a hydroxy compound represented by the general formula ROH wherein R is an organic radical having 1 to 20 carbon atoms and (4) a titanium halide and/or an addition product of a titanium halide and an aromatic carboxylic acid ester, and [B] an organometallic compound and/or an addition product of an organometallic compound and an aromatic carboxylic acid ester; or it consists of the solid component of the above [A], the organometallic compound and/or the addition product of an organometallic compound and an aromatic carboxylic acid ester of the above [B], and [C] an aromatic carboxylic acid ester.
    Type: Grant
    Filed: June 6, 1979
    Date of Patent: October 18, 1983
    Assignee: Nippon Oil Company, Limited
    Inventors: Yoshio Tajima, Kazuo Matsuura, Nobuyuki Kuroda, Mituji Miyoshi
  • Patent number: 4396534
    Abstract: In an olefin polymerizing catalyst comprising a solid catalyst component and an organometallic compound, there is used, as the solid catalyst component, a substance obtained by contacting and reacting the following compounds with one another:(1) a silicon oxide and/or an aluminum oxide,(2) a magnesium halide,(3) a compound represented by the general formula Me(OR).sub.n X.sub.z--n wherein Me is an element belonging to Groups I through IV in the Periodic Table, z is the valence of the element Me, n is 0<n.ltoreq.z, X is a halogen atom and R is a hydrocarbon radical having 1 to 20 carbon atoms,(4) a titanium compound and/or a vanadium compound, and(5) a compound represented by the general formula R".sub.n Si(OR').sub.m X.sub.4-m-n wherein R' and R" are each a hydrocarbon radical having 1 to 24 carbon atoms, X is a halogen atom, n is 0.ltoreq.n<4 and m is 0<m.ltoreq.4, with the limitation that 0<m+n.ltoreq.4, and/or a polysiloxane.
    Type: Grant
    Filed: March 22, 1982
    Date of Patent: August 2, 1983
    Assignee: Nippon Oil Company, Limited
    Inventors: Kazuo Matsuura, Takeichi Shiraishi, Etsuo Kawamata, Mitsuo Okamoto, Nobuyuki Kuroda, Mituji Miyoshi
  • Patent number: 4384088
    Abstract: According to this invention, there is provided a process for preparing polyolefins wherein olefins are polymerized or copolymerized using as catalyst a solid component and an organometallic compound, characterized in that said solid component is a substance obtained by the copulverization of:(1) a reaction product resulting from a heat reaction of magnesium oxide and aluminum trichloride,(2) a titanium compound and/or a vanadium compound, and(3) if desired, an organic halide.
    Type: Grant
    Filed: June 7, 1978
    Date of Patent: May 17, 1983
    Assignee: Nippon Oil Company, Limited
    Inventors: Mitsuo Matsuno, Etsuo Kawamata, Nobuyuki Kuroda, Kazuo Matsuura, Mitsuji Miyoshi
  • Patent number: 4371679
    Abstract: This invention provides a process for preparing polyolefins by polymerizing or copolymerizing olefins using as the catalyst a titanium compound-containing solid component and an organometal compound, said solid component comprising a substance obtained by copulverizing (1) magnesium halide and/or manganese halide, (2) an organic halide compound, (3) a chain or cyclic silicone compound with a recurring structural unit represented by the general formula ##STR1## wherein R' and R" respectively represent a hydrogen, alkyl, aryl, alkoxy or hydroxyl group and (4) tetravalent and/or trivalent titanium compound(s).
    Type: Grant
    Filed: January 28, 1981
    Date of Patent: February 1, 1983
    Assignee: Nippon Oil Company, Ltd.
    Inventors: Nobuyuki Kuroda, Akira Sano, Toru Nakamura, Kazuo Matsuura, Mituji Miyoshi
  • Patent number: 4324876
    Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed. The process is carried out in the presence of a catalyst system comprising the combination of an organometallic compound with a component resulting from the mutual contact of (i) an inorganic magnesium compound of a spherical shape having an average particle size of from 1 to 100 microns; (ii) a compound represented by the formula AlX.sub.3.OR'R" (where X represents a halogen atom, and R' and R" represent a hydrocarbon residual group having 1 to 20 carbon atoms; and (iii) a titanium compound represented by the formula Ti(OR).sub.4 (where R represents a hydrocarbon residual group having 1 to 20 carbon atoms). The resulting polymers are provided with a spherical particle shape.
