Patents by Inventor Peter Mølgaard MORTENSEN

Peter Mølgaard MORTENSEN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220081291
    Abstract: A chemical plant including: a reforming section arranged to receive a feed gas comprising hydrocarbons and provide a combined synthesis gas stream, wherein the reforming section includes: an electrically heated reforming reactor housing a first catalyst, an autothermal reforming reactor in parallel with the electrically heated reforming reactor, wherein the reforming section is arranged to output a combined synthesis gas stream including at least part of the first and/or second synthesis gas streams, an optional post processing unit downstream the reforming section, a gas separation unit arranged to separate a synthesis gas stream into a water condensate and an intermediate synthesis gas, and a downstream section arranged to receive the intermediate synthesis gas and to process the intermediate synthesis gas to a chemical product and an off-gas. Also, a process for producing a chemical product from a feed gas comprising hydrocarbons.
    Type: Application
    Filed: February 27, 2020
    Publication date: March 17, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventor: Peter Mølgaard MORTENSEN
  • Publication number: 20220081785
    Abstract: In a method for generating ammonia synthesis gas by electrolysis, comprising the steps of compressing air and feeding it to an air separation process, in which the content of nitrogen is concentrated while the content of oxygen and CO2 is diluted, feeding a mixture of steam and the compressed and refined air into the electrolysis unit or into the first of a series of electrolysis units and passing the outlet from one electrolysis unit to the inlet of the next electrolysis unit, either together with air added after each electrolysis unit or only adding air after the last electrolysis unit, the electrolysis units are run in thermoneutral or endothermal mode and the nitrogen part of the synthesis gas is provided by burning the hydrogen produced by steam electrolysis by the refined air in or between the electrolysis units.
    Type: Application
    Filed: March 31, 2020
    Publication date: March 17, 2022
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, John Bøgild HANSEN
  • Patent number: 11213794
    Abstract: The invention relates to a chemical reactor and reformer tubes for reforming a first feed stream comprising a hydrocarbon gas and steam. The chemical reactor comprises a shell with a heat source and one or more reformer tubes. The reformer tube is arranged to house catalyst material and is arranged to being heated by the heat source. The reformer tube comprises a first inlet for feeding said first feed stream into a first reforming reaction zone of the reformer tube, and a feed conduct arranged to allow a second feed stream into a second reforming reaction zone of the reformer tube. The second reforming reaction zone is positioned downstream of the first reforming reaction zone. The feed conduct is configured so that the second feed stream is only in contact with catalyst material in the second reforming reaction zone. The invention also relates to a process of producing CO rich synthesis gas at low S/C conditions.
    Type: Grant
    Filed: June 7, 2017
    Date of Patent: January 4, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard Mortensen, Martin Østberg, Per Juul Dahl
  • Publication number: 20210269307
    Abstract: A method for increasing the carbon utilisation of a synthesis gas plant is provided, as well as a synthesis gas plant arranged to perform said method. Various gas streams can be combined and recycled to allow for efficient use of a natural gas feedstock.
    Type: Application
    Filed: September 26, 2019
    Publication date: September 2, 2021
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Arunabh SAHAI
  • Publication number: 20210260549
    Abstract: A process for large scale and energy efficient production of oxygenates from sugar is disclosed in which a sugar feedstock is introduced into a thermolytic fragmentation reactor comprising a fluidized stream of heat carrying particles which are separated from the reaction product and directed to a reheater comprising a resistance heating system.
    Type: Application
    Filed: July 16, 2019
    Publication date: August 26, 2021
    Applicant: HALDOR TOPSØE A/S
    Inventors: Lars Storm PEDERSEN, Morten Boberg LARSEN, Peter Mølgaard MORTENSEN
  • Publication number: 20210238035
    Abstract: A hydrogen plant for producing hydrogen, including: a reforming reactor system including a first catalyst bed including an electrically conductive material and a catalytically active material, a heat insulation layer between the first catalyst bed and the pressure shell, and at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the first catalyst bed to a temperature of at least 500° C. by passing an electrical current through the electrically conductive material, where the pressure shell has a design pressure of between 5 and 200 bar; a water gas shift unit downstream the reforming reactor system; and a gas separation unit downstream the water gas shift unit. A process for producing hydrogen from a feed gas including hydrocarbons.
