Patents by Inventor Osamu Yamashita

Osamu Yamashita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10090103
    Abstract: Provided is a method for manufacturing a rare-earth magnet capable of preventing the lubricant from flowing down during hot deformation processing, whereby friction force can be made as uniform as possible at the overall region of the sintered body, and so the rare-earth magnet manufactured can have less distribution of magnetic performance. A method for manufacturing a rare-earth magnet includes: a first step of sintering magnetic powder MF as a material of the rare-earth magnet to prepare a sintered body S; and a second step of placing the sintered body S in a cavity K of a forming die M made up of a die D and a lower punch P and/or an upper punch P sliding in the die D, and performing hot deformation processing of the sintered body S to give magnetic anisotropy to the sintered body to manufacture the rare-earth magnet C.
    Type: Grant
    Filed: August 24, 2015
    Date of Patent: October 2, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takaaki Takahashi, Osamu Yamashita, Noriyuki Ueno
  • Publication number: 20180231170
    Abstract: Provided is a decompression heat-insulating pipe structure that can be used in the system operating at high temperatures. A decompression heat-insulating pipe structure of the present disclosure includes: an outer tube and an inner tube each having a flange; and a seal member between the flanges, the seal member being configured to keep a space between the outer tube and the inner tube in a decompression state, and a shifting means configured to shift the outer tube and the inner tube relatively so as to selectively dispose the tubes at a pressing position to press the seal member between the flanges and at a cancellation position to cancel the pressing of the seal member.
    Type: Application
    Filed: January 24, 2018
    Publication date: August 16, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu Yamashita
  • Publication number: 20180224053
    Abstract: A decompression heat-insulating pipe structure that can exhibit the desired heat-insulating performance and is easy to assemble. In the structure, a space between ends of inner and outer tubes is decompressed. The outer tube includes a first flange, which extends radially inward from an axially one end thereof, and a second flange, which extends radially outward from the axially other end thereof. The inner tube includes a third flange, which extends radially inward from an axially one end thereof and is opposed to the first flange at an axially inward position of the first flange, and a fourth flange, which extends radially outward from the axially other end thereof and being opposed to the second flange at an axially outward position of the second flange. First and second elastic seal members are disposed between the first and third flanges and between the second and fourth flanges, respectively.
    Type: Application
    Filed: January 5, 2018
    Publication date: August 9, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20180178967
    Abstract: In a vacuum insulating container (1), an outer cylinder (2) has a first annular wall (2e) that extends radially inward so as to be inclined with respect to an aperture plane (2d) of the outer cylinder (2) at an open end of the outer cylinder (2) and has a tip end part (2c) spaced apart from an outer peripheral surface of the inner cylinder (3); an inner cylinder (3) has a second annular wall (3e) that extends radially outward so as to be inclined with respect to the aperture plane (3d) of the inner cylinder 3 at an open end of the inner cylinder (3) and faces the first annular wall (2e); and an annular sealing member (5) formed of an elastic body having a low thermal conductivity is compressed between the first annular wall (2e) and the second annular wall (3e).
    Type: Application
    Filed: November 15, 2017
    Publication date: June 28, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20180141740
    Abstract: Provided is a vacuum heat-insulating container including an outer cylinder having a bottom and an inner cylinder having a bottom and disposed inside the outer cylinder, with a vacuum space formed between the outer cylinder and the inner cylinder. The inner cylinder and the outer cylinder are disposed such that an opening plane of the inner cylinder is located outward of an opening plane of the outer cylinder. The outer cylinder has a first annular wall. The inner cylinder has a second annular wall. The vacuum heat-insulating container further includes an annular sealing member that is made of an elastic body having a lower coefficient of heat transfer than the outer cylinder and the inner cylinder, and that is squeezed between the first annular wall and the second annular wall so as to seal the vacuum space.
    Type: Application
    Filed: October 31, 2017
    Publication date: May 24, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20180138796
    Abstract: A rotational power transmission mechanism includes: an input shaft and an output shaft that are apart from each other; a first rotary member fixed to a tip end of the input shaft on an output shaft side of the input shaft; and a second rotary member fixed to a tip end of the output shaft on an input shaft side of the output shaft so as to face the first rotary member. Into recessed portions, projected portions are inserted, permanent magnets are respectively provided on a pair of contact surfaces of each recessed portion and on a pair of contact surfaces of each projected portion in such a manner that the recessed portion and the projected portion repel each other at the respective pairs of contact surfaces where the recessed portion and the projected portion come into contact with each other.
