Patents by Inventor Norio Kashiwa

Norio Kashiwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20030023002
    Abstract: The present invention is intended to provide a branched polyolefin having various excellent properties, a process for preparing the branched polyolefin and a thermoplastic resin composition containing the branched polyolefin. This branched polyolefin comprises an olefin chain (A) and olefin chain(s) (B) which have recurring units obtained from at least one olefin as main constituent units. In the branched polyolefin, the olefin chain (B) is linked to a position other than both ends of the olefin chain (A), and at least one olefin chain (B) per one olefin chain (A)is present. The process for preparing a branched polyolefin comprises allowing a functional group-containing polyolefin (C) having one or more carboxyl groups and/or acid anhydride groups at positions other than both ends to react with a terminal modified polyolefin (D) having a group capable of reacting with a carboxyl group or an acid anhydride group at only the position of chain end.
    Type: Application
    Filed: May 10, 2002
    Publication date: January 30, 2003
    Inventors: Shinichi Kojoh, Tomoaki Matsugi, Norio Kashiwa
  • Publication number: 20020169072
    Abstract: A novel olefin polymerization catalyst is provided which comprises (A) a transition metal compound or lanthanoid compound containing two or more atoms selected from the group consisting of boron, nitrogen, oxygen, phosphorus, sulfur, and selenium; and (B) a Lewis acid. A process for producing an olefin polymer is also provided. The catalyst has a high olefin polymerization activity without a combined use of an expensive organoaluminum oxy-compound or organoboron compound, and can maintain the high activity for a long polymerization time.
    Type: Application
    Filed: February 21, 2002
    Publication date: November 14, 2002
    Inventors: Yasushi Nakayama, Hideyuki Kaneko, Hideki Bandoh, Yoshiho Sonobe, Junji Saito, Shinichi Kojoh, Makoto Mitani, Yasuhiko Suzuki, Shigekazu Matsui, Norio Kashiwa, Terunori Fujita
  • Publication number: 20020107343
    Abstract: The present invention provides ethylene polymers capable of preparing various molded articles such as films, sheets or the like, and having excellent moldability, particularly excellent high-speed moldability.
    Type: Application
    Filed: February 6, 2002
    Publication date: August 8, 2002
    Applicant: MITSUI CHEMICALS, INC.
    Inventors: Norio Kashiwa, Shingo Matsuo, Shinichi Kojoh, Mamoru Takahashi
  • Patent number: 6121393
    Abstract: A process for polymerizing an alpha-olefin using either a catalyst formed by contacting a highly active solid titanium catalyst component, an organo-metallic compound of a metal of Group 1 to 3 of the periodic table, an organic halogen compound or a transition metal compound, and an organosilicon compound or a sterically hindered amine in an inert medium in the absence of an alpha olefin, or a catalyst prepared by preliminarily polymerizing an alpha olefin in the presence of a catalyst comprising the above four catalyst components, provided that the last one is an optional component. This process achieves the industrially advantage that the catalysts are highly active, and give a polymer having excellent stereoregularity.
    Type: Grant
    Filed: April 7, 1995
    Date of Patent: September 19, 2000
    Assignee: Mitsui Chemicals
    Inventors: Mamoru Kioka, Norio Kashiwa, Tomohiko Kimura, Mitsuo Tomura, Toshiki Sotoyama
  • Patent number: 6063726
    Abstract: The invention relates to a polymerization catalyst for alpha-olefins and a process for polymerizing alpha-olefins. The catalyst comprises a component having a transition metal compound supported on a carrier and an aluminoxane. The carrier may be pre-treated with an organometallic compound, a halogen-containing silicon compound or an aluminoxane. Alternatively, the above two catalyst components are subjected to preliminary polymerization of olefins. The catalyst of this invention enables the production of a spherical polymer having a good particle size distribution, an excellent bulk density and a narrow molecular weight distribution in a slurry polymerization method or a vapor-phase polymerization method, particulary the vapor-phase polymerization method. When applied to the copolymerization of at least two olefins, the catalyst has excellent polymerization activity such that an olefin copolymer having a narrow molecular weight distribution and a narrrow composition distribution is obtained.
