Patents by Inventor Osamu Nakasone

Osamu Nakasone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230314366
    Abstract: A sub adjustment pump cell pumps out oxygen from a measurement gas introduced into a sub adjustment chamber to the extent that H2O and CO2 contained in the measurement gas are not decomposed, a first pump cell pumps out oxygen from a first chamber so that substantially all of H2O and CO2 contained in the measurement gas introduced from the sub adjustment chamber into the first chamber are decomposed, concentrations of H2O and CO2 are identified from a pump-in current when H2 and CO generated by decomposition are oxidized in the second chamber and the third chamber, and a concentration of oxygen contained in the measurement gas is identified based on a magnitude of a current flowing between a sub adjustment inner electrode and an outer electrode at the time when the sub adjustment pump cell pumps out oxygen from the sub adjustment chamber.
    Type: Application
    Filed: March 21, 2023
    Publication date: October 5, 2023
    Inventors: Yuichiro KONDO, Osamu NAKASONE, Yusuke WATANABE
  • Patent number: 11680926
    Abstract: A gas sensor includes a sensor element including an element body, a first electrode, a second electrode, and a heater; a voltage acquisition section that acquires a voltage between the first electrode and the second electrode; a heater power supply; an external common lead that serves as both at least part of an electric circuit used to acquire the voltage by providing electrical continuity between the first electrode and the voltage acquisition section and at least part of an electric circuit used to supply an electric power from the heater power supply to the heater and that is disposed outside the sensor element; and a correction section that derives a value of a voltage drop in the external common lead in accordance with a heater current and that corrects the voltage acquired by the voltage acquisition section in accordance with the derived value of the voltage drop.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: June 20, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Yuichiro Kondo, Osamu Nakasone
  • Patent number: 11391690
    Abstract: A sensor element used to detect, using a limiting current method, the specific gas concentration in a rich-atmosphere measurement-object gas. The sensor element includes a layered body in which a measurement-object gas distribution portion is provided, an adjustment pump cell that has an adjustment pump electrode arranged in an oxygen concentration adjustment space in the measurement-object gas distribution portion. The adjustment pump electrode contains Pt and Au, and a Au/Pt ratio (=the area of a portion where Au is exposed/the area of a portion where Pt is exposed) measured using X-ray photoelectron spectroscopy (XPS) is greater than or equal to 0.3 but not greater than 0.63.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: July 19, 2022
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Nobukazu Ikoma, Osamu Nakasone
  • Patent number: 11378542
    Abstract: A gas sensor detects the concentration of a specific gas on the basis of a pump current that flows when oxygen is pumped out from a measurement chamber, so that an oxygen concentration in the measurement chamber becomes a predetermined low concentration, the oxygen that is pumped out being oxygen that is generated when the specific gas is reduced in measurement chamber in a case where the specific gas is an oxide or being oxygen that is generated when a gas obtained as a result of conversion of the specific gas to an oxide is reduced in the measurement chamber in a case where the specific gas is a non-oxide. Further, the gas sensor corrects the pump current or the concentration of the specific gas on the basis of the oxygen concentration of the measurement-object gas when the measurement-object gas is in a rich atmosphere.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: July 5, 2022
    Assignee: NGK INSULATORS, LTD.
    Inventors: Osamu Nakasone, Taku Okamoto, Nobukazu Ikoma
  • Patent number: 11378543
    Abstract: A gas sensor includes an element body, an inner main pump electrode, an inner auxiliary pump electrode, an inner preliminary pump electrode, a measurement electrode, a reference electrode, a measurement voltage detection device, a specific gas concentration detection device. The inner preliminary pump electrode, the inner main pump electrode, the inner auxiliary pump electrode and the measurement electrode include each contain a noble metal having catalytic activity. At least one of the inner preliminary pump electrode and the inner main pump electrode contains no noble metal having a catalytic activity suppression ability, the catalytic activity suppression ability being an ability to suppress the catalytic activity of the noble metal having the catalytic activity from being exhibited to the specific gas. The inner auxiliary pump electrode contains a noble metal having the catalytic activity suppression ability.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: July 5, 2022
    Assignee: NGK INSULATORS, LTD.
