Patents by Inventor Paul Richard Phillips
Paul Richard Phillips has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20140037523Abstract: A catalyst composition is provided having a zeolite material of a CHA crystal structure and a silica to alumina mole ratio (SAR) of about 10 to about 25 and preferably having a mean crystal size of at least 1.0 microns; and a non-aluminum base metal (M), wherein said zeolite material contains said base metal in a base metal to aluminum ratio (M:Al) of about 0.10 to about 0.24.Type: ApplicationFiled: August 14, 2013Publication date: February 6, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Todd Howard Ballinger, Philip Gerald Blakeman, Guy Richard Chandler, Hai-Ying Chen, Julian Peter Cox, Joseph M. Fedeyko, Alexander Nicholas Michael Green, Paul Richard Phillips, Stuart David Reid, Erich Conlan Weigert, James Alexander Wylie
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Patent number: 8641993Abstract: A NOx absorber catalyst comprising an extruded solid body comprises either: (A) 10-95% by weight of at least one binder/matrix component; and 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof, which catalyst comprising at least one metal comprising (a) at least one precious metal; and (b) at least one alkali metal or at least one alkaline earth metal, wherein (a) and (b) are carried in one or more coating layer(s) on a surface of the extruded solid body; or (B) 10-95% by weight of at least one binder/matrix component; and 5-80% by weight optionally stabilized ceria, which catalyst comprising at least one metal comprising (a) at least one precious metal; and (b) at least one alkali metal or at least one alkaline earth metal.Type: GrantFiled: February 1, 2011Date of Patent: February 4, 2014Assignee: Johnson Matthey Public Limited Co.Inventors: Ralf Dotzel, Rainer Leppelt, Elizabeth Hazel Mountstevens, Jörg Werner Münch, Paul Richard Phillips, Hubert Schedel, Daniel Swallow
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Publication number: 20130340414Abstract: An apparatus is disclosed. The apparatus comprises a lean-burn internal combustion engine, engine management means and an exhaust system for treating exhaust gas of the engine. The exhaust system comprises a first oxidation catalyst disposed on a first honeycomb monolith substrate. The first oxidation catalyst comprises platinum supported on a first metal oxide support comprising at least one reducible oxide, and is substantially free of alkali metals and alkaline earth metals. The engine management means is arranged, when in use, intermittently to modulate the lambda composition of the exhaust gas entering the first oxidation catalyst to a rich lambda composition.Type: ApplicationFiled: December 21, 2011Publication date: December 26, 2013Applicant: JOHNSON MATTEY PUBLIC LIMITED COMPANYInventors: David Bergeal, Andrew Francis Chiffey, Marie Feuersein, Paul Richard Phillips, Wolfgang Strehlau, Daniel Swallow, James Wylie
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Publication number: 20130333362Abstract: A catalyst composition comprises a mixed metal catalyst which comprises unalloyed palladium and palladium-gold alloy disposed on a support, wherein the palladium-gold alloy is enriched in gold and at least one promoter in which said promoter comprises at least one reducible metal oxide.Type: ApplicationFiled: June 7, 2013Publication date: December 19, 2013Inventors: PAUL RICHARD PHILLIPS, AGNES SUGANYA RAJ, RAJ RAO RAJARAM
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Patent number: 8540952Abstract: An exhaust system, and a catalyzed substrate for use in an exhaust system, is disclosed. The exhaust system comprises a lean NOx trap and the catalyzed substrate. The catalyzed substrate has a first zone, having a platinum group metal loaded on a support, and a second zone, having copper or iron loaded on a zeolite. The first zone or second zone additionally comprises a base metal oxide or a base metal loaded on an inorganic oxide. Also provided are methods for treating an exhaust gas from an internal combustion engine using the exhaust system. The exhaust system is capable of storing NH3 generated in rich purging, reacting the NH3 with slip NOx, controlling H2S released from NOx trap desulfation, and oxidizing slip hydrocarbons and carbon monoxide. When the catalyzed substrate is a filter substrate, it is also capable of removing soot from exhaust system.Type: GrantFiled: June 18, 2012Date of Patent: September 24, 2013Assignee: Johnson Matthey Public Limited CompanyInventors: Daniel Swallow, Andrew Francis Chiffey, Paul Richard Phillips
