Patents by Inventor Noriyuki Hirano

Noriyuki Hirano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9879123
    Abstract: A molded article excellent in dynamic characteristics and water degradation resistance can be obtained by using a fiber-reinforced polypropylene resin composition including a carbodiimide-modified polyolefin (a), a polypropylene resin (b) and reinforcing fibers (c), wherein the content of the carbodiimide group contained in a resin component in the fiber-reinforced polypropylene resin composition is 0.0005 to 140 mmol based on 100 g of a matrix resin component, and the reinforcing fibers (c) are sizing-treated with a polyfunctional compound (s); and a molding material using the fiber-reinforced polypropylene resin composition.
    Type: Grant
    Filed: January 17, 2013
    Date of Patent: January 30, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Kentaro Sano, Noriyuki Hirano, Masato Honma, Atsuki Tsuchiya
  • Publication number: 20180022862
    Abstract: An epoxy resin composition includes [A] an epoxy resin, [B] dicyandiamide, [C] an aromatic urea and [D] a boric acid ester and satisfies any one of (i) requirements [a] and [b], (ii) requirements [c] and [d] and (iii) requirements [c] and [e]: [a]: the time from when the temperature reaches 100° C. till when the heat flow reaches a peak top is 60 minutes or shorter as determined by a differential scanning calorimetry; [b]: the time from when the temperature reaches 60° C.
    Type: Application
    Filed: November 27, 2015
    Publication date: January 25, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro Sano, Reo Takaiwa, Noriyuki Hirano
  • Publication number: 20170327652
    Abstract: An epoxy resin composition is provided including at least the following component [A], component [B], and component [C] or [D] wherein cured product obtained by curing the epoxy resin composition has a rubbery state modulus in dynamic viscoelasticity evaluation of 10 MPa or less, and the cured product has a glass transition temperature of at least 95° C.; [A] an aromatic epoxy resin having a functionality of at least 3, [B] an aromatic diamine having a substituent at ortho position of each amino group or a cycloalkyldiamine wherein the carbon atom adjacent to the carbon atom bonded to each amino group has a substituent, [C] an aliphatic polyamine having an alkylene glycol structure, [D] a straight chain or branched aliphatic polyamine containing 6 to 12 carbon atoms.
    Type: Application
    Filed: September 30, 2015
    Publication date: November 16, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Ayumi Matsuda, Masayuki Miyoshi, Noriyuki Hirano
  • Publication number: 20170327982
    Abstract: A carbon fiber mat has discontinuous carbon fibers dispersed in the form of monofilaments, wherein the orientation direction of the monofilaments of the discontinuous carbon fibers is random, number average fiber length (Ln) is at least 1.5 mm and up to 15 mm, and proportion in number (Pa) of the discontinuous carbon fiber monofilaments having a fiber length in the range of median fiber length (Lc)±20% is at least 40% and up to 99%.
    Type: Application
    Filed: November 25, 2015
    Publication date: November 16, 2017
    Inventors: Hidetaka MURAMATSU, Noriyuki HIRANO, Takafumi HASHIMOTO
  • Publication number: 20170291985
    Abstract: Provided are: an epoxy resin composition for fiber-reinforced composite materials, which has a good balance between storage stability and fast curing properties at high levels; a prepreg; and an epoxy resin composition which exhibits excellent mechanical characteristics as a fiber-reinforced composite material. A resin composition which contains an epoxy resin, dicyandiamide, an imidazole compound and an acidic compound, while satisfying the following conditions (a)-(c): (d) The time until the heat flow rate reaches the peak top after the epoxy resin composition reaches 100° C. is 25 minutes or less as measured by a differential scanning calorimeter at an isothermal temperature of 100° C. in a nitrogen gas stream. (e) The time until the heat flow rate reaches the peak top after the epoxy resin composition reaches 60° C. is 15 hours or more as measured by a differential scanning calorimeter at an isothermal temperature of 60° C. in a nitrogen gas stream.
