Abstract: A high integrity protection system (HIPS) for protection of a gathering line downstream of a number of wellhead flow lines includes: an inlet; an outlet; two sets of two series-connected isolation valves (ZVs) in fluid communication with the inlet and outlet, the two sets being in parallel fluid flow relation to each other, either one or both of the sets of ZVs operable as a path for fluid entering the inlet and passing through the outlet to the downstream pipe; two vent control valves (VCVs), each connected to piping intermediate one set of series-connected ZVs, the VCVs being in fluid communication with a vent line, whereby, upon opening of a VCV, process pressure between the two ZVs is vented; a signal-generating safety logic solver, in accordance with preprogrammed safety and operational protocols; and pressure sensing transmitters attached to piping upstream of the HIPS outlet. The system allows full-stroke, tight shut-off testing of the ZVs without interruption of wellhead production.

Abstract: The systems and processes of the present invention includes ESP variable speed drive controllers that function in conjunction with a safety logic solver, pressure sensors, and an emergency isolation valve to perform a functional test of the complete wellhead trunkline protection system without interruption of production.

Abstract: A high integrity protection system (HIPS) for protection of a pipe downstream of a wellhead includes an inlet connected to the wellhead; outlet connected to the downstream pipe; two sets of two series-connected surface safety valves (SSVs) in fluid communication with the inlet and outlet, the sets being in parallel fluid flow relation to each other, either one or both of the sets of SSVs operable as a flowpath for fluids entering the inlet and passing through the outlet to the downstream pipe; two vent control valves (VCVs), each connected to piping intermediate one set of series-connected SSVs, the VCVs being in fluid communication with a vent line, whereby, upon opening of a VCV, process pressure between the two SSVs is vented; a signal-generating safety logic solver, in accordance with preprogrammed safety and operational protocols; and pressure sensing transmitters attached to piping upstream of the HIPS outlet.

Abstract: A high integrity protection system (HIPS) for protection of a pipe downstream of a wellhead includes: an inlet connected to the wellhead; outlet connected to the downstream pipe; two sets of two series-connected surface safety valves (SSVs) in fluid communication with the inlet and outlet, the two sets being in parallel fluid flow relation to each other, either one or both of the sets of SSVs operable as a flowpath for fluids entering the inlet and passing through the outlet to the downstream pipe; two vent control valves (VCVs), each connected to piping intermediate one set of series-connected SSVs, the VCVs being in fluid communication with a vent line, whereby, upon opening of a VCV, process pressure between the two SSVs is vented; a signal-generating safety logic solver, in accordance with preprogrammed safety and operational protocols; and pressure sensing transmitters attached to piping upstream of the HIPS outlet.

Abstract: This invention relates to safety instrumented systems (“SIS”) for monitoring and controlling chemical and other industrial process field devices, and that are responsive to signals for the emergency shutdown of the process or system. The patent will significantly improve the reliability of communications within an emergency shutdown system, reduce unwanted trips, and adapt to process conditions by failing to a safe mode in dynamic conditions that are not considered by prior art logic solvers.

Abstract: An ESP variable speed drive controller functions in conjunction with a safety logic solver, dedicated pressure sensors and a surface emergency isolation valve, or safety shut-off valve (SSV), to perform a full functional test of the complete wellhead flowline system. The method includes the step of using a plurality of pressure transmitters to monitor the flowline pressure during normal operations and during a full stroke test of the safety shutoff valve and adjusting the speed of the downhole ESP during the test to maintain the pipeline pressure within predetermined safe pressure limits. This wellhead flowline protection system and method utilizes the downhole ESP speed controller and an SSV to ensure that dangerous pressure levels are not reached and provides for full functional safety testing of the wellhead system. The ESP motor speed controller is used to permit functional testing and remove the pressure source from protected downstream flowline piping.

Abstract: This invention relates to safety instrumented systems (“SIS”) for monitoring and controlling chemical and other industrial process field devices, and that are responsive to signals for the emergency shutdown of the process or system. The patent will significantly improve the reliability of communications within an emergency shutdown system, reduce unwanted trips, and adapt to process conditions by failing to a safe mode in dynamic conditions that are not considered by prior art logic solvers.

