Patents by Inventor Paul Carvell

Paul Carvell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12370907
    Abstract: Various boost circuits that are used to improve or reduce the time needed to transition an electric machine from an off-state to an on-state at the start of a next pulse during pulsed controlled operation. With these various boost circuits, the naturally generated Back Electromotive Force or “BEMF” that is induced when an electrical machine transitions from the on state to the off state at the end of an on pulse is harvested, rectified, and stored on a storage device. The harvested energy is then made available to the electric machine as a “boost” voltage at the onset of the next on pulse, resulting in a reduced transition time from the off-state to the on-state.
    Type: Grant
    Filed: October 17, 2023
    Date of Patent: July 29, 2025
    Assignee: Tula eTechnology, Inc.
    Inventor: Paul Carvell
  • Patent number: 12311772
    Abstract: Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.
    Type: Grant
    Filed: March 15, 2023
    Date of Patent: May 27, 2025
    Assignee: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Adya S. Tripathi
  • Patent number: 12278581
    Abstract: An electric machine is provided. A power converter is coupled between a power supply and a wound field synchronous machine. The power converter is arranged to provide a pulsed operation by providing a pulsed DC current to field windings of the wound field synchronous machine.
    Type: Grant
    Filed: March 15, 2023
    Date of Patent: April 15, 2025
    Assignee: Tula eTechnology, Inc.
    Inventors: Philippe Farah, Paul Carvell
  • Patent number: 12206346
    Abstract: An electric machine is provided. A polyphase machine is provided. A power inverter is electrically connected to the polyphase machine. A controller is electrically connected to the power inverter, wherein the controller provides switching signals to the power inverter, wherein the controller comprises a trajectory calculator that provides an optimized trajectory for transitioning the polyphase machine from a first torque to a second torque.
    Type: Grant
    Filed: May 16, 2023
    Date of Patent: January 21, 2025
    Assignee: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Amnish Singh, Tate Allen Cooper
  • Publication number: 20240195342
    Abstract: A method of controlling an electric machine having a separately excitable rotor and stator includes pulsing the electric machine and controlling the electric machine to an OFF state. Pulsing the electric machine includes exiting the rotor with direction current and the stator with a stator biasing current at the same time to generate magnetic flux in the rotor via two separate paths. Pulsing the electric machine may also include terminating the stator basing current when a desired magnetic flux is generated in the rotor. Pulsing the electric machine may include proving a stator flux to the stator such that the electric machine provides a pulse torque.
    Type: Application
    Filed: December 18, 2023
    Publication date: June 13, 2024
    Applicant: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Philippe Farah
  • Publication number: 20240120860
    Abstract: A method of controlling an electric machine having a separately excitable rotor and stator includes exciting the rotor and the stator at the same time to generate an optimal magnetic flux in the electric machine. The method includes maintaining the optimal magnetic flux by reducing a stator current as a rotor current rises. The method also includes providing a torque current to the stator as the rotor current rises such that the electric machine produces a demanded torque while the rotor current rises.
    Type: Application
    Filed: September 28, 2023
    Publication date: April 11, 2024
    Applicant: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Md. Zakirul Islam
  • Publication number: 20240063740
    Abstract: A method of predicting torque modulation parameters of an electric machine based on operating conditions of the electric machine includes generating a data set for torque modulation parameters of an electric machine for the different operating conditions of the electric machine. The method also includes relating the torque modulation parameters to the operating conditions of the electric machine with a model and loading the model into a controller of the electric machine. The method also includes predicting the torque modulation parameters of the electric machine for the operating conditions of the electric machine using the model in real-time. The method may include adjusting the torque modulation parameters of the electric machine based on the predicted torque modulation parameters.
    Type: Application
    Filed: July 7, 2023
    Publication date: February 22, 2024
    Applicant: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Siyu Leng, Zakirul Islam
  • Patent number: 11888424
    Abstract: A method of controlling an electric machine having a separately excitable rotor and stator includes pulsing the electric machine and controlling the electric machine to an OFF state. Pulsing the electric machine includes exiting the rotor with direction current and the stator with a stator biasing current at the same time to generate magnetic flux in the rotor via two separate paths. Pulsing the electric machine may also include terminating the stator basing current when a desired magnetic flux is generated in the rotor. Pulsing the electric machine may include proving a stator flux to the stator such that the electric machine provides a pulse torque.
    Type: Grant
    Filed: May 22, 2023
    Date of Patent: January 30, 2024
    Assignee: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Philippe Farah
  • Publication number: 20240022197
    Abstract: A method of controlling an electric machine having a separately excitable rotor and stator includes pulsing the electric machine and controlling the electric machine to an OFF state. Pulsing the electric machine includes exiting the rotor with direction current and the stator with a stator biasing current at the same time to generate magnetic flux in the rotor via two separate paths. Pulsing the electric machine may also include terminating the stator basing current when a desired magnetic flux is generated in the rotor. Pulsing the electric machine may include proving a stator flux to the stator such that the electric machine provides a pulse torque.
    Type: Application
    Filed: May 22, 2023
    Publication date: January 18, 2024
    Applicant: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Philippe Farah
  • Patent number: 11863096
    Abstract: A boost circuit is arranged to reduce rise and fall times of pulsed power used for pulsed control operation of electric machines. Magnetic energy present in the electric machine at the end of a pulse is extracted by the boost circuit to reduce the pulse fall time. The energy is stored by the boost circuit and then applied at the beginning of a subsequent pulse to reduce the rise time. By reducing rise and fall times compared to not using such a boost circuit, machine efficiency is improved.