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Patent number: 8535629Abstract: Provided is a catalyst comprising (a) a zeolite material having a mean crystal size of at least about 0.5 ?m, having a CHA framework that contains silicon and aluminum, and having a silica-to-alumina mole ratio (SAR) of about 10 to about 25; and (b) an extra-framework promoter metal (M) disposed in said zeolite material as free and/or exchanged metal, wherein the extra-framework promoter metal is copper, iron, and mixtures thereof, and is present in a promoter metal-to-aluminum atomic ratio (M:Al) of about 0.10 to about 0.24 based on the framework aluminum; and optionally comprising (c) at least about 1 weight percent of cerium in said zeolite material, based on the total weight of the zeolite, wherein said cerium is present in a form selected from exchanged cerium ions, monomeric ceria, oligomeric ceria, and combinations thereof, provided that said oligomeric ceria has a particle size of less than 5 ?m.Type: GrantFiled: December 2, 2011Date of Patent: September 17, 2013Assignee: Johnson Matthey Public Limited CompanyInventors: Todd Howard Ballinger, Philip Gerald Blakeman, Guy Richard Chandler, Hai-Ying Chen, Julian Peter Cox, Joseph M. Fedeyko, Alexander Nicholas Michael Green, Paul Richard Phillips, Stuart David Reid, Erich C. Weigert, James Alexander Wylie
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Publication number: 20130149220Abstract: An exhaust system, and a catalyzed substrate for use in an exhaust system, is disclosed. The exhaust system comprises a lean NO trap and the catalyzed substrate. The catalyzed substrate has a first zone, having a platinum group metal loaded on a support, and a second zone, having copper or iron loaded on a zeolite. The first zone or second zone additionally comprises a base metal oxide or a base metal loaded on an inorganic oxide. Also provided are methods for treating an exhaust gas from an internal combustion engine using the exhaust system. The exhaust system is capable of storing NH3 generated in rich purging, reacting the NH3 with slip NOX, controlling H2S released from NO trap desulfation, and oxidizing slip hydrocarbons and carbon monoxide. When the catalyzed substrate is a filter substrate, it is also capable of removing soot from exhaust system.Type: ApplicationFiled: June 18, 2012Publication date: June 13, 2013Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: DANIEL SWALLOW, ANDREW FRANCIS CHIFFEY, PAUL RICHARD PHILLIPS
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Patent number: 8398925Abstract: An apparatus comprises a particulate filter substrate for an internal combustion engine, the filter substrate is coated at least in part with a washcoat, and the washcoat comprises a relatively high density material having a density of at least 3.50 gcm?3.Type: GrantFiled: July 2, 2007Date of Patent: March 19, 2013Assignee: Johnson Matthey Public Limited CompanyInventors: Andrew Francis Chiffey, Paul Richard Phillips
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Patent number: 8327632Abstract: An exhaust system which has a catalysed soot filter (CSF), a control unit, and a catalyzed sensor. The exhaust system, controllable by the control unit, can increase hydrocarbon (HC) and/or carbon monoxide (CO) content in an exhaust gas flowing into the CSF resulting in combustion of the HC and/or CO in the CSF, a temperature increase of the CSF, and combustion of particulate matter collected on the CSF. The catalyzed sensor is disposed between an engine manifold and the CSF, and combusts CO and/or HC in the exhaust gas and inputs the control unit with a datum correlating with an enthalpy of combustion of HC and/or CO in the exhaust gas, thereby controlling the content of the combustible HC and/or CO in the exhaust gas flowing into the CSF. The catalysed sensor is the only catalysed component in the exhaust system disposed between the engine and the CSF.Type: GrantFiled: February 13, 2007Date of Patent: December 11, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Paul Richard Phillips, Martyn Vincent Twigg
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Publication number: 20120275977Abstract: A heterogeneous catalyst article having at least one combination of a first molecular sieve having a medium pore, large pore, or meso-pore crystal structure and optionally containing a first metal, and a second molecular sieve having a small pore crystal structure and optionally containing a second metal, and a monolith substrate onto or within which said catalytic component is incorporated, wherein the combination of the first and second molecular sieves is a blend, a plurality of layers, and/or a plurality of zones.Type: ApplicationFiled: May 22, 2012Publication date: November 1, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: GUY RICHARD CHANDLER, ALEXANDER NICHOLAS MICHAEL GREEN, JOANNE ELIZABETH MELVILLE, PAUL RICHARD PHILLIPS, STUART DAVID REID
