Patents by Inventor Peter Mølgaard MORTENSEN
Peter Mølgaard MORTENSEN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240124786Abstract: Process and plant for producing a hydrocarbon product boiling in the gasoline boiling range, comprising: upgrading a naphtha containing stream derived from Fischer-Tropsch (FT) synthesis by passing the naphtha containing stream through an aromatization stage comprising contacting the naphtha containing stream with an aluminosilicate zeolite, thereby producing said hydrocarbon product boiling in the gasoline boiling range, and a separate light hydrocarbon gas stream, such as liquid petroleum gas (LPG) stream. The synthesis gas for the FT-synthesis is produced by electrically heated reverse water gas shift (e-RWGS) of a feedstock comprising CO2 and H2.Type: ApplicationFiled: February 9, 2022Publication date: April 18, 2024Applicant: TOPSOE A/SInventors: Ole Frej ALKILDE, Angelica HIDALGO VIVAS, Kim AASBERG-PETERSEN, Peter Mølgaard MORTENSEN, Thomas Sandahl CHRISTENSEN
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Patent number: 11932538Abstract: The invention relates to a process for reforming a hydrocarbon feed stream comprising a hydrocarbon gas and steam, said process comprising the steps of: a) in a synthesis gas generation reactor carrying out a reforming reaction of the hydrocarbon feed stream over a first catalyst, thereby forming a first synthesis gas; b) providing a heated CO2 rich stream to a post converter comprising a second catalyst; and c) in said post converter carrying out a methanation, steam reforming and reverse water gas shift reactions of the first synthesis gas and the heated CO2 rich stream to produce a product synthesis gas, wherein said second catalyst is heated electrically by means of an electrical power source. The invention moreover relates to a system arranged to carry out the process of the invention.Type: GrantFiled: November 15, 2018Date of Patent: March 19, 2024Assignee: Haldor Topsøe A/SInventors: Peter Mølgaard Mortensen, Martin Østberg
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Publication number: 20240059562Abstract: The present invention describes a method of combining electrolysis, preferably SOEC with reforming, preferably eSMR, to produce a carbon monoxide (CO) rich synthesis gas, providing several synergies and overcoming some limitations of the SOEC technology.Type: ApplicationFiled: December 18, 2021Publication date: February 22, 2024Applicant: TOPSOE A/SInventors: Peter Mølgaard MORTENSEN, John BØGILD HANSEN
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Patent number: 11905173Abstract: A reactor system for carrying out steam reforming of a feed gas comprising hydrocarbons, including: a structured catalyst arranged for catalyzing steam reforming of a feed gas including hydrocarbons, the structured catalyst including a macroscopic structure of electrically conductive material, the macroscopic structure supporting a ceramic coating, wherein the ceramic coating supports a catalytically active material; a pressure shell housing the structured catalyst; heat insulation layer between the structured catalyst and the pressure shell; at least two conductors electrically connected to the macroscopic structure and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the structured catalyst to a temperature of at least 500° C. by passing an electrical current through the macroscopic structure. Also, a process for steam reforming of a feed gas comprising hydrocarbons.Type: GrantFiled: May 15, 2019Date of Patent: February 20, 2024Assignee: HALDOR TOPSØE A/SInventors: Peter Mølgaard Mortensen, Robert Klein, Kim Aasberg-Petersen
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Publication number: 20240025818Abstract: A system is described for providing a hydrocarbon product stream. An electrolysis section provides a syngas stream from a first feed comprising CO2 and a second feed comprising H2O, which is then passed to an F-T section where it is converted to a hydrocarbon product stream and a tail gas stream. An electrical steam reformer section said tail gas stream and convert it to a second syngas stream, which is then recycled upstream the FT section. A process is also provided for converting a first feed comprising CO2 and a second feed comprising H2O to a first hydrocarbon product stream in a system according to the invention. The system of the invention can be combined with an upgrading section, in a gas-to-liquid plant.Type: ApplicationFiled: January 19, 2022Publication date: January 25, 2024Applicant: TOPSOE A/SInventors: Kim AASBERG-PETERSEN, Peter Mølgaard MORTENSEN