Abstract: A local logic solver that operates with a local smart valve controller to control, test and monitor performance characteristics of a local field-mounted emergency isolation valve device, outputting a local indication of trouble on the device, which is mounted in the field away from the facility's central control panel for the process. The local logic solver includes a recording function and memory for retrieval of detected faults that are time-stamped and recorded locally to generate documentation and to track the elapsed time, starting when the degraded state of the device was detected and first signaled as a problem; other performance data is also recorded. Accordingly, the operation of the overall system is simplified by eliminating the need for an external computer to diagnose any problems.

Abstract: An ESP variable speed drive controller functions in conjunction with a safety logic solver, dedicated pressure sensors and a surface emergency isolation valve, or safety shut-off valve (SSV), to perform a full functional test of the complete wellhead flowline system. The method includes the step of using a plurality of pressure transmitters to monitor the flowline pressure during normal operations and during a full stroke test of the safety shutoff valve and adjusting the speed of the downhole ESP during the test to maintain the pipeline pressure within predetermined safe pressure limits. This wellhead flowline protection system and method utilizes the downhole ESP speed controller and an SSV to ensure that dangerous pressure levels are not reached and provides for full functional safety testing of the wellhead system. The ESP motor speed controller is used to permit functional testing and remove the pressure source from protected downstream flowline piping.

Abstract: A local logic solver operates with a local smart valve controller to control and test a local field-mounted emergency isolation valve device, outputting a local indication of trouble on the device, which is mounted in the field away from the facility's central control panel for the process. Accordingly, the operation of the overall system is simplified by eliminating the need for an external computer to diagnose any problems. A local control panel includes an indicator light substantially adjacent to or in close proximity to the device being monitored to alert personnel of detected faults. Detected faults are time-stamped locally to generate documentation and to track the elapsed time, starting when the degraded state of the device was detected and first signaled as a problem.

Abstract: A high integrity protection system (HIPS) for the protection of a piping system downstream of a wellhead has an inlet connected to the wellhead and an outlet connected to the downstream piping system and includes: two sets of series-connected surface safety valves (SSVs) in fluid communication with the inlet, the two sets being in parallel fluid flow relation to each other, each set of SSVs consisting of two SSVs in series, either one or both of the two sets of SSVs operable as a flowpath for fluids entering the inlet and passing through the HIPS outlet to the piping system; two vent control valves (VCVs), each of which is connected to piping intermediate each of the two series-connected SSVs, each of the VCVs being in fluid flow relation to each other, each set of SSVs consisting of SSVs in series, either one or both of the two sets of SSVs operable as a flowpath for fluids entering the inlet and passing through the HIPS outlet to the piping system; two vent control valves (VCVs), each of which is connected

Abstract: An electrical terminal block has a heat-meltable fusible link establishing a closed electrical circuit between a conductor and an actuator responsive to a control signal transmitted by conductor for controlling the state of an emergency process control device, such as a shut-off valve. The heat-meltable fusible link melts in response to ambient heat exceeding a predetermined temperature to establish an open electrical circuit between the electrical conductor and the actuator thereby causing the actuator to move the emergency process control device to a safe position or state.

Abstract: A digital valve positioner is controlled to automatically characterize a valve to provide a linear relationship between the valve control signal and the amount of flow.

Abstract: A control device test system including an electrical switch and a device controller, wherein the device controller has a processor, a memory coupled to the processor, and an auxiliary input coupled to the processor and adapted to receive a binary signal from the electrical switch. A routine is stored in the memory of the processor and is adapted to be executed on the processor to cause a control device test to be performed in response to the receipt of the binary signal at the input.

Abstract: A control device test system including an electrical switch and a device controller, wherein the device controller has a processor, a memory coupled to the processor, and an auxiliary input coupled to the processor and adapted to receive a binary signal from the electrical switch. A routine is stored in the memory of the processor and is adapted to be executed on the processor to cause a control device test to be performed in response to the receipt of the binary signal at the input.