Abstract: New highly active and highly stereospecific catalysts for the polymerization of alpha-olefins are disclosed, the starting components of which are(a) an organometallic-compound of Al free from halogen atoms bound directly to the Al atom;(b) an electron-donor compound (such as a Lewis base) in an amount such that 15% to 100% of the organometallic Al compound (a) is combined with the electron-donor compound; and(c) a solid component comprising, at least on surface, the reaction product of a halogen. Mg compound with a tetravalent Ti compound and with an electron-donor compound, the molar ratio electron-donor compound/Ti being higher than 0.2, and the molar ratio halogen atoms/Ti being higher than 4.Processes for polymerizing the alpha-olefins and mixtures thereof with ethylene in contact with the new catalysts are also disclosed.

Abstract: Improved process for producing olefin polymer or copolymer characterized by using (I) a solid catalyst component (A) which is he product of reaction of (a) a magnesium compound in the liquid state having no reducing ability with (b) a titanium compound in the liquid state in the presence of an electron donor having no active hydrogen, said magnesium compound (a) being a liquid magnesium compound or a solution of a magnesium compound or being obtained by contacting the magnesium compound with at least one electron donor selected from the group consisting of alcohols, organic carboxylic acids, aldehydes, amines and mixtures thereof, or the product of reaction of the magnesium compound (a) with the titanium compound (b) in the absence of the electron donor having no active hydrogen atom followed by treatment with the electron donor having no active hydrogen atom, and (II) the mole ratio of the compound (a) to the compound (b), calculated as metal atoms, is at least about 2.

Abstract: In a continuous process for producing a polymer or copolymer of an alpha-olefin in a hydrocarbon solvent in the presence of a catalyst comprising a transition metal compound and an organoaluminum compound, the improvement wherein[I] polymerization or copolymerization is carried out in the presence of a catalyst composed of(A) a magnesium compound in the liquid state which is soluble in said hydrocarbon solvent and is free from an organoaluminum compound and a transition metal compound, said magnesium compound being obtained from specific reactants,(B) a transition metal compound in the liquid state, and(C) an organoaluminum compound, and[II] said polymerization or copolymerization is carried out while feeding said compound (C) into a polymerization or copolymerization zone separately from said other compounds (A) and (B), or while adding a part or the whole of said compound (C) to a liquid mixture of said other compounds (A) and (B) and feeding the resulting mixture into said zone, or while feeding a mixture

Abstract: This invention provides a process for producing spherical carrier particles for olefin polymerization catalyst, which comprises(i) forming a suspension of molten droplets of an adduct of a halogen-containing magnesium compound and an active hydrogen-containing organic compound in an organic liquid medium in the presence of at least one oil soluble surface-active agent as an auxiliary component, and(ii) quenching the resulting suspension to solidify the adduct particles.

Abstract: A process for polymerizing or copolymerizing an .alpha.-olefin in the presence of a catalyst composed of (A)' a transition metal catalyst component resulting from supporting a halogen-containing transition metal compound on spray-dried solid spherical particles of a magnesium compound and (B)' an organometallic compound of a metal of Groups I to III of the periodic table, wherein the transition metal catalyst component (A)' is a catalyst component (A) prepared by supporting the halogen-containing transition metal compound on solid spherical particles having a specific surface area of at least 20 m.sup.2 /g and an average particle diameter of 5 to 300.mu. obtained by spray-drying a suspension of an oxygen-containing, halogen-free magnesium compound having an average particle diameter of 0.01 to 20.mu., and a catalyst composition for use therein.

Abstract: In a process for the production of a chemically blended composition of non-elastomeric ethylene resins in a multiplicity of steps in the presence of a catalyst composed of a transition metal catalyst component and an organometallic compound, which comprises (a) a step of forming (i) an ethylene polymer or an ethylene/alpha-olefin copolymer having an alpha-olefin content of up to 15% by weight, said polymer or copolymer (i) having an intrinsic viscosity [.eta.] of 0.3 to 3, and (b) a step of forming (ii) an ethylene/alpha-olefin copolymer having an alpha-olefin content of 0.2 to 30% by weight which is more than that of the polymer or copolymer (i), said copolymer (ii) having an intrinsic viscosity [.eta.] of 1 to 12 which is at least 1.

Abstract: A process for producing an ethylene copolymer having a density of from 0.900 to 0.945 g/cm.sup.3 by copolymerizing in two steps a predominant amount of ethylene with a minor amount of an alpha-olefin containing at least 3 carbon atoms at room temperature to not more than about 100.degree. C. under a pressure of about 1 to about 100 kg/cm.sup.2 in the presence of a catalyst composed of (A) a titanium catalyst component supported on a magnesium compound and (B) an organoaluminum compound; characterized in that said copolymerization is carried out in(i) a first step where about 0.01 to about 50 g, per gram of the titanium catalyst component (A), of the alpha-olefin containing at least 3 carbon atoms is polymerized, said catalyst further comprising an organic acid ester (C), and then(ii) a second step where the final product of ethylene copolymer is formed in an amount more than about 100 times the weight of the polymer formed in the first step.

