Abstract: Provided in some embodiments are systems and methods for emergency shutdown (ESD) systems. Embodiments provide for receiving, from a central logic solver (CLS) of an emergency shutdown (ESD) system for a plant via a first communication channel, a command indicative of a first state for an ESD valve, in response to receiving the command, controlling the ESD valve to operate in the first state, obtaining, from a central status monitor (CSM) of the ESD system via a second communication channel, current status information for the plant, determining a second state for the ESD valve based at least in part on the current status information obtained from the CSM, and controlling the ESD valve to operate in the second state.

Abstract: A valve integrity manager is coupled with a servo or stepper motor to direct micro stroke testing of emergency shutdown valves. During testing, the system orders a closure of 20-25% of an emergency shutdown valve, providing data that either confirms the operability of the valve or a deficiency, while minimizing any effect on process variables.

Abstract: Provided in some embodiments are systems and methods for emergency shutdown (ESD) systems. Embodiments provide for receiving, from a central logic solver (CLS) of an emergency shutdown (ESD) system for a plant via a first communication channel, a command indicative of a first state for an ESD valve, in response to receiving the command, controlling the ESD valve to operate in the first state, obtaining, from a central status monitor (CSM) of the ESD system via a second communication channel, current status information for the plant, determining a second state for the ESD valve based at least in part on the current status information obtained from the CSM, and controlling the ESD valve to operate in the second state.

Abstract: A system and method for the application of differential pressure indicating transmitters in conjunction with pressure sensors, pressure transmitters and position switches to monitor and control the flowline protection systems at remote wellheads. The system communicates with a local control panel in proximity to the wellhead, as well as to a central control room at the processing plant supplied by the wells. The system provides a black box data recorder function that documents every system test, valve closure, and the ability of the independent protection layers to contain the wellhead topside pressure. In addition, the system provides a means to limit release of hydrocarbons via a conventional pressure relief and flare system, and documents high pressure events when pressure relief valve setpoints are reached.

Abstract: A valve integrity manager is coupled with a servo or stepper motor to direct micro stroke testing of emergency shutdown valves. During testing, the system orders a closure of 20-25% of an emergency shutdown valve, providing data that either confirms the operability of the valve or a deficiency, while minimizing any effect on process variables.

Abstract: An oil field process control system including a field versatile control gateway component that interfaces with a plurality of field devices using a broad range of hardwired and wireless protocols, offering in-the-field monitoring and control of each of the field devices and communicates with a remote central control room, exchanging data between the control room and the field using a multiplexed protocol that offers high data speeds and bandwidth, enabling a significant reduction of the amount of wiring, and conduits and other infrastructure expenses that would otherwise be incurred for such a highly reliable communications system.

Abstract: An oil field process control system including a field versatile control gateway component that interfaces with a plurality of field devices using a broad range of hardwired and wireless protocols, offering in-the-field monitoring and control of each of the field devices and communicates with a remote central control room, exchanging data between the control room and the field using a multiplexed protocol that offers high data speeds and bandwidth, enabling a significant reduction of the amount of wiring, and conduits and other infrastructure expenses that would otherwise be incurred for such a highly reliable communications system.

Abstract: An oil field process control system including a field versatile control gateway component that interfaces with a plurality of field devices using a broad range of hardwired and wireless protocols, offering in-the-field monitoring and control of each of the field devices and communicates with a remote central control room, exchanging data between the control room and the field using a multiplexed protocol that offers high data speeds and bandwidth, enabling a significant reduction of the amount of wiring, and conduits and other infrastructure expenses that would otherwise be incurred for such a highly reliable communications system.

Abstract: An automated testing apparatus for remotely performing a testing sequence to ensure that a sensor is functioning. The apparatus can include a detector, a storage container, a burst valve in fluid communication with the storage container, a testing control module in communication with the storage container and the burst valve, and a remote user interface remotely located from the detector. Preferably, the automated testing apparatus can simplify the testing procedure, increase the frequency of sensor testings, thereby notifying operations of sensor failures in a more timely fashion without the need for an operator to check the sensor locally.

Abstract: An integrated monitoring, control and equipment maintenance and tracking system and method is provided for managing a plurality of field devices. The integrated and coordinated system includes the monitoring and control system that uses safety subsystem field device data and process control subsystem field device data. When a compromised field device is determined, e.g., by the safety system and/or the process control system, information about testing, maintenance, repair or replacement is conveyed to the monitoring and control system. This information is used to modify the work orders created by the equipment maintenance and tracking system processor such that the compromised field device, or a field device at a location of the compromised field device, is not subject to unnecessary or excessively redundant testing.

Abstract: An oil field process control system including a field versatile control gateway component that interfaces with a plurality of field devices using a broad range of hardwired and wireless protocols, offering in-the-field monitoring and control of each of the field devices and communicates with a remote central control room, exchanging data between the control room and the field using a multiplexed protocol that offers high data speeds and bandwidth, enabling a significant reduction of the amount of wiring, and conduits and other infrastructure expenses that would otherwise be incurred for such a highly reliable communications system.