    Inventors: Kunihiko Nakagaki, Taku Okamoto, Osamu Nakasone, Nobukazu Ikoma
  • Patent number: 11333055
    Abstract: A catalyst deterioration diagnosis method is a method for a system. The system includes a stepped transmission or a continuously variable transmission connected to an internal combustion engine, a catalyst into which an exhaust gas from the internal combustion engine is introduced, and a gas sensor having sensitivity to ammonia that outputs a detection value corresponding to a component of an exhaust gas that has passed through the catalyst. The catalyst deterioration diagnosis method includes the following steps. Monitoring of temporary increase of a detection value of the gas sensor is started, and thereby a temporarily increased amount of the detection value of the gas sensor is acquired. The monitoring is started when upshifting of the stepped transmission or pseudo-upshifting of the continuously variable transmission is performed. Whether or not the temporarily increased amount is larger than a threshold amount is determined.
    Type: Grant
    Filed: August 29, 2019
    Date of Patent: May 17, 2022
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Osamu Nakasone
  • Publication number: 20220113280
    Abstract: A gas sensor includes an element body, an adjustment pump cell, a preliminary pump cell, a measurement electrode, a reference electrode, a specific gas concentration detection device. The element body provides a measurement-object gas flow section to allow a measurement-object gas to be introduced into and flow through the measurement-object gas flow section. The adjustment pump cell adjusts an oxygen concentration of an oxygen concentration adjustment chamber in the measurement-object gas flow section. The preliminary pump cell pumps oxygen into a preliminary chamber to prevent the measurement-object gas in a low-oxygen atmosphere from reaching the oxygen concentration adjustment chamber, the preliminary chamber being provided upstream of the oxygen concentration adjustment chamber in the measurement-object gas flow section.
    Type: Application
    Filed: December 22, 2021
    Publication date: April 14, 2022
    Inventors: Kunihiko NAKAGAKI, Taku OKAMOTO, Osamu NAKASONE, Nobukazu IKOMA
  • Patent number: 11274592
    Abstract: A catalyst deterioration diagnosis device includes: a unit configured to obtain a temperature of a catalyst; a unit configured to obtain a sensor output from a gas sensor disposed between the catalyst and an exhaust port; and a unit configured to determine the catalyst to be faulty when the temperature of the catalyst obtained when the sensor output becomes a preset evaluative output is equal to or higher than an evaluative catalyst temperature.
    Type: Grant
    Filed: October 7, 2019
    Date of Patent: March 15, 2022
    Assignee: NGK INSULATORS, LTD.
    Inventors: Osamu Nakasone, Kosuke Monna
  • Patent number: 11174807
    Abstract: In a method of performing active control between a lean operation state and a rich operation state on a vehicle engine including a three way catalyst in an exhaust path, on a downstream side with respect to the three way catalyst in the exhaust path, a limited current type NOx sensor having NH3 interference and also capable of detecting a change in an oxygen concentration on the downstream side is disposed, and an operation state of the vehicle engine is switched between a lean operation state and a rich operation state at a timing when a detection of a change in an oxygen concentration in an exhaust air flowing out from the three way catalyst or a detection of NOx or NH3 is performed first by the NOx sensor.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: November 16, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Osamu Nakasone
  • Publication number: 20210270768
    Abstract: A gas sensor includes a sensor element including an element body, a first electrode, a second electrode, and a heater; a voltage acquisition section that acquires a voltage between the first electrode and the second electrode; a heater power supply; an external common lead that serves as both at least part of an electric circuit used to acquire the voltage by providing electrical continuity between the first electrode and the voltage acquisition section and at least part of an electric circuit used to supply an electric power from the heater power supply to the heater and that is disposed outside the sensor element; and a correction section that derives a value of a voltage drop in the external common lead in accordance with a heater current and that corrects the voltage acquired by the voltage acquisition section in accordance with the derived value of the voltage drop.