    Type: Application
    Filed: October 26, 2017
    Publication date: May 17, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20180135757
    Abstract: A vacuum double structure includes: a tubular and metal inner wall member; a tubular and metal outer wall member in which the inner wall member is accommodated; and a sealing member provided between a facing surface of the inner wall member and a facing surface of the outer wall member. The sealing member includes an annular spacer, a first annular packing material, and a second annular packing material. The annular spacer is provided between the facing surface of the inner wall member and the facing surface of the outer wall member.
    Type: Application
    Filed: October 26, 2017
    Publication date: May 17, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20180112813
    Abstract: An intermediate product for a vacuum insulation panel includes an outer covering member having a sealed space, a core material disposed in the sealed space and having heat insulation properties, and a first gas absorbent disposed in the sealed space, sealed by a container having gas barrier properties and absorbing a first specific gas, wherein the first specific gas is sealed in the sealed space, and an unsealing member configured to unseal the container when a pressing force is applied from an outside is attached to the container.
    Type: Application
    Filed: October 2, 2017
    Publication date: April 26, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20180062164
    Abstract: According to the present invention, there is provided an acrylonitrile-based fiber for electrodes which contains a hydrophilic ingredient in an inner area of the fiber and has a volume resistivity of not more than 1×109 ?·cm.
    Type: Application
    Filed: March 25, 2016
    Publication date: March 1, 2018
    Applicant: JAPAN EXLAN COMPANY LIMITED
    Inventors: Osamu YAMASHITA, Katsuji SAKAGUCHI
  • Patent number: 9859055
    Abstract: Provided is a method for manufacturing a rare-earth magnet capable of manufacturing a rare-earth magnet with high degree of orientation by sufficient plastic deformation while suppressing cracks at the side faces of a compact that is plastic-deformed during the hot deformation processing. The method includes a step of preparing a compact S, preparing a plastic processing mold including a die D in which a cavity Ca is provided, and punches P that are slidable in the cavity Ca, the cavity Ca having a cross section that is larger in cross-sectional dimensions than a cross section of the compact S that is orthogonal to a pressing direction by the punches P; and a step of placing the compact S in the cavity Ca and performing hot deformation processing, thus manufacturing an orientational magnet C.
    Type: Grant
    Filed: October 4, 2013
    Date of Patent: January 2, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Noritaka Miyamoto, Daisuke Ichigozaki, Tetsuya Shoji, Eisuke Hoshina, Akira Kano, Osamu Yamashita
  • Patent number: 9847169
    Abstract: A production method includes producing a rare-earth magnet precursor (S?) by performing first hot working in which, in two side surfaces of a sintered body, which are parallel to a pressing direction and are opposite to each other, one side surface is brought to a constrained state to suppress deformation, and the other side surface is brought to an unconstrained state to permit deformation; and producing a rare-earth magnet by performing second hot working in which, in two side surfaces (S?1, S?2) of the rare-earth magnet precursor (S?), which are parallel to the pressing direction, a side surface (S?2), which is in the unconstrained state in the first hot working, is brought to the constrained state to suppress deformation, and a side surface (S?1), which is in the constrained state in the first hot working, is brought to the unconstrained state to permit deformation.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: December 19, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akira Kano, Dai Kobuchi, Eisuke Hoshina, Osamu Yamashita, Noritaka Miyamoto
  • Patent number: 9815117
    Abstract: A forming die assembly includes an upper die including a first backup member and a first press member that is attached to the first backup member, has an L shape in a vertical sectional view, and is heat-resistant; and a lower die including a second backup member and a second press member that is attached to the second backup member, has an L shape in the vertical sectional view, and is heat-resistant. The first press member and the second press member press upper and lower surfaces of a workpiece accommodated in a press space that is formed between the first press member and the second press member, so as to produce a forged product.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: November 14, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu Yamashita
  • Patent number: 9776244
    Abstract: A forming die assembly includes an upper die including a first backup member and a first press member that is attached to the first backup member, has an L shape in a vertical sectional view, and is heat-resistant; and a lower die including a second backup member and a second press member that is attached to the second backup member, has an L shape in the vertical sectional view, and is heat-resistant. The first press member and the second press member press upper and lower surfaces of a workpiece accommodated in a press space that is formed between the first press member and the second press member, so as to produce a forged product.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: October 3, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu Yamashita
  • Patent number: 9667142
    Abstract: A power supply device is responsive to load changes. The power supply device includes a switch control circuit, a charge control circuit, and a discharge control circuit. The switch control circuit controls switches so that electrical power is charged into an inductor, discharged from the inductor, and distributed to first and second capacitors in a time-division manner based on a switching cycle. The charge control circuit controls the amount of electrical power to be charged into the inductor based on a first amount of error between a first output power supply voltage and its target value and a second amount of error between a second output power supply voltage and its target value. The discharge control circuit controls a distribution ratio at which the electrical power discharged from the inductor is distributed to the first and second capacitors based on the ratio between the first and second amounts of error.