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Publication number: 20230356177Abstract: A plant, such as a hydrocarbon plant, is provided, which has a syngas stage (A) for syngas generation and a synthesis stage (B) where said syngas is synthesized to produce syngas derived product, such as hydrocarbon product. The syngas stage (A) primarily includes electrically heated reverse water gas shift (e-RWGS) section. Additionally, an electrically-heated steam methane reforming (e-SMR) section (II) can be arranged in parallel to the e-RWGS section (I). The plant makes effective use of various streams; in particular CO2 and H2. A method for producing a product stream, such as a hydrocarbon product stream is also provided.Type: ApplicationFiled: October 13, 2021Publication date: November 9, 2023Inventors: Sudip DE SARKAR, Kim AASBERG-PETERSEN, Thomas Sandahl CHRISTENSEN, Peter Mølgaard MORTENSEN
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Publication number: 20230330620Abstract: A plant and a method are provided in which a first feed including hydrocarbons is subjected to electrical steam methane reforming (e-SMR) to generate a first syngas stream. An upgrading section receives the syngas stream and generates a first product stream and an off-gas stream from the syngas stream. A power generator receives at least a portion of the off-gas stream and/or a portion of said first product stream from the upgrading section and/or a portion of said first feed and generates a second electricity flow. At least a portion of the second electricity flow is arranged to provide at least a part of the first electricity flow to the e-SMR reactor.Type: ApplicationFiled: August 19, 2021Publication date: October 19, 2023Applicant: TOPSOE A/SInventor: Peter Mølgaard MORTENSEN
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Publication number: 20230312340Abstract: A plant is provided which comprises a reforming section, a gas separation section and a hydrocarbon-containing feed. The reforming section includes a heat exchange reformer and an electrical steam methane reformer (e-SMR) arranged downstream of said heat exchange reformer. The gas separation section is arranged to receive a synthesis gas stream from the reforming section and separate it into at least a condensate and a product gas. The plant is controlled by feedback control on the e-SMR.Type: ApplicationFiled: September 1, 2021Publication date: October 5, 2023Applicant: TOPSØE A/SInventor: Peter Mølgaard MORTENSEN
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Publication number: 20230226516Abstract: A structured catalyst for catalyzing an endothermic reaction of a feed gas to convert it to a product gas is provided.Type: ApplicationFiled: July 15, 2021Publication date: July 20, 2023Applicant: HALDOR TOPSØE A/SInventors: Peter Mølgaard MORTENSEN, Sebastian Thor WISMANN, Kasper Emil LARSEN, Anders Helbo HANSEN
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Publication number: 20230166247Abstract: A structured catalyst for catalyzing an endothermic reaction of a feed gas to convert it to a product gas Including at least one macroscopic structure of an electrically conductive material and at least one connector attached to the at least one macroscopic structure, wherein the macroscopic structure supports a catalytically active material.Type: ApplicationFiled: June 24, 2021Publication date: June 1, 2023Applicant: TOPSOE A/SInventors: Robert KLEIN, Anders Helbo HANSEN, Michael BOE, Peter Mølgaard MORTENSEN, Søren GYDE THOMSEN
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Patent number: 11649164Abstract: A synthesis gas plant for producing synthesis gas, said synthesis gas plant including an electrically heated reforming reactor system including a first catalyst active for catalyzing steam methane reforming reaction, said electrically heated reforming reactor system being arranged to receive a feed gas comprising hydrocarbons and outletting a first synthesis gas stream. The synthesis gas plant also includes a post converter downstream the electrically heated reforming reactor system, said post converter housing a second catalyst active for catalyzing steam methane reforming/methanation reactions and reverse water gas shift reaction, said post converter being arranged to receive at least part of said first synthesis gas stream and outletting a second synthesis gas stream. Furthermore, the synthesis gas plant includes means for adding a heated CO2 rich gas stream to the at least part of the first synthesis gas stream upstream the post converter and/or into the post converter.Type: GrantFiled: November 15, 2018Date of Patent: May 16, 2023Assignee: HALDOR TOPSØE A/SInventor: Peter Mølgaard Mortensen
