Patents by Inventor Paul Merrick
Paul Merrick has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240116212Abstract: An engineered wood based siding, cladding or panel with a microstrand interface layer (MIL) applied to the top of the main strand matrix layers to minimize telegraphing, add rigidity and strength, and provide an improved surface appearance. The MIL comprises microstrands applied to the surface of the strand matrix or mat during production, prior to deposition of a fines layer. The MIL prevents the loss of fines into the strand matrix, and helps prevent or eliminate strand telegraphing.Type: ApplicationFiled: December 14, 2023Publication date: April 11, 2024Inventors: GARETH PAUL MERRICK, BRIAN ST. GERMAIN
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Publication number: 20240060309Abstract: A wood or manufactured wood-composite based siding used on concrete wall or concrete masonry unit (CMU, or block) construction (including, but not limited to, insulated concrete form construction) with an integrated rainscreen feature. The rainscreen feature or component is applied to, or integrated into or with, the back of the siding (i.e., the inner surface) during the manufacturing process, or in a secondary process thereafter. The features may include raised elements, strips, ridges, or wedges, with one or more channels or spaces. No job-site assembly is required, thereby reducing time and cost.Type: ApplicationFiled: October 31, 2023Publication date: February 22, 2024Inventor: GARETH PAUL MERRICK
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Patent number: 11872720Abstract: An engineered wood based siding, cladding or panel with a microstrand interface layer (MIL) applied to the top of the main strand matrix layers to minimize telegraphing, add rigidity and strength, and provide an improved surface appearance. The MIL comprises microstrands applied to the surface of the strand matrix or mat during production, prior to deposition of a fines layer. The MIL prevents the loss of fines into the strand matrix, and helps prevent or eliminate strand telegraphing.Type: GrantFiled: November 8, 2022Date of Patent: January 16, 2024Assignee: LOUISIANA-PACIFIC CORP.Inventors: Gareth Paul Merrick, Brian St. Germain
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Patent number: 11802411Abstract: A wood or manufactured wood-composite based siding used on concrete wall or concrete masonry unit (CMU, or block) construction (including, but not limited to, insulated concrete form construction) with an integrated rainscreen feature. The rainscreen feature or component is applied to, or integrated into or with, the back of the siding (i.e., the inner surface) during the manufacturing process, or in a secondary process thereafter. The features may include raised elements, strips, ridges, or wedges, with one or more channels or spaces. No job-site assembly is required, thereby reducing time and cost.Type: GrantFiled: February 15, 2022Date of Patent: October 31, 2023Assignee: LOUISIANA PACIFIC CORP.Inventor: Gareth Paul Merrick
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Publication number: 20230332415Abstract: A system, flashing apparatus, and associated methods for protecting vertical butt joints in installed siding having locking profiles. The lower profiled edge of the siding is modified proximate the ends during manufacture or in a factory setting to create a modified section configured to mate with a unique piece of factory-produced or pre-made flashing of similar or matching profile. The flashing piece fits with the ends of the adjacent siding boards in a horizontal row and aligns with the profile of the locking edges of vertically adjacent siding boards so the system sheds water effectively and prevents water from penetrating behind the siding. In addition, the factory-modified siding and the pre-manufactured flashing pieces may be supplied as a ready-to-install system that simplifies the siding installation process and shortens the time and cost of installation.Type: ApplicationFiled: April 13, 2023Publication date: October 19, 2023Inventors: DAVID L. STACKHOUSE, MATTHEW E. VRAZEL, G. PAUL MERRICK, JR.