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Publication number: 20120258032Abstract: Provided is a wall-flow filter coated with an SCR catalyst composition, wherein the catalyst composition contains transition metal promoted molecular sieve crystals, and wherein (i) the crystals have a mean crystalline size of about 0.5 ?m to about 15 ?m, (ii) the crystals are present in said composition as individual crystals, agglomerations having a mean particle size of less than about 15 ?m, or a combination of said individual crystals and said agglomerations; and (iii) said molecular sieve is an aluminosilicate or a silico-aluminophosphate of a Framework Type having a maximum ring size of eight tetrahedral atoms.Type: ApplicationFiled: January 19, 2012Publication date: October 11, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Paul Richard Phillips, Guy Richard Chandler, Keith Anthony Flanagan, Alexander Nicholas Michael Green
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Publication number: 20120255283Abstract: An apparatus comprising a compression ignition engine and an exhaust system therefor comprising at least one exhaust system component for treating exhaust gas and means for generating an exotherm for heating the at least one exhaust system component, which exotherm generating means consisting essentially of a catalyst and means for injecting hydrocarbon into exhaust gas for combustion on the catalyst, which catalyst consisting essentially of both a palladium (Pd) component and a platinum (Pt) component, and an optional support material, disposed on a substrate monolith.Type: ApplicationFiled: June 19, 2012Publication date: October 11, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Bernard Paul Gabriel Ghislain Marie Oger, Paul Richard Phillips, Martyn Vincent Twigg, Andrew Peter Walker
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Publication number: 20120201731Abstract: Provided is a catalyst comprising (a) a zeolite material having a mean crystal size of at least about 0.5 ?m, having a CHA framework that contains silicon and aluminum, and having a silica-to-alumina mole ratio (SAR) of about 10 to about 25; and (b) an extra-framework promoter metal (M) disposed in said zeolite material as free and/or exchanged metal, wherein the extra-framework promoter metal is copper, iron, and mixtures thereof, and is present in a promoter metal-to-aluminum atomic ratio (M:Al) of about 0.10 to about 0.24 based on the framework aluminum; and optionally comprising (c) at least about 1 weight percent of cerium in said zeolite material, based on the total weight of the zeolite, wherein said cerium is present in a form selected from exchanged cerium ions, monomeric ceria, oligomeric ceria, and combinations thereof, provided that said oligomeric ceria has a particle size of less than 5 ?m.Type: ApplicationFiled: December 2, 2011Publication date: August 9, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Todd Howard Ballinger, Philip Gerald Blakeman, Guy Richard Chandler, Hai-Ying Chen, Julian Peter Cox, Joseph M. Fedeyko, Alexander Nicholas Michael Green, Paul Richard Phillips, Stuart David Reid, Erich C. Weigert, James Alexander Wylie
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Publication number: 20120186229Abstract: Provided is an SCRF article having different SCR catalysts compositions disposed on a wall-flow filter substrate in zones that are arranged in series with respect to the inlet and outlet faces of the substrate. Also provided is method of reducing backpressure and ammonia slip that involves the use of such SCRF articles.Type: ApplicationFiled: January 20, 2012Publication date: July 26, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Paul Richard Phillips, Guy Richard Chandler, Keith Anthony Flanagan
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Patent number: 8220251Abstract: An apparatus comprising a compression ignition engine and an exhaust system therefor comprising at least one exhaust system component for treating exhaust gas and means for generating an exotherm for heating the at least one exhaust system component, which exotherm generating means consisting essentially of a catalyst and means for injecting hydrocarbon into exhaust gas for combustion on the catalyst, which catalyst consisting essentially of both a palladium (Pd) component and a platinum (Pt) component, and an optional support material, disposed on a substrate monolith.Type: GrantFiled: November 22, 2005Date of Patent: July 17, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Bernard Paul Gabriel Ghislain Marie Oger, Paul Richard Phillips, Martyn Vincent Twigg, Andrew Peter Walker