    Type: Grant
    Filed: May 22, 1997
    Date of Patent: May 16, 2000
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Mamoru Kioka, Akinori Toyota, Norio Kashiwa, Toshiyuki Tsutsui
  • Patent number: 6013743
    Abstract: A process for producing an alpha-olefin polymer, which comprises polymerizing an alpha-olefin in the presence of a catalyst formed from (A) a solid catalyst component comprising an inorganic carrier and deposited thereon a compound of a transition metal of Group IVB of the periodic table treated with an organometallic compound, and (B) an aluminoxane.
    Type: Grant
    Filed: June 26, 1998
    Date of Patent: January 11, 2000
    Assignee: Mitsui Chemicals Inc.
    Inventors: Toshiyuki Tsutsui, Akinori Toyota, Norio Kashiwa
  • Patent number: 5807801
    Abstract: Presence of a catalyst formed from (A) a transition metal compound comprising (A-1) a transition metal atom, (A-2) a hetero atom-containing ligand containing a heteroatom selected from oxygen, sulfur, nitrogen and phosphorus capable of forming a bond with the transition metal atom, and (A-3) a ligand having a conjugated .pi. electron through which the ligand can be bonded to the transition metal atom (A-1), and (B) an aluminoxane. The transition metal compound is pre-treated with (C) an organometallic compound, or (D) a halogen-containing inorganic compound of an element of Group III, IV or V of the periodic table in an organic solvent.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: September 15, 1998
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Akinori Toyota, Norio Kashiwa
  • Patent number: 5700749
    Abstract: This invention relates to a process for polymerizing olefins using a catalyst composed of a transition metal catalyst component, an aluminoxane component and an organoaluminum component. In the process of this invention, the catalyst exhibits excellent polymerization activity with the use of a small amount of the aluminoxane xane. The polymerization process gives olefin polymers having a narrow molecular weight distribution and by the copolymerization of two or more olefins, gives olefin copolymers having a narrow molecular weight distribution and a narrow composition distribution.
    Type: Grant
    Filed: March 1, 1995
    Date of Patent: December 23, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Akinori Toyota, Norio Kashiwa
  • Patent number: 5700750
    Abstract: A process for producing an alpha-olefin polymer, which comprises polymerizing an alpha-olefin in the presence of a catalyst formed from (A) a transition metal compound comprising (A-1) a transition metal atom, (A-2) a hetero atom-containing ligand containing a heteroatom selected from oxygen, sulfur, nitrogen and phosphorus capable of forming a bond with the transition metal atom, and (A-3) a ligand having a conjugated .pi. electron through which the ligand can be bonded to the transition metal atom (A-1), and (B) an aluminoxane. The transition metal compound may be pre-treated with (C) an organometallic compound, or (D) a halogen-containing inorganic compound of an element of Group III, IV or V of the periodic table.
    Type: Grant
    Filed: May 24, 1995
    Date of Patent: December 23, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Akinori Toyota, Norio Kashiwa
  • Patent number: 5654248
    Abstract: A prepolymerized solid catalyst for gaseous phase or slurry polymerization of alpha olefins is disclosed. The catalyst comprises a porous carrier having a particle size of 20 to 200 microns onto which has been deposited an aluminoxane and a transition metal compound having at least one cycloalkadienyl group, the transition metal being from group 4 of the Periodic Table. The transition metal is present in an amount of 0.003 to 3 mmol/gm of carrier, and the aluminum to transition metal atomic ratio is from 15 to 1000. This catalyst is then prepolymerized with 0.2 to 30 gm of an alpha olefin per gram of catalyst to form the final prepolymerized solid catalyst having an intrinsic viscosity of 0.2 to 20 dl/gm as measured in decalin at 135 deg C.
    Type: Grant
    Filed: May 2, 1995
    Date of Patent: August 5, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Akinori Toyota, Norio Kashiwa, Toshiyuki Tsutsui
  • Patent number: 5641843
    Abstract: A process for producing an alpha-olefin polymer, which comprises polymerizing an alpha-olefin in the presence of a catalyst formed from(A) a solid catalyst component comprising an inorganic carrier and deposited thereon a compound of a transition metal of Group IVB of the periodic table treated with an organometallic compound, and(B) an aluminoxane.
    Type: Grant
    Filed: November 17, 1995
    Date of Patent: June 24, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Akinori Toyota, Norio Kashiwa
  • Patent number: 5583188
    Abstract: As improved process for producing an olefin polymer or copolymer by using a novel catalyst composition composed of (A) a titanium catalyst component containing magnesium, titanium, halogen and an ester specified in claim 1, as an electron donor, (B) an organoaluminum compound and (C) a heterocyclic compound or a ketone specified in claim 1, as a third component. The combination parameter of the ester in (A) and the (C) component is new, and the process can give a highly stereospecific olefin polymer or copolymer in high yields.