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Publication number: 20230311446Abstract: A manufactured wood panel or board with an integrated conveying laminate that conveys a fire resistant (FR) additive to specific locations within the panel or board during the manufacturing process, and the process and system for producing a panel or board with an FR conveying laminate. The laminate may be a natural or synthetic material with a closed (i.e., solid) or open (i.e., mesh-like) surface. In addition to providing resistance to fire spread and fire combustion, the laminate also may be selected from a group of materials that produce desired structural properties (i.e., minimize cracking, enhance structural integrity) both before and during a particular event, such as a fire event.Type: ApplicationFiled: March 31, 2023Publication date: October 5, 2023Inventors: G. PAUL MERRICK, JIANWEN NI, LANCE OLSON
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Publication number: 20230219327Abstract: A multi-layer fire-resistant (FR) panel or board, for use in exterior applications, such as siding, cladding, trim, fencing, or sheathing. The panel or board may be OSB or other form of engineered-wood, with an integrated fire-resistant laminate incorporated during a manufacturing process. The laminate may be placed on top of or under a fines layer. The laminate may be placed under an overlay layer, such as a resin-impregnated paper overlay, or other form of weather- or water-resistant barrier (WRB). The laminate itself may also serve as a WRB, and may thus be combined with or substituted for the overlay layer. A second FR laminate may be applied on the bottom of the panel or board. In addition to providing FR characteristics, the laminate also protects the structural integrity of the panel by preventing or reducing the splitting and/or cracking of the panel or board during a fire event.Type: ApplicationFiled: January 13, 2023Publication date: July 13, 2023Inventors: JIANWEN NI, G. PAUL MERRICK
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Publication number: 20230143301Abstract: An engineered wood based siding, cladding or panel with a microstrand interface layer (MIL) applied to the top of the main strand matrix layers to minimize telegraphing, add rigidity and strength, and provide an improved surface appearance. The MIL comprises microstrands applied to the surface of the strand matrix or mat during production, prior to deposition of a fines layer. The MIL prevents the loss of fines into the strand matrix, and helps prevent or eliminate strand telegraphing.Type: ApplicationFiled: November 8, 2022Publication date: May 11, 2023Inventors: GARETH PAUL MERRICK, BRIAN ST. GERMAIN
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Publication number: 20230047169Abstract: A unique modified shiplap joint with a transverse spline extending into the respective edge of each piece of siding forming the joint. The spline ensures that the two adjacent pieces of siding are properly and adequately connected to each other, and, through the nail in the underlap portion of the joint, to the wall. The spline may be located in four possible positions: (1) attached to the back side of the underlap section of the joint (i.e., closest to the wall); (2) through the center of the underlap section of the joint; (3) directly attached to the front face of the underlap section of the joint; and (4) through the overlap section of the joint (i.e., closest to the outside face). The spline may be installed on one of the pieces of siding during manufacturing or at the factory, or alternatively, at the job site.Type: ApplicationFiled: August 11, 2022Publication date: February 16, 2023Inventors: GARETH PAUL MERRICK, TOMMY R. WYATT, ERIC C. BILLINGS, BRIAN W. MATHIS
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Publication number: 20220412084Abstract: An engineered wood based siding, cladding or panel with a pre-consolidated fines layer (PCF) applied to the top of the main strand matrix layers to minimize telegraphing and provide an improved surface appearance. The PCF is consolidated prior to application to the surface of the strand matrix or mat, and takes the place of a loose fines layer. The PCF prevents the loss of fines into the strand matrix, effectively keeping the fines at the surface so they can effectively and efficiently function to prevent or eliminate strand telegraphing, and provide a smooth finished surface for the product.Type: ApplicationFiled: June 24, 2022Publication date: December 29, 2022Inventors: GARETH PAUL MERRICK, BRIAN ST. GERMAIN