    Type: Application
    Filed: July 16, 2015
    Publication date: October 12, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Reo Takaiwa, Kentaro Sano, Noriyuki Hirano
  • Publication number: 20170028689
    Abstract: A preform includes: (A) a self-reinforced sheet comprising (a-1) a thermoplastic resin and (a-2) a fiber or tape made of a thermoplastic resin which is the same type as the thermoplastic resin (a-1), the self-reinforced sheet (A) being reinforced with the fiber or tape (a-2); and (B) a reinforced sheet comprising (b-1) a randomly-oriented mat of discontinuous carbon fibers and (b-2) a thermoplastic resin. The self-reinforced sheet (A) and the reinforced sheet (B) are laminated one on another. Each thermoplastic resin serves as a matrix resin of the preform.
    Type: Application
    Filed: December 5, 2014
    Publication date: February 2, 2017
    Inventors: Ignace VERPOEST, Joris BAETS, Yoshiki TAKEBE, Hidetaka MURAMATSU, Takashi FUJIOKA, Noriyuki HIRANO
  • Publication number: 20160340485
    Abstract: There is provided a cured product of an epoxy resin composition, in which the compounding composition and the phase-separated structure of the epoxy resin composition are controlled so that the balance between rigidity and toughness of the cured product is superior compared with those of cured products of conventional epoxy resin compositions. A cured product of an epoxy resin composition, which has both superior rigidity and superior toughness compared with conventional materials can be produced by curing an epoxy resin composition comprising an epoxy resin, a polyrotaxane having graft-chain-modified cyclic molecules and a curing agent for the epoxy resin.
    Type: Application
    Filed: February 17, 2015
    Publication date: November 24, 2016
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Keiichiro NOMURA, Nobuhiro MORIOKA, Kentaro SANO, Noriyuki HIRANO, Sadayuki KOBAYASHI
  • Patent number: 9475920
    Abstract: The present invention relates to a carbon fiber-reinforced polypropylene sheet which comprises carbon fibers having a weight-average fiber length of 1.5 mm to 20 mm and a matrix resin composed of a polypropylene and an acid-modified polypropylene, wherein the carbon fibers are dispersed in the form of single fibers and the interfacial shear strength between the carbon fibers and said matrix resin is 5.50 to 10.5 MPa. Provided is a carbon fiber-reinforced polypropylene sheet for obtaining a molded article having excellent mechanical properties and impact resistance, which carbon fiber-reinforced polypropylene sheet comprises discontinuous carbon fibers and a polypropylene, can be molded into a complex shape and has isotropic mechanical properties.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: October 25, 2016
    Assignee: Toray Industries, Inc.
    Inventors: Hidetaka Muramatsu, Noriyuki Hirano
  • Publication number: 20160303824
    Abstract: A sandwich laminate, includes as a layer forming a core, a sheet-form intermediate substrate obtained by impregnating a mat composed of reinforcement fibers with a thermoplastic resin; and, as layers forming a skin, sheet-form intermediate substrates obtained by impregnating a mat composed of reinforcement fibers or continuous reinforcement fibers with a thermoplastic resin, wherein at least the sheet-form intermediate substrate used as the layer forming a core has a thermal expansibility, the usable temperature region of a thermoplastic resin (A) constituting the layers forming a skin and that of a thermoplastic resin (B) constituting the layer forming a core overlap each other over a temperature range of at least 5° C., and the thermoplastic resin (A) has a temperature region where it does not melt at a lower limit of the usable temperature region of the thermoplastic resin (B).
    Type: Application
    Filed: March 19, 2014
    Publication date: October 20, 2016
    Inventors: Yoshiki TAKEBE, Hiroki KIHARA, Noriyuki HIRANO
  • Publication number: 20150376353
    Abstract: A fiber-reinforced resin sheet and an integrally molded article are provided. The fiber-reinforced resin sheet comprises a nonwoven fabric made of reinforcing fibers having a thermoplastic resin (A) impregnated on one side of the nonwoven fabric. The fiber-reinforced resin sheet satisfies any one of the following conditions (I) and (II): (I) the nonwoven fabric has an area wherein the reinforcing fibers constituting the nonwoven fabric are exposed on the other side in the thickness direction of the nonwoven fabric, and (II) the nonwoven fabric has a thermoplastic resin (B) impregnated on the other side in thickness direction of the nonwoven fabric, and the nonwoven fabric has a reinforcing fiber volume ratio Vfm of up to 20% by volume, and wherein the thermoplastic resin (A) and the thermoplastic resin (B) form an interface layer in the sheet, and the interface layer has a concave-convex shape with a maximum height Ry of at least 50 ?m and an average roughness Rz of at least 30 ?m.