    Type: Grant
    Filed: February 3, 2021
    Date of Patent: January 2, 2024
    Assignee: Tula eTechnology, Inc.
    Inventors: Babak Mazda, Adya S. Tripathi, Paul Carvell
  • Publication number: 20230268852
    Abstract: A method of controlling an electric motor includes receiving a duty cycle for the electric motor for delivering a target torque from the electric motor, generating a pulse train, and pulsing the electric motor with the generated pulse train. Generating the pulse train being at least partially based on the received duty cycle. The generated pulse train optimized to improve at least one of noise, vibration, or harshness of the electric motor when compared to a constant pulse frequency.
    Type: Application
    Filed: April 24, 2023
    Publication date: August 24, 2023
    Applicant: Tula eTechnology, Inc.
    Inventors: Andrew W. Phillips, Matthew A. Younkins, Paul Carvell, John M. Fuerst
  • Patent number: 11695361
    Abstract: An electric machine is provided. A polyphase machine is provided. A power inverter is electrically connected to the polyphase machine. A controller is electrically connected to the power inverter, wherein the controller provides switching signals to the power inverter, wherein the controller comprises a trajectory calculator that provides an optimized trajectory for transitioning the polyphase machine from a first torque to a second torque.
    Type: Grant
    Filed: June 13, 2022
    Date of Patent: July 4, 2023
    Assignee: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Amnish Singh, Tate Allen Cooper
  • Patent number: 11637513
    Abstract: A method of controlling an electric motor includes receiving a duty cycle for the electric motor for delivering a target torque from the electric motor, generating a pulse train, and pulsing the electric motor with the generated pulse train. Generating the pulse train being at least partially based on the received duty cycle. The generated pulse train optimized to improve at least one of noise, vibration, or harshness of the electric motor when compared to a constant pulse frequency.
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: April 25, 2023
    Inventors: Andrew W. Phillips, Matthew A. Younkins, Paul Carvell, John M. Fuerst
  • Patent number: 11623529
    Abstract: Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.
    Type: Grant
    Filed: October 8, 2021
    Date of Patent: April 11, 2023
    Assignee: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Adya S. Tripathi
  • Publication number: 20220294368
    Abstract: A method of controlling an electric motor includes receiving a duty cycle for the electric motor for delivering a target torque from the electric motor, generating a pulse train, and pulsing the electric motor with the generated pulse train. Generating the pulse train being at least partially based on the received duty cycle. The generated pulse train optimized to improve at least one of noise, vibration, or harshness of the electric motor when compared to a constant pulse frequency.
    Type: Application
    Filed: March 15, 2022
    Publication date: September 15, 2022
    Inventors: Andrew W. Phillips, Matthew A. Younkins, Paul Carvell, John M. Fuerst
  • Patent number: 11427177
    Abstract: A variety of methods, controllers and electric machine systems are described for pulse control of electric machines (e.g., electric motors and generators). To improve the energy conversion efficiency of the machine, pulse control involves determining if the machine should operate in a continuous mode or pulse mode, and if the latter, defining a magnitude, duty cycle, and frequency for the pulses. One or more tables, indexing by a wide range of speeds and torque requests, is/are used to define the pulsing frequency or a pulsing frequency pattern.
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: August 30, 2022
    Assignee: Tula eTechnology, Inc.
    Inventors: Louis J. Serrano, Paul Carvell
  • Patent number: 11167648
    Abstract: Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.
    Type: Grant
    Filed: March 17, 2021
    Date of Patent: November 9, 2021
    Assignee: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Adya S. Tripathi
  • Patent number: 11133767
    Abstract: A variety of methods, controllers and electric machine systems are described for pulse control of electric machines (e.g., electric motors and generators). To improve the energy conversion efficiency of the machine, pulse control involves determining if the machine should operate in a continuous mode or pulse mode, and if the latter, defining a magnitude, duty cycle, and frequency for the pulses. One or more tables, indexing by a wide range of speeds and torque requests, is/are used to define the pulsing frequency or a pulsing frequency pattern.
    Type: Grant
    Filed: March 12, 2021
    Date of Patent: September 28, 2021
    Assignee: Tula eTechnology, Inc.
    Inventors: Louis J. Serrano, Paul Carvell, Adya S. Tripathi
  • Patent number: 11088644
    Abstract: A variety of methods, controllers and electric machine systems are described that facilitate pulsed control of electric machines to improve the energy efficiency of the electric machine when conditions warrant. Selected transitions between pulsing output levels are controlled to provide a cubic or higher order transition torque profile. In various implementations, cubic, quintic or higher order transition profiles are use. The use of such transition torque profiles can improve NVH characteristics of the electric machine while providing energy efficient pulse transitions.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: August 10, 2021
    Assignee: Tula eTechnology, Inc.
    Inventor: Paul Carvell
  • Patent number: 10944352
    Abstract: A boost circuit is arranged to reduce rise and fall times of pulsed power used for pulsed control operation of electric machines. Magnetic energy present in the electric machine at the end of a pulse is extracted by the boost circuit to reduce the pulse fall time. The energy is stored by the boost circuit and then applied at the beginning of a subsequent pulse to reduce the rise time. By reducing rise and fall times compared to not using such a boost circuit, machine efficiency is improved.
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: March 9, 2021
    Assignee: Tula eTechnology, Inc.
    Inventors: Babak Mazda, Adya S. Tripathi, Paul Carvell