Patents by Inventor Osamu Nakasone

Osamu Nakasone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170138891
    Abstract: A gas sensor capable of measuring a high concentration range is provided. A sensing electrode provided in a sensor element of a mixed-potential gas sensor for measuring the concentration of a predetermined component in a measurement gas is formed of a cermet including a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A Au abundance ratio, which is an area ratio of a portion covered with Au to a portion at which Pt is exposed in a surface of noble metal particles forming the sensing electrode, is 0.1 or more and less than 0.3.
    Type: Application
    Filed: November 10, 2016
    Publication date: May 18, 2017
    Inventors: Noriko HIRATA, Taku OKAMOTO, Yuki NAKAYAMA, Osamu NAKASONE
  • Publication number: 20170138893
    Abstract: A gas sensor with excellent detection sensitivity is provided. A sensing electrode, which is provided in a mixed-potential gas sensor for measuring a concentration of a predetermined gas component of a measurement gas to sense the predetermined gas component, is formed of a cermet of a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A range of at least 1.5 nm from a surface of a noble metal particle included in the sensing electrode is a Au enriched region having a Au concentration of 10% or more.
    Type: Application
    Filed: November 9, 2016
    Publication date: May 18, 2017
    Inventors: Yuki NAKAYAMA, Noriko HIRATA, Taku OKAMOTO, Osamu NAKASONE
  • Publication number: 20170138894
    Abstract: A mixed-potential gas sensor for measuring a concentration of a predetermined gas component of a measurement gas includes sensing electrodes mainly made of an oxygen-ion conductive solid electrolyte and located on a surface of a sensor element, and at least one reference electrode including a cermet including Pt and an oxygen-ion conductive solid electrolyte. The sensing electrodes each include a cermet including a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A Au abundance ratio, which is an area ratio of a portion covered with the Au to a portion at which the Pt is exposed in a surface of noble metal particles forming each of the sensing electrodes, differs among the sensing electrodes. The gas sensor determines a concentration of the predetermined gas component based on a potential difference between each of the sensing electrodes and the at least one reference electrode.
    Type: Application
    Filed: October 11, 2016
    Publication date: May 18, 2017
    Inventors: Taku OKAMOTO, Noriko HIRATA, Yuki NAKAYAMA, Osamu NAKASONE
  • Publication number: 20170059510
    Abstract: Provided is a method for recovering output of a gas sensor in shorter time. The method includes: determining a recovering temperature T1 and a recovering time ??1 based on a condition setting range where a high recovery rate is expected; and recovering the output based on T1 and ??1, wherein in the recovering, a duty ratio for a heater is instantly increased to value D1 higher than a value in a normal driving mode when the recovering starts, D1 is maintained up to T1, and PID control is performed by reducing the duty ratio to value D2 to maintain T1. After an elapse of ??1, the duty ratio is reduced to value D3. When the temperature of the element reaches a value 1 to 1.2 times as high as the temperature in the normal drive mode, the duty ratio is instantly changed to value D0 in the normal drive mode.
    Type: Application
    Filed: August 24, 2016
    Publication date: March 2, 2017
    Inventors: Osamu NAKASONE, Noriko HIRATA, Takayuki SAKURAI
  • Patent number: 9562876
    Abstract: Provided is a gas sensor capable of accurately obtaining a hydrocarbon gas concentration even if a measurement gas contains water vapor. A main pumping cell adjusts an oxygen partial pressure of a first internal space such that a hydrocarbon gas in a measurement gas is not substantially burned in the first internal space. An auxiliary pumping cell adjusts an oxygen partial pressure of a second internal space such that inflammable gas components except for hydrocarbon are selectively burned. Then, the measurement gas is introduced into a third internal space through a third diffusion control part. With oxygen concentration equilibrium kept in the third internal space, hydrocarbon existing in the measurement gas that has reached the third internal space is all burned. Then, the concentration of the hydrocarbon gas component existing in the measurement gas is identified based on the magnitude of a current flowing between the measuring electrode and the main pumping electrode at that time.