    Type: Application
    Filed: December 6, 2013
    Publication date: December 31, 2015
    Applicant: TORAY Industries, Inc.
    Inventors: Yoshiki TAKEBE, Hiroki KIHARA, Noriyuki HIRANO
  • Publication number: 20150116216
    Abstract: A light output apparatus includes a light source that emits light shoving different light orientation distributions in a first direction and a second direction and having a high optical intensity area larger in the first direction than in the second direction, a collimator lens that parallelizes the light emitted from the light source, and a Powell lens that spreads the parallelized light from the collimator lens in the first direction, maintains the parallelized direction provided by the collimator lens in the second direction, and outputs the resultant light along a third direction that is perpendicular to the first and second directions and serves as a central axis.
    Type: Application
    Filed: October 20, 2014
    Publication date: April 30, 2015
    Inventors: Toshihiko SAKAI, Noriyuki HIRANO
  • Patent number: 8980427
    Abstract: A carbon fiber bundle has carbon fibers and a sizing agent, wherein the sizing agent comprises a water soluble polyurethane resin having an SP value of 11.2 to 13.3, and the sizing agent is deposited on the carbon fibers at a rate of 0.5 to 7% by mass. In another carbon fiber bundle, the sizing agent is composed of the component shown in (A) and the component shown in (B1) or (B2) below, and the sizing agent is deposited on the carbon fibers at a rate of 0.5 to 7% by mass: (A) 73 to 98% by mass of a polyoxyalkylene unit; (B1) 0.5 to 15% by mass of an aromatic ester unit, 1.5 to 10% by mass of an aromatic urethane unit; and (B2) 0.5 to 10% by mass of an aromatic ester unit, 1.5 to 11% by mass of an aliphatic urethane unit.
    Type: Grant
    Filed: January 6, 2011
    Date of Patent: March 17, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Noriyuki Hirano, Atsuki Tsuchiya, Masato Honma
  • Publication number: 20140357777
    Abstract: The present invention relates to a carbon fiber-reinforced polypropylene sheet which comprises carbon fibers having a weight-average fiber length of 1.5 mm to 20 mm and a matrix resin composed of a polypropylene and an acid-modified polypropylene, wherein the carbon fibers are dispersed in the form of single fibers and the interfacial shear strength between the carbon fibers and said matrix resin is 5.50 to 10.5 MPa. Provided is a carbon fiber-reinforced polypropylene sheet for obtaining a molded article having excellent mechanical properties and impact resistance, which carbon fiber-reinforced polypropylene sheet comprises discontinuous carbon fibers and a polypropylene, can be molded into a complex shape and has isotropic mechanical properties.
    Type: Application
    Filed: November 16, 2012
    Publication date: December 4, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Hidetaka Muramatsu, Noriyuki Hirano
  • Publication number: 20140356612
    Abstract: A molded article excellent in dynamic characteristics and water degradation resistance can be obtained by using a fiber-reinforced polypropylene resin composition including a carbodiimide-modified polyolefin (a), a polypropylene resin (b) and reinforcing fibers (c), wherein the content of the carbodiimide group contained in a resin component in the fiber-reinforced polypropylene resin composition is 0.0005 to 140 mmol based on 100 g of a matrix resin component, and the reinforcing fibers (c) are sizing-treated with a polyfunctional compound (s); and a molding material using the fiber-reinforced polypropylene resin composition.
    Type: Application
    Filed: January 17, 2013
    Publication date: December 4, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Kentaro Sano, Noriyuki Hirano, Masato Honma, Atsuki Tsuchiya
  • Publication number: 20140322504
    Abstract: A carbon fiber base which comprises a continuous-carbon-fiber layer constituted of continuous carbon fibers and, disposed on one or each surface of the continuous-carbon-fiber layer, a carbon short-fiber web in which short carbon fibers having an average fiber length of 2-12 mm have been dispersed in the shape of single fibers; a prepreg which comprises the carbon fiber base and a matrix resin infiltrated into the carbon fiber base; and a carbon-fiber-reinforced composite material which comprises the carbon fiber base and a matrix resin infiltrated into the carbon fiber base and cured.