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Publication number: 20230089341Abstract: A process for large scale and energy efficient production of oxygenates from sugar is disclosed in which a sugar feedstock is introduced into a thermolytic fragmentation reactor including a fluidized stream of heat carrying particles which are separated from the reaction product and directed to a reheater comprising a resistance heating system.Type: ApplicationFiled: May 9, 2022Publication date: March 23, 2023Applicant: HALDOR TOPSØE A/SInventors: Lars Storm PEDERSEN, Morten Boberg LARSEN, Peter Mølgaard MORTENSEN
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Patent number: 11591215Abstract: A hydrogen plant for producing hydrogen, including: a reforming reactor system including a first catalyst bed including an electrically conductive material and a catalytically active material, a heat insulation layer between the first catalyst bed and the pressure shell, and at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the first catalyst bed to a temperature of at least 500° C. by passing an electrical current through the electrically conductive material, where the pressure shell has a design pressure of between 5 and 200 bar; a water gas shift unit downstream the reforming reactor system; and a gas separation unit downstream the water gas shift unit. A process for producing hydrogen from a feed gas including hydrocarbons.Type: GrantFiled: May 15, 2019Date of Patent: February 28, 2023Assignee: HALDOR TOPSØE A/SInventors: Peter Mølgaard Mortensen, Kim Aasberg-Petersen, Robert Klein
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Patent number: 11591214Abstract: A process for producing synthesis gas, the process including the steps of: a) in a reforming reactor, reacting a hydrocarbon feed stream together with an oxidant gas stream, thereby producing a first synthesis gas stream; b) providing a heated CO2 rich gas stream to an adiabatic post converter including a second catalyst active for catalyzing steam methane reforming, methanation and reverse water gas shift reactions; and c) in the adiabatic reforming post converter, letting at least a part of the first synthesis gas stream and the heated CO2 rich gas stream undergo steam methane reforming, methanation and reverse water gas shift reactions to thereby provide a product gas stream, the product gas stream being a synthesis gas stream. Also, a system for producing synthesis gas.Type: GrantFiled: November 15, 2018Date of Patent: February 28, 2023Assignee: HALDOR TOPSØE A/SInventors: Peter Mølgaard Mortensen, Kim Aasberg-Petersen
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Patent number: 11577210Abstract: A reactor system for carrying out an endothermic catalytic chemical reaction in a given temperature range upon bringing a reactant into contact with a catalyst material. The reactor system includes a reactor unit arranged to accommodate catalyst material including one or more ferromagnetic macroscopic supports susceptible for induction heating where the one or more ferromagnetic macroscopic supports are ferromagnetic at temperatures up to an upper limit of the given temperature range. The one or more ferromagnetic macroscopic supports are coated with an oxide, and the oxide is impregnated with catalytically active particles. The reactor system moreover includes an induction coil arranged to be powered by a power source supplying alternating current and being positioned so as to generate an alternating magnetic field within the reactor unit upon energization by the power source, whereby the catalyst material is heated to a temperature within the temperature range by the alternating magnetic field.Type: GrantFiled: August 17, 2016Date of Patent: February 14, 2023Assignee: HALDOR TOPSØE A/SInventors: Peter Mølgaard Mortensen, Martin Østberg, Poul Erik Højlund Nielsen