    Type: Grant
    Filed: May 12, 2014
    Date of Patent: February 7, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Osamu Nakasone, Shotarou Niizuma, Noriko Hirata, Yuki Nakayama
  • Publication number: 20160223487
    Abstract: Provided is a gas sensor capable of accurately obtaining the concentrations of water vapor and carbon dioxide in up to a high concentration range. The diffusion resistance from a gas inlet to a first internal space is 370/cm to 100/cm. The oxygen partial pressure of the first internal space is adjusted to 10?12 atm to 10?30 atm. A first measuring pumping cell adjusts the oxygen partial pressure of a second internal space such that hydrogen generated by the decomposition of water vapor selectively burns. A second measuring pumping cell adjusts the oxygen partial pressure on the surface of a second measuring internal electrode such that all of the carbon monoxide generated by the decomposition of carbon dioxide burns on the surface. The concentrations of water vapor and carbon dioxide are based on the magnitude of a current flowing between the first or second measuring internal electrode and the external electrode.
    Type: Application
    Filed: January 14, 2016
    Publication date: August 4, 2016
    Inventors: Taku OKAMOTO, Osamu NAKASONE, Yuki NAKAYAMA
  • Publication number: 20160216229
    Abstract: Provided is a gas sensor capable of accurately obtaining the concentration of water vapor of a measurement gas. A main pumping cell adjusts an oxygen partial pressure of a first internal space such that all of the water vapor of a measurement gas is decomposed in the first internal space. A measuring pumping cell adjusts an oxygen partial pressure of a second internal space such that hydrogen generated by the decomposition of water vapor selectively burns. A metal component of a measuring internal electrode contains an alloy of gold and a noble metal other than gold. A gold abundance ratio of the metal component on the surface of the measuring internal electrode is 25 at % or higher. The concentration of water vapor is identified based on the magnitude of a current flowing between the measuring internal electrode and an external electrode.
    Type: Application
    Filed: January 14, 2016
    Publication date: July 28, 2016
    Inventors: Taku OKAMOTO, Osamu NAKASONE, Yuki NAKAYAMA
  • Publication number: 20160161370
    Abstract: A system for diagnosing the degree of deterioration of a catalyst disposed in an exhaust path of an internal combustion engine and oxidizes or adsorbs a target gas in an exhaust gas, includes a temperature sensor measuring a temperature of the exhaust gas at the upstream from a catalyst in an exhaust path and a gas sensor detecting a target gas at the downstream of the exhaust path and outputting an output value in accordance with a concentration of the target gas, wherein a control element is configured to diagnose the degree of deterioration in the catalyst, based on at least the output value in the gas sensor, the temperature of the catalyst identified based on a measurement value in the temperature sensor, and the threshold value at the temperature of the catalyst.
    Type: Application
    Filed: November 30, 2015
    Publication date: June 9, 2016
    Inventors: Osamu NAKASONE, Noriko HIRATA, Yuki NAKAYAMA
  • Publication number: 20160161371
    Abstract: A method for diagnosing the degree of deterioration of a catalyst disposed in an exhaust path of an internal combustion engine and oxidizes or adsorbs a target gas, including at least one of a hydrocarbon gas and a carbon monoxide gas, in an exhaust gas from the internal combustion engine, is adapted to determine whether deterioration exceeding an acceptable level of a catalyst occurs or not by comparing, at any timing when the internal combustion engine is in a state of a steady operation, the concentration of a target gas detected downstream from the catalyst in the exhaust path with a threshold value of the concentration of a target gas corresponding to the temperature of a catalyst at the timing which is previously defined according to an allowable range of an index value representing the degree of oxidation or adsorption at the catalyst corresponding to the temperature of a catalyst at the timing.
    Type: Application
    Filed: November 30, 2015
    Publication date: June 9, 2016
    Inventors: Osamu NAKASONE, Noriko HIRATA, Yuki NAKAYAMA
  • Publication number: 20160160730
    Abstract: A method for diagnosing the degree of deterioration of a catalyst disposed in an exhaust path of an internal combustion engine and oxidizes or adsorbs a target gas, including at least one of a hydrocarbon gas and a carbon monoxide gas in an exhaust gas from the internal combustion engine, is adapted to determine whether deterioration exceeding an acceptable level of a catalyst occurs or not by comparing the concentration of a target gas detected downstream from the catalyst in the exhaust path when a diagnosis-gas atmosphere containing a target gas higher in concentration than a target gas during a steady-operation state of the internal combustion engine is intentionally produced and introduced into the catalyst with a threshold value corresponding to the temperature of a catalyst at the timing which the diagnosis-gas atmosphere is introduced.