    Type: Grant
    Filed: September 18, 2013
    Date of Patent: May 30, 2017
    Assignee: Renesas Electronics Corporation
    Inventors: Hiroshi Kuroiwa, Osamu Yamashita, Masahiro Ishihara, Minoru Kurosawa
  • Publication number: 20170080492
    Abstract: Provided is a powder molding apparatus including: a die; an upper punch and a lower punch; a middle platen attached to the upper punch; an upper platen mounted on a press machine and the upper platen being attached to a push rod; a link mechanism connecting the upper platen and the middle platen; a first actuator that fixes the link mechanism and cancels a fixation of the link mechanism; a bolster attached to the lower punch, and a lower platen attached to the die, in which descending of the upper platen and the push rod causes the lower platen and the die to be pushed downward by the push rod, and along with a downward movement of the die, the lower punch makes a upward movement inside the hollow with respect to the die.
    Type: Application
    Filed: September 14, 2016
    Publication date: March 23, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20170012509
    Abstract: A rotor production method includes: a first step of arranging a plurality of sintered bodies side by side with an insulating lubricant applied to an interface of at least one of the sintered bodies adjacent to each other, and then housing the sintered bodies in a cavity of a molding die such that the sintered bodies are arranged side by side in the cavity, the sintered bodies being precursors of a plurality of split magnets constituting one rare-earth magnet; a second step of turning the sintered bodies into the split magnets by performing hot working to impart magnetic anisotropy to the sintered bodies arranged in the cavity, and producing an integrated magnet in which the split magnets are integrated together with the lubricant interposed therebetween; and a third step of producing a rotor of a motor by inserting the integrated magnet into a magnet slot of the rotor.
    Type: Application
    Filed: July 6, 2016
    Publication date: January 12, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20170010163
    Abstract: A high frequency induction heating method includes: providing a film containing a component, which melts at a preset heating temperature, on a surface of a workpiece before heating the workpiece by high frequency induction heating using a high-frequency coil; and heating the workpiece by high frequency induction heating.
    Type: Application
    Filed: June 29, 2016
    Publication date: January 12, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA
  • Publication number: 20160336112
    Abstract: A method of manufacturing a rare earth magnet includes: preparing a powder by preparing a rapidly-solidified ribbon by liquid solidification, and by crushing the rapidly-solidified ribbon; manufacturing a sintered compact by press-forming the powder; and manufacturing a rare earth magnet by performing hot deformation processing on the sintered compact to impart anisotropy to the sintered compact. In this method, the rapidly-solidified ribbon is a plurality of fine crystal grains. The powder includes a RE-Fe—B main phase and a grain boundary phase of a RE-X alloy present around the main phase. RE represents at least one of Nd and Pr. X represents a metal element. A nitrogen content in the powder is adjusted to be at least 1,000 ppm and less than 3,000 ppm by performing at least one of the preparation of the powder and the manufacturing of the sintered compact in a nitrogen atmosphere.
    Type: Application
    Filed: December 19, 2014
    Publication date: November 17, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akira KANO, Tetsuya SHOJI, Osamu YAMASHITA, Daisuke ICHIGOZAKI
  • Publication number: 20160104572
    Abstract: Provided is a method for manufacturing a rare-earth magnet capable of preventing the lubricant from flowing down during hot deformation processing, whereby friction force can be made as uniform as possible at the overall region of the sintered body, and so the rare-earth magnet manufactured can have less distribution of magnetic performance. A method for manufacturing a rare-earth magnet includes: a first step of sintering magnetic powder MF as a material of the rare-earth magnet to prepare a sintered body S; and a second step of placing the sintered body S in a cavity K of a forming die M made up of a die D and a lower punch P and/or an upper punch P sliding in the die D, and performing hot deformation processing of the sintered body S to give magnetic anisotropy to the sintered body to manufacture the rare-earth magnet C.
    Type: Application
    Filed: August 24, 2015
    Publication date: April 14, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takaaki TAKAHASHI, Osamu YAMASHITA, Noriyuki UENO
  • Publication number: 20160059294
    Abstract: A forming die assembly includes an upper die including a first backup member and a first press member that is attached to the first backup member, has an L shape in a vertical sectional view, and is heat-resistant; and a lower die including a second backup member and a second press member that is attached to the second backup member, has an L shape in the vertical sectional view, and is heat-resistant. The first press member and the second press member press upper and lower surfaces of a workpiece accommodated in a press space that is formed between the first press member and the second press member, so as to produce a forged product.
    Type: Application
    Filed: August 25, 2015
    Publication date: March 3, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu YAMASHITA