Abstract: An integrated monitoring, control and equipment maintenance and tracking system and method is provided for managing a plurality of field devices. The integrated and coordinated system includes the monitoring and control system that uses safety subsystem field device data and process control subsystem field device data. When a compromised field device is determined, e.g., by the safety system and/or the process control system, information about testing, maintenance, repair or replacement is conveyed to the monitoring and control system. This information is used to modify the work orders created by the equipment maintenance and tracking system processor such that the compromised field device, or a field device at a location of the compromised field device, is not subject to unnecessary or excessively redundant testing.

Abstract: A method for diagnostics of a high integrity protection system (HIPS) for protection of a pipeline downstream of a wellhead includes: monitoring for initiation of an automatic trip or manual safety shutdown or full shut-off test; determining the process safety time (PST) that elapses between the time at which the upstream pressure reached the trip setpoint and the time at which the upstream pressure reaches the maximum allowable piping pressure (MAPP) of the downstream pipeline; and verifying that the safety critical isolation valves stroked to the fully closed position within ½ PST and that the downstream pressure did not exceed the MAPP. If the verification shows that either of those parameters are not met, then the HIPS signals an alarm to operators, and in the case of a manual safety shutdown or full shut-off test, resets the pressure trip setpoint to a lower level.

Abstract: A system and method are provided for monitoring and control of a plurality of field devices separately provided in a safety subsystem and a process control subsystem. The field devices include conventional safety subsystem field devices associated with one or more processes or subprocesses and conventional process control subsystem field devices associated with one or more of the processes or subprocesses. The integrated and coordinated system uses complementary field device data including mappings of safety subsystem field devices and process control subsystem field devices corresponding to the same process or subprocess Signals are received from a compromised field device and its functions are delegated to its complementary field device as indicated by the complementary field device data.

Abstract: An automated testing apparatus for remotely performing a testing sequence to ensure that a sensor is functioning. The apparatus can include a detector, a storage container, a burst valve in fluid communication with the storage container, a testing control module in communication with the storage container and the burst valve, and a remote user interface remotely located from the detector. Preferably, the automated testing apparatus can simplify the testing procedure, increase the frequency of sensor testings, thereby notifying operations of sensor failures in a more timely fashion without the need for an operator to check the sensor locally.

Abstract: A high integrity protection system (HIPS) for protection of a pipe downstream of a wellhead includes: an inlet connected to the wellhead; outlet connected to the downstream pipe; two sets of two series-connected surface safety valves (SSVs) in fluid communication with the inlet and outlet, the two sets being in parallel fluid flow relation to each other, either one or both of the sets of SSVs operable as a flowpath for fluids entering the inlet and passing through the outlet to the downstream pipe; two vent control valves (VCVs), each connected to piping intermediate one set of series-connected SSVs, the VCVs being in fluid communication with a vent line, whereby, upon opening of a VCV, process pressure between the two SSVs is vented; a signal-generating safety logic solver, in accordance with preprogrammed safety and operational protocols; and pressure sensing transmitters attached to piping upstream of the HIPS outlet.

Abstract: The systems and processes of the present invention includes ESP variable speed drive controllers that function in conjunction with a safety logic solver, pressure sensors, and an emergency isolation valve to perform a functional test of the complete wellhead trunkline protection system without interruption of production.

Abstract: A local logic solver that operates with a local smart valve controller to control, test and monitor performance characteristics of a local field-mounted emergency isolation valve device, outputting a local indication of trouble on the device, which is mounted in the field away from the facility's central control panel for the process. The local logic solver includes a recording function and memory for retrieval of detected faults that are time-stamped and recorded locally to generate documentation and to track the elapsed time, starting when the degraded state of the device was detected and first signaled as a problem; other performance data is also recorded. Accordingly, the operation of the overall system is simplified by eliminating the need for an external computer to diagnose any problems.

Abstract: A system and method are provided for monitoring and control of a plurality of field devices separately provided in a safety subsystem and a process control subsystem. The field devices include conventional safety subsystem field devices associated with one or more processes or subprocesses and conventional process control subsystem field devices associated with one or more of the processes or subprocesses. The integrated and coordinated system uses complementary field device data including mappings of safety subsystem field devices and process control subsystem field devices corresponding to the same process or subprocess Signals are received from a compromised field device and its functions are delegated to its complementary field device as indicated by the complementary field device data.

Abstract: A method for diagnostics of a high integrity protection system (HIPS) for protection of a pipeline downstream of a wellhead includes: monitoring for initiation of an automatic trip or manual safety shutdown or full shut-off test; determining the process safety time (PST) that elapses between the time at which the upstream pressure reached the trip setpoint and the time at which the upstream pressure reaches the maximum allowable piping pressure (MAPP) of the downstream pipeline; and verifying that the safety critical isolation valves stroked to the fully closed position within ½ PST and that the downstream pressure did not exceed the MAPP. If the verification is successful, no action is required, whereas if the verification shows that either of those parameters are not met, then the HIPS signals an alarm to operators, and in the case of a manual safety shutdown or full shut-off test, resets the pressure trip setpoint to a lower level.