Patents by Inventor Paul Carvell

Paul Carvell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11637513
    Abstract: A method of controlling an electric motor includes receiving a duty cycle for the electric motor for delivering a target torque from the electric motor, generating a pulse train, and pulsing the electric motor with the generated pulse train. Generating the pulse train being at least partially based on the received duty cycle. The generated pulse train optimized to improve at least one of noise, vibration, or harshness of the electric motor when compared to a constant pulse frequency.
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: April 25, 2023
    Inventors: Andrew W. Phillips, Matthew A. Younkins, Paul Carvell, John M. Fuerst
  • Patent number: 11623529
    Abstract: Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.
    Type: Grant
    Filed: October 8, 2021
    Date of Patent: April 11, 2023
    Assignee: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Adya S. Tripathi
  • Publication number: 20220399844
    Abstract: An electric machine is provided. A polyphase machine is provided. A power inverter is electrically connected to the polyphase machine. A controller is electrically connected to the power inverter, wherein the controller provides switching signals to the power inverter, wherein the controller comprises a trajectory calculator that provides an optimized trajectory for transitioning the polyphase machine from a first torque to a second torque.
    Type: Application
    Filed: June 13, 2022
    Publication date: December 15, 2022
    Inventors: Paul CARVELL, Amnish SINGH, Tate Allen COOPER
  • Publication number: 20220311369
    Abstract: Methods, controllers and electric machine systems are described for multi-phase control of electric machines (e.g., electric motors and generators).
    Type: Application
    Filed: February 28, 2022
    Publication date: September 29, 2022
    Inventor: Paul CARVELL
  • Publication number: 20220294368
    Abstract: A method of controlling an electric motor includes receiving a duty cycle for the electric motor for delivering a target torque from the electric motor, generating a pulse train, and pulsing the electric motor with the generated pulse train. Generating the pulse train being at least partially based on the received duty cycle. The generated pulse train optimized to improve at least one of noise, vibration, or harshness of the electric motor when compared to a constant pulse frequency.
    Type: Application
    Filed: March 15, 2022
    Publication date: September 15, 2022
    Inventors: Andrew W. Phillips, Matthew A. Younkins, Paul Carvell, John M. Fuerst
  • Patent number: 11427177
    Abstract: A variety of methods, controllers and electric machine systems are described for pulse control of electric machines (e.g., electric motors and generators). To improve the energy conversion efficiency of the machine, pulse control involves determining if the machine should operate in a continuous mode or pulse mode, and if the latter, defining a magnitude, duty cycle, and frequency for the pulses. One or more tables, indexing by a wide range of speeds and torque requests, is/are used to define the pulsing frequency or a pulsing frequency pattern.
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: August 30, 2022
    Assignee: Tula eTechnology, Inc.
    Inventors: Louis J. Serrano, Paul Carvell
  • Publication number: 20220094290
    Abstract: A variety of methods, controllers and electric machine systems are described that facilitate pulsed control of electric machines to improve the energy efficiency of the electric machine when conditions warrant. Selected transitions between pulsing output levels are controlled to provide a cubic or higher order transition torque profile. In various implementations, cubic, quintic or higher order transition profiles are use. The use of such transition torque profiles can improve NVH characteristics of the electric machine while providing energy efficient pulse transitions.
    Type: Application
    Filed: December 7, 2021
    Publication date: March 24, 2022
    Inventor: Paul CARVELL
  • Publication number: 20220024322
    Abstract: Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.
    Type: Application
    Filed: October 8, 2021
    Publication date: January 27, 2022
    Inventors: Paul CARVELL, Adya S. TRIPATHI
  • Publication number: 20210351733
    Abstract: A variety of methods, controllers and electric machine systems are described that facilitate pulsed control of electric machines to improve the energy efficiency of the electric machine when conditions warrant. Selected transitions between pulsing output levels are controlled to provide a cubic or higher order transition torque profile. In various implementations, cubic, quintic or higher order transition profiles are use. The use of such transition torque profiles can improve NVH characteristics of the electric machine while providing energy efficient pulse transitions.
    Type: Application
    Filed: May 5, 2020
    Publication date: November 11, 2021
    Inventor: Paul CARVELL
  • Patent number: 11167648
    Abstract: Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.
    Type: Grant
    Filed: March 17, 2021
    Date of Patent: November 9, 2021
    Assignee: Tula eTechnology, Inc.
    Inventors: Paul Carvell, Adya S. Tripathi
  • Publication number: 20210323415
    Abstract: Modulated pulse control of electric machines to deliver a desired output in a more energy efficient manner by either (a) operating the electric machine in a continuous mode when a requested torque demand is greater than the peak efficiency torque of the electric machine or (b) in a pulsed modulation mode when the requested torque demand is less than the peak efficiency torque of the electric machine. When operating in the pulsed modulation mode, the inverter may be deactivated to further improve the system efficiency when field weakening is not required to mitigate or eliminate generation of a retarding torque in situations when Back Electromagnetic Force (BEMF) exceeds a supply voltage for the inverter of the machine.
    Type: Application
    Filed: March 17, 2021
    Publication date: October 21, 2021
    Inventors: Paul CARVELL, Adya S. TRIPATHI
  • Patent number: 11133767
    Abstract: A variety of methods, controllers and electric machine systems are described for pulse control of electric machines (e.g., electric motors and generators). To improve the energy conversion efficiency of the machine, pulse control involves determining if the machine should operate in a continuous mode or pulse mode, and if the latter, defining a magnitude, duty cycle, and frequency for the pulses. One or more tables, indexing by a wide range of speeds and torque requests, is/are used to define the pulsing frequency or a pulsing frequency pattern.