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Publication number: 20220402162Abstract: An engineered wood based siding, cladding or panel with a fines interface layer between the main strand matrix layers and the fines layer to minimize telegraphing and provide an improved surface appearance. The fines interface layer is applied to the surface of the strand matrix or mat prior to application of the fines layer. The FIL sits between the strand matrix and the fines layer, and prevents the loss of fines into the strand matrix. The FIL thus keeps the fines at the surface so they can effectively and efficiently function to prevent or eliminate strand telegraphing, and provide a smooth finished surface for the product.Type: ApplicationFiled: June 17, 2022Publication date: December 22, 2022Inventors: GARETH PAUL MERRICK, BRIAN ST. GERMAIN, LANCE OLSON
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Patent number: 11413783Abstract: A system and methods for manufacturing and constructing a fence panel or pickets using engineered wood products, including, but not limited to, oriented-strand board (OSB), fiber strand, or laminated strand lumber. An entire piece of durable, treated engineered wood panel is divided into multiple “fence blanks” of equal size. Each fence blank is then subjected to edge profiling on top and bottom edges, and top feature milling to create fence top features, with finishing, texture, printing, paper overlay, or combinations thereof, added to one or both faces of the blank. Blanks may be milled in a stack. Blanks may then have grooves or other finishing features added to create a finished fence panel. Alternatively, a fence blank can be slit or cut into multiple raw pickets, also with finishing treatments to one or both faces, to create a series of raw pickets. The resulting finished fence panel or pickets provide the authentic look and appeal of real wood, but with the advantages of treated engineered wood.Type: GrantFiled: November 13, 2018Date of Patent: August 16, 2022Assignee: LOUISIANA-PACIFIC CORPORATIONInventors: Adina Barnes, Jarrod Kevin Line, Gareth Paul Merrick
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Publication number: 20220170273Abstract: A wood or manufactured wood-composite based siding used on concrete wall or concrete masonry unit (CMU, or block) construction (including, but not limited to, insulated concrete form construction) with an integrated rainscreen feature. The rainscreen feature or component is applied to, or integrated into or with, the back of the siding (i.e., the inner surface) during the manufacturing process, or in a secondary process thereafter. The features may include raised elements, strips, ridges, or wedges, with one or more channels or spaces. No job-site assembly is required, thereby reducing time and cost.Type: ApplicationFiled: February 15, 2022Publication date: June 2, 2022Inventor: GARETH PAUL MERRICK
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Patent number: 11248379Abstract: A wood or manufactured wood-composite based siding used on concrete wall or concrete masonry unit (CMU, or block) construction (including, but not limited to, insulated concrete form construction) with an integrated rainscreen feature. The rainscreen feature or component is applied to, or integrated into or with, the back of the siding (i.e., the inner surface) during the manufacturing process, or in a secondary process thereafter. The features may include raised elements, strips or ridges from approximately 1/16 to approximately ¾ inches tall, with one or more channels or spaces. No job-site assembly is required, thereby reducing time and cost.Type: GrantFiled: March 25, 2020Date of Patent: February 15, 2022Assignee: LOUISIANA-PACIFIC CORPORATIONInventor: Gareth Paul Merrick
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Publication number: 20220042319Abstract: A lap siding product with a unique shiplap joint that spaces abutting pieces of siding correctly from each other without installer measurements. The shiplap joint comprises a bottom element and a top element. A lap siding panel or board has a bottom element shiplap joint at one end, and a top elements shiplap joint at the other end. The corresponding ends of two lap siding panels or boards (i.e., one bottom element and one top element) together form the unique shiplap joint of the present invention. One or more drainage channels or grooves help re-direct water from the joint, and at least one of the channels or grooves also provides a visual element for proper spacing. An engineered “stop” on the underside of the top element also helps space the pieces of siding correctly, without requiring measurement during installation.Type: ApplicationFiled: October 26, 2021Publication date: February 10, 2022Inventors: PAUL MERRICK, LARRY LAMPART, LANCE OLSON