    Type: Grant
    Filed: April 18, 1994
    Date of Patent: December 10, 1996
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Norio Kashiwa, Mamoru Kioka, Yoshihisa Ushida
  • Patent number: 5523358
    Abstract: A process for preparation of modified polyolefin particles which comprises contacting and reacting(A) 100 wt. parts of polyolefin particles with(B) 0.01 to 50 wt. parts of at least one ethylenic unsaturated compound selected from the group consisting of carboxyl group-containing ethylenic unsaturated compounds or their carboxylic anhydrides or their carboxylic acid derivatives, hydroxyl group-containing ethylenic unsaturated compounds, amino-group-containing ethylenic unsaturated compounds, and glycidyl group-containing ethylenic unsaturated compounds,in the presence of(C) more than 10 wt. parts to not more than 50 wt. parts of a medium of a liquid state at ordinary temperature whose solubility in water at 20.degree. C. is 0.5 wt. % or less and which is capable of swelling the polyolefin, and(D) 0.01 to 10 wt. parts of a radical initiator; andmodified polyolefin particles prepared by the aforesaid process.
    Type: Grant
    Filed: April 22, 1994
    Date of Patent: June 4, 1996
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Hirose, Hajime Inagaki, Mamoru Kioka, Akinori Toyota, Norio Kashiwa
  • Patent number: 5385998
    Abstract: A highly crystalline semi-rigid random 1-butene/ethylene copolymer consisting of 1-butene and ethylene, said copolymer having the following characteristics (A) to (K);(A) it consists of 99 to 90 mole % of the 1-butene component and 1 to 10 mole % of the ethylene component,(B) it has an intrinsic viscosity (.eta.), measured in decalin at 130.degree. C., of from 0.5 to 6 dl/g,(C) it has a DSC melding point (Tm) measured by a differential scanning calorimeter, of from 100.degree. to 120.degree. C.,(D) it has a crystallinity, measured by X-ray diffractometry, of from 20 to 58%,(E) the amount (W.sub.1 in % by weight) of that portion of it which is soluble in boiling methyl acetate is not more than 2%,(F) the amount (W.sub.2 in % by weight) of that portion of it which is soluble in a 1:1 by volume mixture of acetone and n-decane at 10.degree. C. is less than 5.times.(.eta.).sup.-1.2,(G) it has a yield strength of 30 to 180 kg/cm.sup.2,(H) it has a tensile strength at break of 200 to 800 kg/cm.sup.
    Type: Grant
    Filed: February 4, 1994
    Date of Patent: January 31, 1995
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Masaki Kohyama, Takeshi Muranaka, Kunisuke Fukui, Norio Kashiwa
  • Patent number: 5336747
    Abstract: A highly crystalline semi-rigid random 1-butene/ethylene copolymer consisting of 1-butene and ethylene, said copolymer having the following characteristics (A) to (K);(A) it consists of 99 to 90 mole % of the 1-butene component and 1 to 10 mole % of the ethylene component,(B) it has an intrinsic viscosity (.eta.), measured in decalin at 130.degree. C., of from 0.5 to 6 dl/g,(C) it has a DSC melding point (Tm) measured by a differential scanning calorimeter, of from 100.degree. to 120.degree. C.,(D) it has a crystallinity, measured by X-ray diffractometry, of from 20 to 58%,(E) the amount (W.sub.1 in % by weight) of that portion of it which is soluble in boiling methyl acetate is not more than 2%,(F) the amount (W.sub.2 in % by weight) of that portion of it which is soluble in a 1:1 by volume mixture of acetone and n-decane at 10.degree. C. is less than 5 .times. (.eta.).sup.-1.2,(G) it has a yield strength of 30 to 180 kg/cm.sup.2,(H) it has a tensile strength at break of 200 to 800 kg/cm.sup.