    Type: Application
    Filed: November 30, 2015
    Publication date: June 9, 2016
    Inventors: Osamu NAKASONE, Noriko HIRATA, Yuki NAKAYAMA
  • Publication number: 20160061768
    Abstract: Provided is a gas sensor having excellent detection sensitivity and responsiveness. In a sensor element, 3.5?D2/D1?6 is satisfied, where D1 is a value of a diffusion resistance of a measurement gas via a main gas distribution part extending from an outside edge position of a first gas inlet to the second internal space, and D2 is a value of a diffusion resistance of a measurement gas flowing via a second gas inlet that causes the outside and the second internal space to communicate with each other. The concentration of a predetermined gas component contained in the measurement gas through the second gas inlet is determined on the basis of a potential difference between the sensing electrode and a reference electrode, while pumping oxygen in or out for the measurement gas via the main gas distribution part such that the oxygen concentration of the second internal space is maintained at 1 vol % or more.
    Type: Application
    Filed: August 11, 2015
    Publication date: March 3, 2016
    Inventors: Osamu NAKASONE, Takayuki SAKURAI, Satoshi NISHIKAWA, Noriko HIRATA, Yuki NAKAYAMA
  • Publication number: 20160033447
    Abstract: A sensing electrode for sensing a predetermined gas component of a measurement gas, which is provided in a mixed-potential gas sensor that measures the concentration of the predetermined gas, component, is formed of a cermet containing a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal comprises Pt and Au. An Au abundance ratio, which is an area ratio of a portion covered with Au to a portion at which Pt is exposed in a surface of noble metal particles forming the sensing electrode, is 0.3 or more.
    Type: Application
    Filed: July 15, 2015
    Publication date: February 4, 2016
    Inventors: Osamu NAKASONE, Takayuki SAKURAI, Satoshi NISHIKAWA, Shotaro NIIZUMA, Noriko HIRATA, Yuki NAKAYAMA
  • Publication number: 20150034484
    Abstract: Provided is a gas sensor capable of accurately obtaining the concentrations of water vapor and carbon dioxide in a measurement gas. A main pumping cell adjusts an oxygen partial pressure of a first internal space such that water vapor and carbon dioxide in the measurement gas are all decomposed in the first internal space. A first measuring pumping cell adjusts an oxygen partial pressure of a second internal space such that hydrogen generated through the decomposition of water vapor is selectively burned. A second measuring pumping cell adjusts an oxygen partial pressure on the surface of a second measuring internal electrode such that carbon monoxide generated through the decomposition of carbon dioxide is all burned on the surface of the second measuring internal electrode.
    Type: Application
    Filed: July 23, 2014
    Publication date: February 5, 2015
    Inventors: Osamu NAKASONE, Noriko HIRATA
  • Publication number: 20140332379
    Abstract: Provided is a gas sensor capable of accurately obtaining a hydrocarbon gas concentration even if a measurement gas contains water vapor. A main pumping cell adjusts an oxygen partial pressure of a first internal space such that a hydrocarbon gas in a measurement gas is not substantially burned in the first internal space. An auxiliary pumping cell adjusts an oxygen partial pressure of a second internal space such that inflammable gas components except for hydrocarbon are selectively burned. Then, the measurement gas is introduced into a third internal space through a third diffusion control part. With oxygen concentration equilibrium kept in the third internal space, hydrocarbon existing in the measurement gas that has reached the third internal space is all burned. Then, the concentration of the hydrocarbon gas component existing in the measurement gas is identified based on the magnitude of a current flowing between the measuring electrode and the main pumping electrode at that time.
    Type: Application
    Filed: May 12, 2014
    Publication date: November 13, 2014
    Applicant: NGK INSULATORS, LTD.
    Inventors: Osamu NAKASONE, Shotarou NIIZUMA, Noriko HIRATA, Yuki NAKAYAMA
  • Publication number: 20140332378
    Abstract: Provided is a gas sensor capable of accurately obtaining a hydrocarbon gas concentration even if a measurement gas contains water vapor. A main pumping cell adjusts an oxygen partial pressure of a first internal space such that a hydrocarbon gas in a measurement gas is not substantially burned in the first internal space. An auxiliary pumping cell adjusts an oxygen partial pressure of a second internal space such that inflammable gas components except for hydrocarbon are selectively burned. Then, a measuring pumping cell supplies oxygen to a surface of a measuring electrode. As a result, hydrocarbon existing in the measurement gas being in contact with the measuring electrode is all burned on the surface of the measuring electrode and, based on the magnitude of a current flowing between the measuring electrode and a main pumping electrode at that time, identifies a concentration of a hydrocarbon gas component existing in the measurement gas.
    Type: Application
    Filed: May 12, 2014
    Publication date: November 13, 2014
    Applicant: NGK Insulators, Ltd.