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Patent number: 11225799Abstract: A lap siding product with a unique shiplap joint that spaces abutting pieces of siding correctly from each other without installer measurements. The shiplap joint comprises a bottom element and a top element. A lap siding panel or board has a bottom element shiplap joint at one end, and a top elements shiplap joint at the other end. The corresponding ends of two lap siding panels or boards (i.e., one bottom element and one top element) together form the unique shiplap joint of the present invention. An engineered “stop” on the underside of the top element spaces the pieces of siding correctly, without requiring measurement during installation. This also eliminates the need for caulk, pan flashing or joint covers in the joint between the pieces of siding or cladding. The shape of the joint also reduces the intrusion of water, and re-directs water down and out from behind the siding.Type: GrantFiled: January 28, 2020Date of Patent: January 18, 2022Assignee: LOUISIANA-PACIFIC CORPORATIONInventors: Paul Merrick, Larry Lampart, Lance Olson
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Patent number: 11156002Abstract: A lap siding product with a unique shiplap joint that spaces abutting pieces of siding correctly from each other without installer measurements. The shiplap joint comprises a bottom element and a top element. A lap siding panel or board has a bottom element shiplap joint at one end, and a top elements shiplap joint at the other end. The corresponding ends of two lap siding panels or boards (i.e., one bottom element and one top element) together form the unique shiplap joint of the present invention. One or more drainage channels or grooves help re-direct water from the joint, and at least one of the channels or grooves also provides a visual element for proper spacing. An engineered “stop” on the underside of the top element also helps space the pieces of siding correctly, without requiring measurement during installation.Type: GrantFiled: April 27, 2020Date of Patent: October 26, 2021Assignee: LOUISIANA-PACIFIC CORPORATIONInventors: Paul Merrick, Larry Lampart, Lance Olson
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Publication number: 20210246656Abstract: A lap siding or panel siding product with a unique shiplap joint that spaces abutting pieces of lap siding correctly from each other without measurements taken or needed by the installer. The shiplap joint comprises a bottom element and a top element, each extending from the respective piece of lap or panel siding. A set of “tabs” or “hook-tabs” is engineered on or adjacent to the underside of each joint element to space the pieces of lap or panel siding correctly, without requiring measurement during installation. The locations of the tabs or hook-tabs serve as a stop point for placement of the two pieces of lap or panel siding, allowing self-indexing. Post-installation, as the siding pieces expand or elongate length-wise or laterally, the two tabs or hook-tabs move away from each other, thereby allowing expansion and/or elongation without distortion or warping of the siding pieces.Type: ApplicationFiled: February 8, 2021Publication date: August 12, 2021Inventors: BRIAN ST. GERMAIN, PAUL MERRICK, LANCE OLSON
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Publication number: 20200308844Abstract: A wood or manufactured wood-composite based siding used on concrete wall or concrete masonry unit (CMU, or block) construction (including, but not limited to, insulated concrete form construction) with an integrated rainscreen feature. The rainscreen feature or component is applied to, or integrated into or with, the back of the siding (i.e., the inner surface) during the manufacturing process, or in a secondary process thereafter. The features may include raised elements, strips or ridges from approximately 1/16 to approximately ¾ inches tall, with one or more channels or spaces. No job-site assembly is required, thereby reducing time and cost.Type: ApplicationFiled: March 25, 2020Publication date: October 1, 2020Inventor: GARETH PAUL MERRICK
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Publication number: 20200270871Abstract: A manufactured wood based siding or cladding product made from an engineered wood composite including, but not limited to, oriented strand board (OSB), hardboard, plywood, and combinations thereof, with fire-resistant properties (e.g., resistance to flame spread, ignition and combustion) imparted during the manufacturing process. An engineered wood-based composite siding product (in various forms, including lap, panel or trim) possessing such material properties is better suited for meeting the requirements of certain communities or areas where building codes require such protection due to the risk of fires (such as those posed within the boundaries of the wildland-urban interface, WUI). Engineered or manufactured wood-based composite products are typically manufactured by assembling multiple layers, then consolidating these layers using heat and pressure. A “fines” layer comprising wood or lignocellulosic wood particles is currently applied to the face of engineered wood-based composite siding products (e.g.Type: ApplicationFiled: February 27, 2020Publication date: August 27, 2020Inventor: G. PAUL MERRICK