    Type: Grant
    Filed: March 12, 2021
    Date of Patent: September 28, 2021
    Assignee: Tula eTechnology, Inc.
    Inventors: Louis J. Serrano, Paul Carvell, Adya S. Tripathi
  • Patent number: 11088644
    Abstract: A variety of methods, controllers and electric machine systems are described that facilitate pulsed control of electric machines to improve the energy efficiency of the electric machine when conditions warrant. Selected transitions between pulsing output levels are controlled to provide a cubic or higher order transition torque profile. In various implementations, cubic, quintic or higher order transition profiles are use. The use of such transition torque profiles can improve NVH characteristics of the electric machine while providing energy efficient pulse transitions.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: August 10, 2021
    Assignee: Tula eTechnology, Inc.
    Inventor: Paul Carvell
  • Publication number: 20210203263
    Abstract: A variety of methods, controllers and electric machine systems are described for pulse control of electric machines (e.g., electric motors and generators). To improve the energy conversion efficiency of the machine, pulse control involves determining if the machine should operate in a continuous mode or pulse mode, and if the latter, defining a magnitude, duty cycle, and frequency for the pulses. One or more tables, indexing by a wide range of speeds and torque requests, is/are used to define the pulsing frequency or a pulsing frequency pattern.
    Type: Application
    Filed: March 12, 2021
    Publication date: July 1, 2021
    Inventors: Louis J. SERRANO, Paul CARVELL, Adya S. TRIPATHI
  • Publication number: 20210159836
    Abstract: A boost circuit is arranged to reduce rise and fall times of pulsed power used for pulsed control operation of electric machines. Magnetic energy present in the electric machine at the end of a pulse is extracted by the boost circuit to reduce the pulse fall time. The energy is stored by the boost circuit and then applied at the beginning of a subsequent pulse to reduce the rise time. By reducing rise and fall times compared to not using such a boost circuit, machine efficiency is improved.
    Type: Application
    Filed: February 3, 2021
    Publication date: May 27, 2021
    Inventors: Babak MAZDA, Adya S. TRIPATHI, Paul CARVELL
  • Publication number: 20210146909
    Abstract: A variety of methods, controllers and electric machine systems are described for pulse control of electric machines (e.g., electric motors and generators). To improve the energy conversion efficiency of the machine, pulse control involves determining if the machine should operate in a continuous mode or pulse mode, and if the latter, defining a magnitude, duty cycle, and frequency for the pulses. One or more tables, indexing by a wide range of speeds and torque requests, is/are used to define the pulsing frequency or a pulsing frequency pattern.
    Type: Application
    Filed: November 20, 2019
    Publication date: May 20, 2021
    Inventors: Louis J. SERRANO, Paul CARVELL
  • Patent number: 10944352
    Abstract: A boost circuit is arranged to reduce rise and fall times of pulsed power used for pulsed control operation of electric machines. Magnetic energy present in the electric machine at the end of a pulse is extracted by the boost circuit to reduce the pulse fall time. The energy is stored by the boost circuit and then applied at the beginning of a subsequent pulse to reduce the rise time. By reducing rise and fall times compared to not using such a boost circuit, machine efficiency is improved.
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: March 9, 2021
    Assignee: Tula eTechnology, Inc.
    Inventors: Babak Mazda, Adya S. Tripathi, Paul Carvell
  • Publication number: 20200212834
    Abstract: A boost circuit is arranged to reduce rise and fall times of pulsed power used for pulsed control operation of electric machines. Magnetic energy present in the electric machine at the end of a pulse is extracted by the boost circuit to reduce the pulse fall time. The energy is stored by the boost circuit and then applied at the beginning of a subsequent pulse to reduce the rise time. By reducing rise and fall times compared to not using such a boost circuit, machine efficiency is improved.
    Type: Application
    Filed: March 13, 2020
    Publication date: July 2, 2020
    Inventors: Babak MAZDA, Adya S. TRIPATHI, Paul CARVELL
  • Publication number: 20200028497
    Abstract: A power supply for a gate driver circuit is provided. The power supply is configured to supply a logic voltage, a positive voltage and a negative voltage to the gate driver circuit such that a gated semiconductor driven by the gate driver circuit does not inadvertently turn on. The gate driver power supply is configured such that the logic voltage becomes a steady-state voltage prior to the positive voltage becoming a steady-state voltage and remains above a first voltage value until the positive voltage is less than a second voltage value.
    Type: Application
    Filed: July 23, 2018
    Publication date: January 23, 2020
    Applicant: BAE Systems Controls Inc.
    Inventor: Paul Carvell
  • Patent number: 10523185
    Abstract: A power supply for a gate driver circuit is provided. The power supply is configured to supply a logic voltage, a positive voltage and a negative voltage to the gate driver circuit such that a gated semiconductor driven by the gate driver circuit does not inadvertently turn on. The gate driver power supply is configured such that the logic voltage becomes a steady-state voltage prior to the positive voltage becoming a steady-state voltage and remains above a first voltage value until the positive voltage is less than a second voltage value.
    Type: Grant
    Filed: July 23, 2018
    Date of Patent: December 31, 2019
    Assignee: BAE Systems Controls Inc.
    Inventor: Paul Carvell