    Type: Application
    Filed: February 9, 2021
    Publication date: September 2, 2021
    Inventors: Taku OKAMOTO, Yuichiro KONDO, Osamu NAKASONE
  • Patent number: 11060439
    Abstract: A system of diagnosing a deterioration of a catalyst, which includes a precious metal component and a ceramic part and purifies an exhaust gas emitted from an engine, includes: a diagnosis means comparing a diagnosis object value corresponding to an output from an NOx sensor provided on a downstream side with respect to the catalyst and a predetermined diagnosis threshold value stored in a storage means, thereby diagnosing a degree of deterioration of the catalyst, wherein the diagnosis threshold value is previously determined based on a correlationship between the diagnosis object value and a total weight value of NOx and THC in the exhaust gas through the catalyst in a state where the vehicle travels under a constant threshold value setting condition, and the diagnosis means diagnoses that a deterioration occurs in the precious metal component when the diagnosis object value exceeds the diagnosis threshold value.
    Type: Grant
    Filed: August 7, 2020
    Date of Patent: July 13, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Osamu Nakasone
  • Patent number: 11054381
    Abstract: A first gas sensor includes a main pump cell that pumps oxygen inside a main oxygen concentration adjustment chamber, by applying a main pump voltage between a main interior side electrode and an exterior side electrode, and causing a main pump current to flow, a preliminary pump cell that pumps the oxygen inside a preliminary adjustment chamber by applying a preliminary pump voltage between an interior side preliminary electrode and the exterior side electrode, and causing a preliminary pump current to flow, and a constant control unit that controls the preliminary pump voltage of the preliminary pump cell in a manner so that the main pump current of the main pump cell becomes constant.
    Type: Grant
    Filed: June 12, 2019
    Date of Patent: July 6, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Kunihiko Nakagaki, Taku Okamoto, Osamu Nakasone, Nobukazu Ikoma
  • Patent number: 11015510
    Abstract: A catalyst deterioration diagnosis system includes an air-fuel ratio detection element and a NOx detection element on a downstream side with respect to a catalyst, and a control element. The control element causes an engine to perform diagnosis operation performed with an exhaust gas temperature being kept at 600° C. or higher, such that at a timing when a downstream air-fuel ratio in a lean operation state reaches a threshold value, the engine is transitioned to a rich operation state, and at a timing that is a predetermined period after a downstream air-fuel ratio in a rich operation state reaches a threshold value, the engine is transitioned to a lean operation state. The diagnosis element compares NOx concentration during the rich operation state to a diagnosis threshold value, thereby to diagnose a degree of deterioration of NOx reduction capability of the catalyst.
    Type: Grant
    Filed: September 11, 2019
    Date of Patent: May 25, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Osamu Nakasone
  • Publication number: 20210054796
    Abstract: In a method of performing active control between a lean operation state and a rich operation state on a vehicle engine including a three way catalyst in an exhaust path, on a downstream side with respect to the three way catalyst in the exhaust path, a limited current type NOx sensor having NH3 interference and also capable of detecting a change in an oxygen concentration on the downstream side is disposed, and an operation state of the vehicle engine is switched between a lean operation state and a rich operation state at a timing when a detection of a change in an oxygen concentration in an exhaust air flowing out from the three way catalyst or a detection of NOx or NH3 is performed first by the NOx sensor.
    Type: Application
    Filed: August 6, 2020
    Publication date: February 25, 2021
    Inventors: Taku OKAMOTO, Osamu NAKASONE
  • Publication number: 20210054774
    Abstract: A system of diagnosing a deterioration of a catalyst, which includes a precious metal component and a ceramic part and purifies an exhaust gas emitted from an engine, includes: a diagnosis means comparing a diagnosis object value corresponding to an output from an NOx sensor provided on a downstream side with respect to the catalyst and a predetermined diagnosis threshold value stored in a storage means, thereby diagnosing a degree of deterioration of the catalyst, wherein the diagnosis threshold value is previously determined based on a correlationship between the diagnosis object value and a total weight value of NOx and THC in the exhaust gas through the catalyst in a state where the vehicle travels under a constant threshold value setting condition, and the diagnosis means diagnoses that a deterioration occurs in the precious metal component when the diagnosis object value exceeds the diagnosis threshold value.