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Patent number: 8205437Abstract: An exhaust system for an internal combustion engine, which system comprises a monolith substrate (10) coated with a catalyst, which monolith substrate comprising a plurality of substantially parallel channels, each channel having a length extending from an upstream end to a downstream end; and a first sensor disposed in a hole (16) defined in part by an external wall of the monolith substrate, wherein the monolith substrate comprises a portion (12) of the plurality of channels wherein the catalyst composition in at least a part of the length of channels extending from the upstream end has an increased activity for a reaction for which the catalyst composition is intended relative to catalyst composition in a remainder (14) of the monolith substrate, the arrangement being such that the sensor is contacted substantially only with exhaust gas that has first contacted the catalyst composition having an increased activity.Type: GrantFiled: August 27, 2008Date of Patent: June 26, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Louise Clare Arnold, Robert James Brisley, Graham Peter Champion, Maire Charlotte Clements, Neil Robert Collins, Darrell Morris, Paul Richard Phillips
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Publication number: 20120110988Abstract: A NOx absorber catalyst comprising an extruded solid body comprises either: (A) 10-95% by weight of at least one binder/matrix component; and 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof, which catalyst comprising at least one metal comprising (a) at least one precious metal; and (b) at least one alkali metal or at least one alkaline earth metal, wherein (a) and (b) are carried in one or more coating layer(s) on a surface of the extruded solid body; or (B) 10-95% by weight of at least one binder/matrix component; and 5-80% by weight optionally stabilised ceria, which catalyst comprising at least one metal comprising (a) at least one precious metal; and (b) at least one alkali metal or at least one alkaline earth metal.Type: ApplicationFiled: February 1, 2011Publication date: May 10, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Ralf Dotzel, Rainer Leppelt, Elizabeth Hazel Mountstevens, Jörg Werner Münch, Paul Richard Phillips, Hubert Schedel, Daniel Swallow
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Patent number: 8105560Abstract: A system for treating a gas stream containing nitrogen oxides (NOx) and particulates flowing in the system comprises means for injecting a source of ammonia (NH3) or urea (CO(NH2)2) into a flowing exhaust gas upstream of a precious metal-free particulate trap, a selective catalytic reduction catalyst disposed downstream of the particulate trap and a source of ammonia or urea.Type: GrantFiled: May 29, 2009Date of Patent: January 31, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Paul Richard Phillips, Gudmund Smedler, Martyn Vincent Twigg
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Patent number: 8105559Abstract: A method of reducing nitrogen oxides (NOx) present in a lean gas stream comprising nitric oxide (NO) comprises the steps of: (i) net adsorbing NO per se from the lean gas stream in an adsorbent comprising palladium and a cerium oxide at below 200° C.; (ii) thermally net desorbing NO from the NO adsorbent in a lean gas stream at 200° C. and above; and (iii) catalytically reducing NOx on a catalyst other than the NO adsorbent with a reductant selected from the group consisting of a hydrocarbon reductant, a nitrogenous reductant, hydrogen and a mixture of any two or more thereof. A system for carrying out such a method is also disclosed.Type: GrantFiled: October 19, 2007Date of Patent: January 31, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Joanne Elizabeth Melville, Robert James Brisley, Orla Keane, Paul Richard Phillips, Elizabeth Hazel Mountstevens
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Publication number: 20110274606Abstract: A method of reducing nitrogen oxides (NOx) present in a lean gas stream comprising nitric oxide (NO) comprises the steps of: (i) net adsorbing NO per se from the lean gas stream in an adsorbent comprising palladium and a cerium oxide at below 200° C.; (ii) thermally net desorbing NO from the NO adsorbent in a lean gas stream at 200° C. and above; and (iii) catalytically reducing NOx on a catalyst other than the NO adsorbent with a reductant selected from the group consisting of a hydrocarbon reductant, a nitrogenous reductant, hydrogen and a mixture of any two or more thereof. A system for carrying out such a method is also disclosed.Type: ApplicationFiled: October 19, 2007Publication date: November 10, 2011Applicant: Johnson Matthey Public Limited CompanyInventors: Joanne Elizabeth Melville, Robert James Brisley, Orla Keane, Paul Richard Phillips, Elizabeth Hazel Mountstevens