    Type: Grant
    Filed: November 24, 1980
    Date of Patent: April 13, 1982
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Kazuo Matsuura, Takeichi Shiraishi, Etsuo Kawamata, Nobuyuki Kuroda, Mitsuji Miyoshi
  • Patent number: 4315999
    Abstract: An olefin is polymerized using a catalyst obtained by contacting (1) at least one of silicon or aluminum dioxide, (2) a compound of the formula ROH wherein R is a hydrocarbon radical having 1 to 20 carbon atoms, and (3) a substance obtained by supporting a titanium or a vanadium compound on a magnesium or manganese halide.
    Type: Grant
    Filed: September 23, 1980
    Date of Patent: February 16, 1982
    Assignee: Nippon Oil Company, Limited
    Inventors: Kazuo Matsuura, Takeichi Shiraishi, Etsuo Kawamata, Nobuyuki Kuroda, Mituji Miyoshi
  • Patent number: 4288579
    Abstract: According to this invention there is provided a process for polymerizing or copolymerizing olefins using a catalyst consisting of:[A]a solid component obtained by contacting(1) a reaction product resulting from heat reaction of a magnesium oxide and an aluminum trihalide with(2) a titanium halide and/or an addition product of a titanium halide and an aromatic carboxylic acid ester, and[B]an organometallic compound and/or an addition product of an organometallic compound and an aromatic carboxylic acid ester,or alternatively, using a catalyst consisting of acid components [A] and [B] plus [C] an aromatic carboxylic acid ester.
    Type: Grant
    Filed: December 12, 1979
    Date of Patent: September 8, 1981
    Assignee: Nippon Oil Company, Limited
    Inventors: Mitsuji Miyoshi, Yoshio Tajima, Kazuo Matsuura, Nobuyuki Kuroda, Mitsuo Matsuno
  • Patent number: 4252929
    Abstract: According to the present invention, there is provided a process for preparing polyolefins comprising polymerizing or copolymerizing olefins using as catalyst a titanium-containing solid and an organometallic compound of a metal of Groups I to IV of the Periodic Table, said titanium-containing solid consisting of a reaction product obtained by copulverizing (1) a magnesium halide and/or a manganese halide, (2) an organohalide and (3) a tetravalent and/or a trivalent titanium compound(s).
    Type: Grant
    Filed: November 27, 1979
    Date of Patent: February 24, 1981
    Assignee: Nippon Oil Company, Ltd.
    Inventors: Nobuyuki Kuroda, Takeichi Shiraishi, Akio Itoh, Kazuo Matsuura, Mituji Miyoshi
  • Patent number: 4209602
    Abstract: The present invention discloses improved catalysts for polymerizing or copolymerizing olefins and a process for the production of polyolefins comprising a polymerization or copolymerization of olefins by the use of said catalysts. According to the invention there is provided a process for the production of polyolefins by polymerizing or copolymerizing olefins using as the catalyst a solid component containing a titanium compound and/or a vanadium compound and an organometallic compound, said solid component comprising a substance obtained by co-pulverizing (1) a metal halide selected from the group consisting of magnesium halides and manganese halides, (2) a compound represented by the general formula Mg(OR).sub.n X.sub.2-n in which n is a number of the range 0<n.ltoreq.2, X represents a halogen atom and R is a hydrocarbon radical containing from 1 to 20 carbon atoms and may be alike or different and (3) a titanium compound and/or a vanadium compound.
    Type: Grant
    Filed: March 16, 1978
    Date of Patent: June 24, 1980
    Assignee: Nippon Oil Company, Limited
    Inventors: Nobuyuki Kuroda, Takeichi Shiraishi, Akio Itoh, Kazuo Matsuura, Mituji Miyoshi
  • Patent number: 4209601
    Abstract: The present invention discloses improved catalysts for polymerizing or copolymerizing olefins and a process for the production of polyolefins comprising a polymerization or copolymerization of olefins by the use of said catalysts. According to the invention there is provided a process for the production of polyolefins by polymerizing or copolymerizing olefins using as the catalyst a solid component containing a titanium compound and/or a vanadium compound and an organometallic compound, said solid component comprising a substance obtained by co-pulverizing (1) a metal halide selected from the group consisting of magnesium halides and manganese halides, (2) a compound represented by the general formula B(OR).sub.n X.sub.3-n X3 in which n is a number of the range 0<n.ltoreq.3, X represents a halogen atom and R is a hydrocarbon radical containing from 1 to 20 carbon atoms and may be alike or different and (3) a titanium compound and/or a vanadium compound.