    Inventors: Osamu NAKASONE, Satoshi NISHIKAWA, Shotarou NIIZUMA, Noriko HIRATA, Yuki NAKAYAMA
  • Patent number: 8163148
    Abstract: A gas sensor element including: a sensor layer in which at least one pair of electrodes are provided in a solid electrolyte for measuring an electromotive force based on a difference in an oxygen concentration between atmospheres; and a heater layer which includes a heater element with a heat generating portion and an electrically insulating layer disposed so as to enclose the heater element and which is configured to heat, by an electric current supplied to the heater element, at least a portion of the solid electrolyte at which the at least one pair of electrodes are provided, the sensor layer and the heater layer being laminated integrally on each other, wherein the electrically insulating layer contains at least one metal oxide selected from the group consisting of alkali metal oxide and alkaline earth metal oxide.
    Type: Grant
    Filed: December 31, 2007
    Date of Patent: April 24, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Kunihiko Nakagaki, Hideyuki Suzuki, Osamu Nakasone
  • Patent number: 7875165
    Abstract: A method of correcting an output of a NOx sensor including: a first step of obtaining a sensor-variation relational expression based on a relationship between an Ip2/Ip0 value and an output change percentage for a calibration sensor; a second step of obtaining, from the relational expression, an output change percentage ? that corresponds to an Ip2/Ip0 value of a subject NOx sensor; a third step of calculating a pressure correction coefficient ? based on the obtained ?; and a fourth step of performing output correction on the subject NOx sensor by calculating the pumping current Ip2(p0) under a reference pressure based on the pumping current Ip2(p) and a pressure p of the measurement gas which are detected upon measurement of the NOx concentration in the measurement gas.
    Type: Grant
    Filed: June 3, 2008
    Date of Patent: January 25, 2011
    Assignee: NGK Insulators, Ltd.
    Inventors: Osamu Nakasone, Yuichi Sasaki
  • Patent number: 7655123
    Abstract: A gas sensor comprising a first measuring chamber for introducing a gas to be measured, a second measuring chamber for detection of the gas to be measured, and as pump cells a first pump cell having a pair of pump electrodes, and a second pump cell having a measuring electrode and an auxiliary pump electrode, wherein a porous alumina sintered body having communicating pores of 500-1100 ? in average pore diameter and 6-16% in porosity is formed as an electrode protective layer on the surface of at least the measuring electrode of the second pump cell in such a manner that the alumina sintered body covers the measuring electrode. The gas sensor can be use for long period of time because of the protective layer.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: February 2, 2010
    Assignee: NGK Insulators, Ltd.
    Inventors: Atsushi Sakon, Osamu Nakasone, Kaori Takahashi, Toshihiko Suzuki
  • Publication number: 20080237064
    Abstract: A method of correcting an output of a NOx sensor including: a first step of obtaining a sensor-variation relational expression based on a relationship between an Ip2/Ip0 value and an output change percentage for a calibration sensor; a second step of obtaining, from the relational expression, an output change percentage ? that corresponds to an Ip2/Ip0 value of a subject NOx sensor; a third step of calculating a pressure correction coefficient ? based on the obtained ?; and a fourth step of performing output correction on the subject NOx sensor by calculating the pumping current Ip2(p0) under a reference pressure based on the pumping current Ip2(p) and a pressure p of the measurement gas which are detected upon measurement of the NOx concentration in the measurement gas.
    Type: Application
    Filed: June 3, 2008
    Publication date: October 2, 2008
    Applicant: NGK Insulators, Ltd.
    Inventors: Osamu NAKASONE, Yuichi SASAKI
  • Publication number: 20080105545
    Abstract: A gas sensor element including: a sensor layer in which at least one pair of electrodes are provided in a solid electrolyte for measuring an electromotive force based on a difference in an oxygen concentration between atmospheres; and a heater layer which includes a heater element with a heat generating portion and an electrically insulating layer disposed so as to enclose the heater element and which is configured to heat, by an electric current supplied to the heater element, at least a portion of the solid electrolyte at which the at least one pair of electrodes are provided, the sensor layer and the heater layer being laminated integrally on each other, wherein the electrically insulating layer contains at least one metal oxide selected from the group consisting of alkali metal oxide and alkaline earth metal oxide.
    Type: Application
    Filed: December 31, 2007
    Publication date: May 8, 2008
    Applicant: NGK Insulators, Ltd.
    Inventors: Kunihiko NAKAGAKI, Hideyuki Suzuki, Osamu Nakasone