Abstract: A process for preparing an olefin polymer or copolymer by polymerizing or copolymerizing an olefin containing at least 3 carbon atoms which may contain at most 10 mole % of ethylene and/or a diene, in the presence of a catalyst composed of (A) a solid titanium catalyst component prepared by(1) reacting a mechanically pulverized product of an organic acid ester and a halogen-containing magnesium compound, with an active hydrogen-containing organic compound in the absence of mechanical pulverization,(2) reacting the resulting reaction product with an organometallic compound of a metal of Groups I to III of the periodic table in the absence of mechanical pulverization, and(3) washing the resulting solid reaction product with an inert organic solvent, reacting the washed solid reaction product with a titanium compound in the absence of mechanical pulverization, and separating the solid from the reaction system,and (B) an organometallic compound of a metal of Groups I to III of the periodic table; and a catalyst u

Abstract: A solid titanium catalyst component for the production of olefin polymers or copolymers, comprising titanium, magnesium, halogen and an electron donor as essential ingredients, said component further comprising an inert liquid hydrocarbon in an amount of, based on the weight of said component, of about 1 to about 10% when said component has a uniformity coefficient of at least 4, and about 1 to about 25% when said component has a uniformity coefficient of less than 4.

Abstract: A process for preparing a polymer or copolymer of an olefin having at least 3 carbon atoms which comprises polymerizing or copolymerizing an olefin having at least 3 carbon atoms and containing 0 to 10 mole % of another olefin or diolefin in the presence of a catalyst composed of (i) a solid titanium catalyst component and (ii) an organoaluminum compound; wherein the solid titanium catalyst component is obtained by contacting(1) a magnesium containing copulverization product comprising (A) an aluminum or germanium compound selected from the group consisting of aluminum compounds of the formula AlR.sub.n X.sub.3-n wherein R is a hydrogen atom, or an alkyl, alkenyl, aryl, alkoxy, aryloxy or acyloxy group optionally having a substituent, X is a halogen atom, and O<n.ltoreq.3, and germanium compounds of the formula GeR.sub.m X.sub.4-m wherein R and X are as defined above, and 0.ltoreq.m.ltoreq.

Abstract: A process for producing a polymer or copolymer of an olefin containing at least 3 carbon atoms which comprises polymerizing or copolymerizing at least one olefin containing at least 3 carbon atoms, or copolymerizing the olefin with up to 10% mole of ethylene and/or a diolefin, in the presence of a catalyst composed of (A) a magnesium-containing solid titanium composition and (B) an organometallic compound of a metal of Groups I to III of the periodic table; characterized in that the solid titanium composition (A) is a composition formed by contacting (i) a halogen-containing magnesium organo-aromatic compound of the formula Mg(OR).sub.n X.sub.2-n wherein R represents an aryl or aralkyl group and n is a positive number of 0<n<2, (ii) an organic acid ester, and (iii) a titanium compound in the absence of mechanical pulverization.

Abstract: New highly active and highly stereospecific catalysts for the polymerization of alpha-olefins are disclosed, the starting components of which are(a) an organometallic-compound of Al free from halogen atoms bound directly to the Al atom;(b) an electron-donor compound (such as a Lewis base) in an amount such that 15% to 100% of the organometallic Al compound (a) is combined with the electron-donor compound; and(c) a solid component comprising, at least on the surface, the reaction product of a halogenated Mg compound with a tetravalent Ti compound and with an electron-donor compound, the molar ratio electron-donor compound/Ti being higher than 0.2, and the molar ratio halogen atoms/Ti being higher than 4.Processes for polymerizing the alpha-olefins and mixtures thereof with ethylene in contact with the new catalysts are also disclosed.

Abstract: A process for polymerizing or copolymerizing .alpha.-olefins having at least 3 carbon atoms or copolymerizing .alpha.-olefins having at least 3 carbon atoms with not more than 50 mole % of ethylene in the presence of a catalyst composed of an organometallic compound of a metal of Groups I to III of the periodic table and a titanium catalyst component supported on a halogen-containing magnesium compound, said titanium catalyst component being a solid reaction product obtained by treating (i) a mechanically copulverized product of a halogen-containing compound and an organic acid ester with (ii) an organo-metallic compound of a metal of Groups I to III of the periodic table, and then reacting the resulting solid product with (iii) a titanium compound in the absence of mechanical pulverization.