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Publication number: 20230032787Abstract: Array including a first and a second monolith of a structured catalyst for carrying out an endothermic reaction of a feed gas, wherein: a) the first and second monolith include a macroscopic structure of a first and second electrically conductive material; b) each of said first and second monoliths has a number of flow channels formed therein for conveying feed gas through the monoliths; c) the array includes at least a first and a second conductor electrically connected to said first and second monoliths, respectively, and to an electrical power supply, d) the first and second monolith are electrically connected by a monolith bridge; e) the array is configured to direct an electrical current to run from the first conductor through the first monolith to a second end, then through the bridge, and then through the second monolith to the second conductor.Type: ApplicationFiled: December 3, 2020Publication date: February 2, 2023Applicants: Haldor Topsøe A/S, Grundfos Holding A/SInventors: Peter Mølgaard MORTENSEN, Kasper Emil LARSEN, Kim AASBERG-PETERSEN, Sebastian Thor WISMANN, Alexandru SOREA, Peter VALLER, Flemming BUUS BENDIXEN, Allan Ivo SØGAARD, Henrik RASMUSSEN
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Publication number: 20230020274Abstract: Structured catalyst arranged for catalyzing an endothermic reaction of a feed gas, said structured catalyst comprising a macroscopic structure of electrically conductive material, said macroscopic structure supporting a ceramic coating, wherein said ceramic coating supports a catalytically active material, wherein the electrically conductive material at least partly is a composite in the form of a homogenous mixture of an electrically conductive metallic material and a ceramic material, wherein the macroscopic structure at least partly is composed of two or more materials with different resistivities.Type: ApplicationFiled: December 3, 2020Publication date: January 19, 2023Applicants: HALDOR TOPSØE A/S, GRUNDFOS HOLDING A/SInventors: Peter Mølgaard MORTENSEN, Kasper Emil LARSEN, Kim AASBERG-PETERSEN, Sebastian Thor WISMANN, Flemming BUUS BENDIXEN, Peter VALLER, Alexandru SOREA
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Publication number: 20230012800Abstract: The invention relates to a a method for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel, said method comprising the steps of: providing a hydrocarbon feed stream comprising biogas; optionally, purifying the hydrocarbon feed stream in a gas purification unit; optionally, prereforming the hydrocarbon feed stream together with a steam feedstock in a prereforming unit; carrying out steam methane reforming in a reforming reactor heated by means of an electrical power source; providing the synthesis gas to a synthetic fuel synthesis unit, preferably a Fischer-Tropsch synthesis unit, for converting said synthesis gas into hydrocarbon product and producing a tail gas. The invention also relates to a system for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel.Type: ApplicationFiled: December 2, 2020Publication date: January 19, 2023Applicant: TOPSOE A/SInventors: Peter Mølgaard MORTENSEN, Kim AASBERG-PETERSEN, Charlotte Stub NIELSEN
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Publication number: 20230002223Abstract: A method for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel, the method including the steps of: providing a hydrocarbon feed gas; optionally, purifying the hydrocarbon feed gas in a gas purification unit; optionally, prereforming the hydrocarbon feed gas together with a steam feedstock in a prereforming unit; carrying out steam methane reforming in a reforming reactor heated by means of an electrical power source; providing the synthesis gas to a synthetic fuel synthesis unit, preferably a Fischer-Tropsch synthesis unit, for converting the synthesis gas into hydrocarbon product and producing a tail gas. Also, a system for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel.Type: ApplicationFiled: December 2, 2020Publication date: January 5, 2023Applicant: TOPSOE A/SInventors: Peter Mølgaard MORTENSEN, Kim AASBERG-PETERSEN, Charlotte Stub NIELSEN
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Publication number: 20230001368Abstract: A heating system and a process for heating a pressurized feed gas is provided, where the heat for the reaction is provided by resistance heating by means of electrical power.Type: ApplicationFiled: December 3, 2020Publication date: January 5, 2023Applicant: HALDOR TOPSØE A/SInventors: Peter Mølgaard MORTENSEN, Kasper Emil LARSEN, Kim AASBERG-PETERSEN, Robert KLEIN