Patents by Inventor Paul Merrick

Paul Merrick has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200256062
    Abstract: A lap siding product with a unique shiplap joint that spaces abutting pieces of siding correctly from each other without installer measurements. The shiplap joint comprises a bottom element and a top element. A lap siding panel or board has a bottom element shiplap joint at one end, and a top elements shiplap joint at the other end. The corresponding ends of two lap siding panels or boards (i.e., one bottom element and one top element) together form the unique shiplap joint of the present invention. One or more drainage channels or grooves help re-direct water from the joint, and at least one of the channels or grooves also provides a visual element for proper spacing. An engineered “stop” on the underside of the top element also helps space the pieces of siding correctly, without requiring measurement during installation.
    Type: Application
    Filed: April 27, 2020
    Publication date: August 13, 2020
    Inventors: PAUL MERRICK, LARRY LAMPART, LANCE OLSON
  • Publication number: 20200247002
    Abstract: An improved engineered wood product, and related methods, with improved actual and apparent surface quality. The product includes a high basis weight fines layer overlaying a strand matrix base layer, with one or more overlay layers. The fines layer may be placed between the overlay layers, if multiple overlays are present. The configuration of fines layer and overlay layer(s) minimizes the presence of sub-surface imperfections that may result in visible telegraphing on the exposed surface. A light pattern or texture may be embossed on the outermost overlay layer during the pressing process. Additionally, a paint primer layer or coating with added aggregate may be applied to help camouflage inherent sub-surface defects.
    Type: Application
    Filed: February 3, 2020
    Publication date: August 6, 2020
    Inventors: G. PAUL MERRICK, DAVID L. STACKHOUSE, TOMMY R. WYATT, ERIC C. BILLINGS, LANCE OLSON, DAVID C. RITTER
  • Publication number: 20200232224
    Abstract: A lap siding product with a unique shiplap joint that spaces abutting pieces of siding correctly from each other without installer measurements. The shiplap joint comprises a bottom element and a top element. A lap siding panel or board has a bottom element shiplap joint at one end, and a top elements shiplap joint at the other end. The corresponding ends of two lap siding panels or boards (i.e., one bottom element and one top element) together form the unique shiplap joint of the present invention. An engineered “stop” on the underside of the top element spaces the pieces of siding correctly, without requiring measurement during installation. This also eliminates the need for caulk, pan flashing or joint covers in the joint between the pieces of siding or cladding. The shape of the joint also reduces the intrusion of water, and re-directs water down and out from behind the siding.
    Type: Application
    Filed: January 28, 2020
    Publication date: July 23, 2020
    Inventors: PAUL MERRICK, LARRY LAMPART, LANCE OLSON
  • Patent number: 10544594
    Abstract: A lap siding product with a unique shiplap joint that spaces abutting pieces of siding correctly from each other without installer measurements. The shiplap joint comprises a bottom element and a top element. A lap siding panel or board has a bottom element shiplap joint at one end, and a top elements shiplap joint at the other end. The corresponding ends of two lap siding panels or boards (i.e., one bottom element and one top element) together form the unique shiplap joint of the present invention. An engineered “stop” on the underside of the top element spaces the pieces of siding correctly, without requiring measurement during installation. This also eliminates the need for caulk, pan flashing or joint covers in the joint between the pieces of siding or cladding. The shape of the joint also reduces the intrusion of water, and re-directs water down and out from behind the siding.
    Type: Grant
    Filed: April 18, 2018
    Date of Patent: January 28, 2020
    Assignee: LOUISIANA-PACIFIC CORPORATION
    Inventors: Paul Merrick, Larry Lampart, Lance Olson
  • Publication number: 20190275768
    Abstract: A system for constructing a deck using laminated veneer wood products, including, but not limited to, laminated veneer decking (LVD). LVD is comprised of multiple layers of wood and other materials, including, but not limited to, non-wood polymer-based materials, thereby providing specific engineered properties to the product. Each veneer layer can be differentially treated with chemicals, biocides, and other additives, depending on the wood species and position of the veneer in the LVD. Similarly, adhesives used in the formation of each veneer may be differentially treated with chemicals, biocides, and other additives. Adhesives used for secondary bonding of veneer layers to form the LVD also may be similarly differentially treated.