Abstract: A process for preparing highly stereoregular polyolefins in the presence of a catalyst comprising (A) a titanium-containing solid catalyst component composed of an organic complex derived from(i) a magnesium halide(ii) an organopolysiloxane selected from the group consisting of compounds of the formulaQ(Q.sub.2 SiO).sub.n SiQ.sub.3, (Q.sub.2 SiO).sub.n and X(Q.sub.2 SiO).sub.n SiQ.sub.2 X,(iii) an organic carboxylic acid ester, and(iv) a titanium compound of the formulaTi(OR).sub.l X.sub.4-l, and(B) an organoaluminum catalyst component of the formulaR'mAl(OR').sub.3-m,said organic complex being derived by bringing the component (i) into contact with a combination of the components (ii) and (iii) or a combination of the components (ii), (iii) and (iv) under mechanical pulverisation conditions and then treating the resulting pulverized composition with the component (iv) in the absence of mechanical pulverization.

Abstract: A process for polymerizing or copolymerizing .alpha.-olefins in the presence of a catalyst composed of (A) a mechanically pulverized solid titanium-containing catalyst component and (B) an organometallic compound of a metal of Groups I to III of the periodic table, wherein said titanium-containing component is a solid halogen-containing titanium catalyst component obtained by reacting a mechanically copulverized solid product in the absence of mechanical pulverization with a titanium compound which is liquid under the reaction conditions, said mechanically copulverized product being derived from (1) a magnesium compound, (2) an organic acid ester, and (3) an active hydrogen-containing compound selected from the group of alcohols and phenols; and a catalyst composition used therefor.

Abstract: Highly stereoregular polymers or copolymers of .alpha.-olefins containing at least 3 carbon atoms are prepared in high yields by polymerizing or copolymerizing the .alpha.-olefins in the presence of a catalyst composed of (a) an improved solid transition metal catalyst component prepared by reacting (1) a magnesium-containing reaction product derived from a member of the group consisting of (i) a magnesium halide, (ii) an active hydrogen-containing compound, (iii) an organic acid ester and (iv) a silicon or tin compound containing at least one halogen atom or hydrocarbon group bonded directly to silicon or tin with (2) a titanium compound, and (b) an organometallic compound of a metal selected from aluminum, magnesium and zinc.

Abstract: A process for preparing a highly stereoregular olefin polymer or copolymer in high yield and with good reproducibility of quality and yield, which comprises polymerizing or copolymerizing an olefin containing at least 3 carbon atoms in the presence of a catalyst comprising(a) a solid titanium catalyst component obtained by reacting a solid magnesium component with a titanium compound in the absence of a free organometallic compound of a metal of Groups I to III of the periodic table and separating the solid component of the resulting reaction product, said magnesium component being obtained by separating a solid from a suspension of a reaction product derived from (i) a magnesium dihalide, (ii) an active hydrogen-containing organic compound, (iii) an organic acid ester and (iv) an organometallic compound of a metal of Groups I to III of the periodic table, and(b) an organometallic compound of a metal of Groups I to III of the periodic table.

Abstract: Olefins are polymerized with superior activity, using a catalyst composition consisting essentially of (a) a transition metal catalyst component prepared by reacting a titanium or vanadium compound with the reaction product formed between an alcohol-adduct of a magnesium dihalide solid carrier and an organometallic compound or a metal of groups I to III of the periodic table, and (b) an organometallic compound catalyst component of a metal of Groups I to III of the periodic table.

Abstract: In a process for polymerizing or copolymerizing olefins in the presence of a catalyst composed of (a) a transition metal catalyst component prepared by reacting a titanium or vanadium compound and a solid carrier of a magnesium compound and (b) an organometallic compound catalyst component of a metal of groups I to III of the periodic table; the improvement wherein said transition metal catalyst component is a reaction product of a solid carrier which is an adduct formed between a magnesium dihalide and an electron donor, a compound of Si or Sn selected from the group consisting of their halogen and organohalogen compounds and a titanium or vanadium compound.

Abstract: A process for preparing a catalyst component supported on a carrier which comprises contacting a titanium tetrahalide in the liquid or gaseous phase with a solid in the absence of mechanical pulverization, said solid being obtained by mechanically pulverizing specified combinations of components selected from the group consisting of a magnesium dihalide component selected from magnesium dihalides and adducts thereof with monocyclic aromatic monocarboxylic acid esters; a monocyclic aromatic monocarboxylic ester; and a titanium component selected from titanium compounds of the formula Ti(OR).sub.n X.sub.4-n wherein R is alkyl or optionally substituted phenyl, X is halogen, and n is an integer of 0 to 4 and complexes thereof with monocyclic aromatic monocarboxylic acid esters, the amounts of the magnesium dihalide (a), the monocyclic aromatic monocarboxylic acid ester (b), and the titanium compound (c) being selected such that the molar ratio of (a):(b):(c) is 1: (not less than 0.005):(100 to 0.001).