    Type: Grant
    Filed: October 16, 1992
    Date of Patent: August 9, 1994
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Masaki Kohyama, Takeshi Muranaka, Kunisuke Fukui, Norio Kashiwa
  • Patent number: 5206199
    Abstract: An olefin is polymerized or copolymerized under the presence of an olefin-polymerizing catalyst prepared from (A) a transition-metal compound or (A') a transition-metal compound loaded on a fine-particle carrier, said transition metal being selected from group IVB in the periodic table; (B) an aluminoxane; and (C) an organoaluminum compound represented by the general formula [I] or [II]:R.sup.1.sub.m Al(OR.sup.2).sub.3-m [I]R.sup.3.sub.n Al(OSiR.sup.4.sub.3).sub.3-n [II]wherein R.sup.1, R.sup.2, and R.sup.3 are selected from hydrocarbon radicals, R.sup.4 is selected from the group consisting of hydrocarbon, alkoxy, and aryloxy radicals, and m and n are positive numbers of 0<m<3 and 0<n<3. This catalyst has a significantly high polymerization activity, and the thus produced olefin polymer or copolymer has a narrow composition distribution, a high bulk density, and uniform grain size with little powdery product.
    Type: Grant
    Filed: March 30, 1992
    Date of Patent: April 27, 1993
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Norio Kashiwa, Toshiyuki Tsutsui, Akinori Toyota
  • Patent number: 5204419
    Abstract: The present invention relates to a process for polymerizing olefins.In the process of the present invention, olefins are polymerized using a catalyst composed of a compound of a transition metal (e.g. zirconium) of Group IVB of the periodic table, an aluminoxane produced from trimethylaluminum, and an aluminoxane wherein at least one hydrocarbon group other than n-alkyl groups is bonded to an aluminum atom. The present process can polymerize olefins with excellent polymerization activity and can produce an olefin polymer having a relatively large molecular weight even when the use amount of the aluminoxane produced from trimethylaluminum (which is expensive) is small.
    Type: Grant
    Filed: August 11, 1988
    Date of Patent: April 20, 1993
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshiyuki Tsutsui, Akinori Toyota, Norio Kashiwa
  • Patent number: 5126301
    Abstract: A solid catalyst for polymerizing an olefin is prepared from an organometallic compound, a fine-particle carrier, an aluminoxane, a compound of group IVB transition metal in periodic table, and an olefin polymer produced in a preliminary polymerization. The catalyst has a high polymerization activity and is capable of producing an olefin polymer having a narrow molecular- weight distribution. When the catalyst is used for producing an olefin copolymer, the resulting copolymer has both narrow molecular-weight distribution and composition distribution.
    Type: Grant
    Filed: March 12, 1990
    Date of Patent: June 30, 1992
    Assignee: Mitsui Petrochemical Industries, Inc.
    Inventors: Toshiyuki Tsutsui, Ken Yoshitsugu, Akinori Toyota, Norio Kashiwa
  • Patent number: 5122491
    Abstract: An olefin is polymerized or copolymerized under the presence of an olefin-polymerizing catalyst prepared from (A) a transition-metal compound or (A') a transition-metal compound loaded on a fine-particle carrier, said transition metal being selected from group IVB in the periodic table; (B) an aluminoxane; and (C) an organoaluminum compound represented by the general formula [I] or [II]:R.sup.1.sub.m Al(OR.sup.2).sub.3-m [I]R.sup.3.sub.n Al(OSiR.sup.4.sub.3).sub.3-n [II]wherein R.sup.1, R.sup.2, and R.sup.3 are selected from hydrocarbon radicals, R.sup.4 is selected from the group consisting of hydrocarbon, alkoxy, and aryloxy radicals, and m and n are positive numbers of 0<m<3 and 0<n<3. This catalyst has a significantly high polymerization activity, and the thus produced olefin polymer or copolymer has a narrow composition distribution, a high bulk density, and uniform grain size with little powdery product.
    Type: Grant
    Filed: December 16, 1988
    Date of Patent: June 16, 1992
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Norio Kashiwa, Toshiyuki Tsutsui, Akinori Toyota
  • Patent number: 5091353
    Abstract: An improved process for producing an ethylene copolymer composed of a major proportion of ethylene and a minor proportion of an alpha-olefin having 3 to 10 carbon atoms and having a density of 0.910 to 0.945 g/cm.sup.3 and an ethylene content of 85 to 99.5 mole %. The use of a titanium catalyst component (A) which meets a parametric combination of specific requirements is essential in this process. The process can industrially advantageously give a low to medium density ethylene copolymer of high quality with high productivity while advantageously circumventing the operational troubles which have been difficult to avoid by conventional processes.
    Type: Grant
    Filed: October 17, 1989
    Date of Patent: February 25, 1992
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Norio Kashiwa