    Type: Application
    Filed: March 8, 2019
    Publication date: September 12, 2019
    Inventor: GARETH PAUL MERRICK
  • Publication number: 20190248039
    Abstract: A system and methods for manufacturing and constructing a fence panel or pickets using engineered wood products, including, but not limited to, oriented-strand board (OSB), fiber strand, or laminated strand lumber. An entire piece of durable, treated engineered wood panel is divided into multiple “fence blanks” of equal size. Each fence blank is then subjected to edge profiling on top and bottom edges, and top feature milling to create fence top features, with finishing, texture, printing, paper overlay, or combinations thereof, added to one or both faces of the blank. Blanks may be milled in a stack. Blanks may then have grooves or other finishing features added to create a finished fence panel. Alternatively, a fence blank can be slit or cut into multiple raw pickets, also with finishing treatments to one or both faces, to create a series of raw pickets. The resulting finished fence panel or pickets provide the authentic look and appeal of real wood, but with the advantages of treated engineered wood.
    Type: Application
    Filed: November 13, 2018
    Publication date: August 15, 2019
    Inventors: ADINA BARNES, JARROD KEVIN LINE, GARETH PAUL MERRICK
  • Publication number: 20190161978
    Abstract: A system for constructing a deck using engineered wood products, including, but not limited to, structural composite lumber (SCL). Deck boards may be formed from a plurality of veneer layers treated with fire protection treatments, preservatives and/or other chemical treatments, which may be specific to a particular veneer layer, and assembled with adhesives binding the layers together in a stack, resulting in a deck board with unique properties in aggregate. The veneer layers directly adjacent to the two outer face layers may be positioned so that the direction of the wood grain is cross-directional to the direction of the wood grain in the surface layers. The boards are also subject to a multi-layer surface finishing treatment with aesthetic components and a protective component.
    Type: Application
    Filed: September 25, 2018
    Publication date: May 30, 2019
    Inventors: JOSHUA JACKSON, HEIDI M. TURNER, PHILLIP J. VACCA, Jr., JARROD KEVIN LINE, GARETH PAUL MERRICK, ASHWIN HIMATSINGANI, WILLIAM HOWARD BAIRD, JIANWEN NI
  • Publication number: 20180371762
    Abstract: A lap siding product with a unique shiplap joint that spaces abutting pieces of siding correctly from each other without installer measurements. The shiplap joint comprises a bottom element and a top element. A lap siding panel or board has a bottom element shiplap joint at one end, and a top elements shiplap joint at the other end. The corresponding ends of two lap siding panels or boards (i.e., one bottom element and one top element) together form the unique shiplap joint of the present invention. An engineered “stop” on the underside of the top element spaces the pieces of siding correctly, without requiring measurement during installation. This also eliminates the need for caulk, pan flashing or joint covers in the joint between the pieces of siding or cladding. The shape of the joint also reduces the intrusion of water, and re-directs water down and out from behind the siding.
    Type: Application
    Filed: April 18, 2018
    Publication date: December 27, 2018
    Inventors: Paul Merrick, Larry Lampart, Lance Olsen
  • Patent number: 7785896
    Abstract: A composite wood product and methods for manufacturing the same and determining the concentration and distribution of an organic biocide within a composite wood product are provided. The organic biocide may be added to wood elements (i.e., fibers, flakes, strands, veneers) prior to consolidation and/or heating of the wood particles to form the composite wood product. A tracer additive may be mixed with the biocide, or applied separately to the furnish which is used to produce the composite wood product. The tracer additive may be detected via, for example, x-ray fluorescence. An amount of tracer additive detected may correlate to an amount of organic biocide within the wood elements and/or the composite wood product.
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: August 31, 2010
    Assignee: Weyerhaeuser Company Limited
    Inventors: Marek J. Gnatowski, Christine L. Mah, Gareth Paul Merrick
  • Publication number: 20090068756
    Abstract: A composite wood product and methods for manufacturing the same and determining the concentration and distribution of an organic biocide within a composite wood product are provided. The organic biocide may be added to wood elements (i.e., fibers, flakes, strands, veneers) prior to consolidation and/or heating of the wood particles to form the composite wood product. A tracer additive may be mixed with the biocide, or applied separately to the furnish which is used to produce the composite wood product. The tracer additive may be detected via, for example, x-ray fluorescence. An amount of tracer additive detected may correlate to an amount of organic biocide within the wood elements and/or the composite wood product.
    Type: Application
    Filed: November 14, 2008
    Publication date: March 12, 2009
    Applicant: WEYERHAEUSER COMPANY
    Inventors: Marek J. Gnatowski, Christine L. Mah, Gareth Paul Merrick