    Type: Application
    Filed: December 20, 2012
    Publication date: October 30, 2014
    Inventors: Kaori Narimatsu, Noriyuki Hirano, Masato Honma, Atsuki Tsuchiya, Akihiko Kitano
  • Patent number: 8658736
    Abstract: An epoxy resin composition comprising an epoxy resin [A], an amine-based curing agent [B] and a block copolymer [C] as components, wherein the epoxy resin [A] contains [Aa] an epoxy resin having at least one structure selected from a condensed polycyclic structure, biphenyl structure and oxazolidone ring structure; [Ab] an epoxy resin selected from a polyfunctional amine type epoxy resin [Ab1] and a liquid bisphenol type epoxy resin [Ab2], and the block copolymer [C] is at least one block copolymer selected from the group consisting of S-B-M, B-M and M-B-M. The present invention provides an epoxy resin composition that can be cured to form a cured product excellent in heat resistance, elastic modulus and toughness.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: February 25, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Shiro Honda, Noriyuki Hirano, Jun Misumi, Kaori Narimatsu
  • Publication number: 20120276383
    Abstract: A carbon fiber bundle has carbon fibers and a sizing agent, wherein the sizing agent comprises a water soluble polyurethane resin having an SP value of 11.2 to 13.3, and the sizing agent is deposited on the carbon fibers at a rate of 0.5 to 7% by mass. In another carbon fiber bundle, the sizing agent is composed of the component shown in (A) and the component shown in (B1) or (B2) below, and the sizing agent is deposited on the carbon fibers at a rate of 0.5 to 7% by mass: (A) 73 to 98% by mass of a polyoxyalkylene unit; (B1) 0.5 to 15% by mass of an aromatic ester unit, 1.5 to 10% by mass of an aromatic urethane unit; and (B2) 0.5 to 10% by mass of an aromatic ester unit, 1.5 to 11% by mass of an aliphatic urethane unit.
    Type: Application
    Filed: January 6, 2011
    Publication date: November 1, 2012
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Noriyuki Hirano, Atsuki Tsuchiya, Masato Honma
  • Publication number: 20110184091
    Abstract: An epoxy resin composition comprising an epoxy resin [A], an amine-based curing agent [B] and a block copolymer [C] as components, wherein the epoxy resin [A] contains [Aa] an epoxy resin having at least one structure selected from a condensed polycyclic structure, biphenyl structure and oxazolidone ring structure; [Ab] an epoxy resin selected from a polyfunctional amine type epoxy resin [Ab1] and a liquid bisphenol type epoxy resin [Ab2], and the block copolymer [C] is at least one block copolymer selected from the group consisting of S-B-M, B-M and M-B-M. The present invention provides an epoxy resin composition that can be cured to form a cured product excellent in heat resistance, elastic modulus and toughness.
    Type: Application
    Filed: September 29, 2009
    Publication date: July 28, 2011
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Maki Mizuki, Nobuyuki Tomioka, Takayuki Imaoka, Shiro Honda, Noriyuki Hirano, Jun Misumi, Kaori Narimatsu
  • Patent number: 7566724
    Abstract: The compounds of the disclosure, for example, the compound represented by the formula: has excellent therapeutic and prophylactic effects against inflammatory bowel disease. Further, they are excellent in absorption and in vivo stability when administered orally in comparison with conventional compounds. That is, the compounds can be administered orally, and can have excellent therapeutic or prophylactic effect sustained for a longer period of time.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: July 28, 2009
    Assignee: Toray Industries, Inc.
    Inventors: Noriyuki Hirano, Hideki Inoue, Takashi Nagahara, Tomofumi Ohyama, Mie Kaino, Kenichi Hayashi, Sunao Hara, Ryutaro Suzuki
  • Publication number: 20080085910
    Abstract: A glycine derivative which is, e.g., the following compound (Chemical formula (1)). It is highly effective in the treatment and prevention of inflammatory bowel diseases. Compared to conventional compounds, the compound is excellent in absorbability in oral administration and in vivo stability. The compound can be orally administered and can retain an excellent therapeutic or preventive effect over a longer period.
    Type: Application
    Filed: December 22, 2005
    Publication date: April 10, 2008
    Inventors: Noriyuki Hirano, Hideki Inoue, Takashi Nagahara, Tomofumi Ohyama, Mie Kaino, Kenichi Hayashi, Sunao Hara, Ryutaro Suzuki