    Type: Application
    Filed: August 7, 2020
    Publication date: February 25, 2021
    Inventors: Taku OKAMOTO, Osamu NAKASONE
  • Patent number: 10914696
    Abstract: Provided is a method of suitably judging necessity of a recovering process carried out on a mixed-potential gas sensor based on an extent of reversible deterioration occurring in a sensing electrode. The method includes the steps of: (a) performing impedance measurement between a sensing electrode exposed to a measurement gas and a reference electrode exposed to a reference atmosphere, which are provided in the gas sensor; and (b) judging necessity of a recovering process based on electrode reaction resistance or a diagnosis parameter correlating with the electrode reaction resistance wherein the electrode reaction resistance and the diagnosis parameter are obtained based on a result of the impedance measurement. The two steps are intermittently or periodically repeated during use of the gas sensor, and it is judged that a recovering process is necessary when the judge parameter satisfies a predetermined threshold condition in the step (b).
    Type: Grant
    Filed: November 19, 2019
    Date of Patent: February 9, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Yuki Nakayama, Kosuke Monna, Osamu Nakasone
  • Patent number: 10895189
    Abstract: A catalyst deterioration diagnosis method is a method for a system. The system includes a gas sensor having ammonia interference property that measures an air-fuel ratio and nitrogen oxide concentration of an exhaust gas that has passed through a catalyst. Monitoring of temporary increase of nitrogen oxide concentration to be detected by the gas sensor is started, and thereby a temporarily increased amount of the nitrogen oxide concentration is acquired. The monitoring is started when a fuel injection device restarts fuel injection after a fuel cut in a case where an air-fuel ratio most recently obtained by the gas sensor is larger than a predetermined threshold air-fuel ratio. The predetermined threshold air-fuel ratio is larger than a stoichiometric air-fuel ratio. Whether or not the temporarily increased amount is larger than a threshold amount is determined.
    Type: Grant
    Filed: August 29, 2019
    Date of Patent: January 19, 2021
    Assignee: NGK INSULATORS, LTD.
    Inventors: Taku Okamoto, Osamu Nakasone, Kosuke Monna
  • Patent number: 10816500
    Abstract: A gas sensor capable of measuring a high concentration range is provided. A sensing electrode provided in a sensor element of a mixed-potential gas sensor for measuring the concentration of a predetermined component in a measurement gas is formed of a cermet including a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A Au abundance ratio, which is an area ratio of a portion covered with Au to a portion at which Pt is exposed in a surface of noble metal particles forming the sensing electrode, is 0.1 or more and less than 0.3.
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: October 27, 2020
    Assignee: NGK INSULATORS, LTD.
    Inventors: Noriko Hirata, Taku Okamoto, Yuki Nakayama, Osamu Nakasone
  • Patent number: 10816501
    Abstract: A gas sensor with excellent detection sensitivity is provided. A sensing electrode, which is provided in a mixed-potential gas sensor for measuring a concentration of a predetermined gas component of a measurement gas to sense the predetermined gas component, is formed of a cermet of a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A range of at least 1.5 nm from a surface of a noble metal particle included in the sensing electrode is a Au enriched region having a Au concentration of 10% or more.
    Type: Grant
    Filed: November 9, 2016
    Date of Patent: October 27, 2020
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yuki Nakayama, Noriko Hirata, Taku Okamoto, Osamu Nakasone
  • Publication number: 20200309727
    Abstract: A gas sensor includes an element body including oxygen-ion-conductive solid electrolyte layers and having a measurement-object gas flow section inside the element body; a main pump cell configured to adjust the oxygen concentration in a first internal cavity; an auxiliary pump cell configured to adjust the oxygen concentration in a second internal cavity; a measurement electrode disposed on an inner peripheral surface of a third internal cavity; and a reference electrode. An inner pump electrode of the main pump cell does not contain a noble metal having a catalytic activity inhibition ability. An auxiliary pump electrode of the auxiliary pump cell contains the noble metal having the catalytic activity inhibition ability.
    Type: Application
    Filed: March 16, 2020
    Publication date: October 1, 2020
    Inventors: Taku OKAMOTO, Osamu NAKASONE, Nobukazu IKOMA, Noriko HIRATA