    Type: Grant
    Filed: March 16, 1978
    Date of Patent: June 24, 1980
    Assignee: Nippon Oil Company, Limited
    Inventors: Nobuyuki Kuroda, Takeichi Shiraishi, Akio Itoh, Kazuo Matsuura, Mituji Miyoshi
  • Patent number: 4202953
    Abstract: A process for the production of polyolefins using an improved catalyst which exhibits enhanced activity in the polymerization or copolymerization of olefins such that the yields of the polymers or copolymers are increased with a minimum catalyst residue remaining. The catalyst is produced by reacting a magnesium dihalide anhydride with an aluminum alkoxy compound to produce a carrier on which a titanium compound and/or a vanadium compound is applied. The molar ratio of magnesium dihalide to aluminum compound ranges between 1:0.001 to 1:20, and most effectively is in the range of 1:0.05 to 1:5.
    Type: Grant
    Filed: January 25, 1979
    Date of Patent: May 13, 1980
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Kazuo Matsuura, Nobuyuki Kuroda, Takeichi Shiraishi, Mitsuji Miyoshi
  • Patent number: 4154915
    Abstract: An improved catalyst system is disclosed for use in the polymerization or copolymerization of olefins. The catalyst comprises a transition metal compound, an organometal compound and a composite carrier. This carrier is constituted by a SO.sub.3 treated alumina and a magnesium and/or a calcium compound. The polymerization or copolymerization of olefins such as ethylene, propylene and 1-butene is effected under conditions similar to those for reactions by means of Ziegler catalysts, but the resulting polyolefins have a wider molecular weight distribution, viz, a larger flow parameter as required for extrusion or blow molding.
    Type: Grant
    Filed: May 8, 1975
    Date of Patent: May 15, 1979
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Kazuo Matsuura, Masaomi Matsuzaki, Toru Nakamura, Nobuyuki Kuroda, Mitsuji Miyoshi
  • Patent number: 4093789
    Abstract: According to the present invention, there is provided a process for preparing polyolefins by polymerizing or copolymerizing olefins in the presence of a catalyst consisting of a solid component and an organometallic compound component, characterized in that said solid component is obtained by copulverizing(1) a magnesium halide and/or a manganese halide,(2) an aromatic hydrocarbon,(3) a tetravalent titanium compound, and(4) a trivalent titanium compoundAnd in that said organometallic compound component is a mixture of(5) a trialkylaluminum and(6) a compound represented by the general formula AlR.sub.n X.sub.3-n wherein R is alkyl having 1 to 10 carbon atoms and may be the same or different, X is halogen and O<n<3.
    Type: Grant
    Filed: July 15, 1976
    Date of Patent: June 6, 1978
    Assignee: Nippon Oil Company, Limited
    Inventors: Nobuyuki Kuroda, Toru Nakamura, Takeichi Shiraishi, Kazuo Matsuura, Mituji Miyoshi
  • Patent number: 4088812
    Abstract: This invention discloses an improved catalyst for the polymerization or copolymerization of olefins, and a process for preparing polyolefins which comprises polymerizing or copolymerizing olefins using the said catalyst. According to the invention there is provided a process for preparing polyolefins by polymerizing or copolymerizing olefins using as a catalyst at least one compound selected from the group consisting of a titanium compound and a vanadium compound supported on a solid carrier, and an organometallic compound, said solid carrier comprising a product obtained by treatment with SO.sub.3 of at least one member selected from the group consisting of an oxide of Group II-IV metals of the Periodic Table and a double oxide of the said oxide and other oxide, which other oxide may be another oxide of Group II-IV metals of the Periodic Table or may be an oxide of other Group metals of the same Table.
    Type: Grant
    Filed: December 20, 1976
    Date of Patent: May 9, 1978
    Assignee: Nippon Oil Company, Limited
    Inventors: Kazuo Matuura, Masaomi Matsuzaki, Humiaki Oshimi, Nobuyuki Kuroda, Mituji Miyoshi