    Type: Application
    Filed: May 15, 2019
    Publication date: August 5, 2021
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Kim AASBERG-PETERSEN, Robert KLEIN
  • Patent number: 11059719
    Abstract: In a process for producing hydrogen or syngas by methanol cracking, whereby methanol is catalytically decomposed into hydrogen and carbon monoxide in an endothermal reaction, said reaction takes place in a reactor with direct inductive heating in the reaction zone. The heating is obtained by passing an alternating current through a metallic coil located inside the reactor or by using induction heated catalyzed hardware in the shape of a ferromagnetic structure, which is coated with an oxide impregnated with the catalytically active phase.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: July 13, 2021
    Assignee: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard Mortensen, Martin Østberg, Poul Erik Højlund Nielsen
  • Patent number: 11059010
    Abstract: A tube heat exchange reactor for carrying out an endothermic catalytic reaction. The tube heat exchange reactor includes: an outer tube with a first and a second end, where the first end is an inlet end and where the second end is a closed end, an inner tube coaxially arranged within the outer tube and spaced apart from the outer tube, where at least a part of the inner tube holds a bed of catalyst material susceptible for induction heating and where the inner tube has an inlet end and an outlet end, an induction coil placed within the annular space confined between the outer and the inner tube, and a power source arranged to supply alternating current to the induction coil in order to generate an alternating magnetic field within at least a part of the inner tube.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: July 13, 2021
    Assignee: HALDOR TOPSØE A/SE
    Inventors: Peter Mølgaard Mortensen, Poul Erik Højlund Nielsen, Kim Aasberg-Petersen, Martin Østberg
  • Publication number: 20210171344
    Abstract: A reactor system for carrying out steam reforming of a feed gas comprising hydrocarbons, including: a structured catalyst arranged for catalyzing steam reforming of a feed gas including hydrocarbons, the structured catalyst including a macroscopic structure of electrically conductive material, the macroscopic structure supporting a ceramic coating, wherein the ceramic coating supports a catalytically active material; a pressure shell housing the structured catalyst; heat insulation layer between the structured catalyst and the pressure shell; at least two conductors electrically connected to the macroscopic structure and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the structured catalyst to a temperature of at least 500° C. by passing an electrical current through the macroscopic structure. Also, a process for steam reforming of a feed gas comprising hydrocarbons.
    Type: Application
    Filed: May 15, 2019
    Publication date: June 10, 2021
    Applicant: Haldor Topsøe A/S
    Inventors: Peter Mølgaard MORTENSEN, Robert KLEIN, Kim AASBERG-PETERSEN
  • Publication number: 20210121857
    Abstract: The invention relates to a structured catalyst for catalyzing steam methane reforming reaction in a given temperature range T upon bringing a hydrocarbon feed gas into contact with the structured catalyst. The structured catalyst comprises a macroscopic structure, which comprises an electrically conductive material and supports a ceramic coating. The macroscopic structure has been manufactured by 3D printing or extrusion and subsequent sintering, wherein the macroscopic structure and the ceramic coating have been sintered in an oxidizing atmosphere in order to form chemical bonds between the ceramic coating and the macroscopic structure. The ceramic coating supports catalytically active material arranged to catalyze the steam methane reforming reaction, wherein the macroscopic structure is arranged to conduct an electrical current to supply an energy flux to the steam methane reforming reaction.
    Type: Application
    Filed: May 15, 2019
    Publication date: April 29, 2021
    Inventors: Peter Mølgaard MORTENSEN, Flemming Buus BENDIXEN, Peter VALLER, Alexandru SOREA
  • Publication number: 20210113983
    Abstract: A reactor system for carrying out an endothermic reaction of a feed gas, including: a structured catalyst arranged for catalyzing the endothermic reaction of a feed gas, the structured catalyst including a macroscopic structure of electrically conductive material, the macroscopic structure supporting a ceramic coating, wherein the ceramic coating supports a catalytically active material; a pressure shell housing the structured catalyst; heat insulation layer between the structured catalyst and the pressure shell; at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of said structured catalyst to a temperature of at least 200° C. by passing an electrical current through the electrically conductive material. Also, a process for performing an endothermic reaction of a feed gas.
    Type: Application
    Filed: May 15, 2019
    Publication date: April 22, 2021
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Robert KLEIN, Kim AASBERG-PETERSEN
  • Patent number: 10889496
    Abstract: Method for the preparation of synthesis gas by combining electrolysis of water, autothermal reforming and heat exchange reforming of a hydrocarbon feed stock.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: January 12, 2021
    Assignee: Haldor Topsoe A/S
    Inventors: Kim Aasberg-Petersen, Pat A. Han, Peter Mølgaard Mortensen
  • Publication number: 20200406212
    Abstract: The invention relates to a chemical reactor comprising reformer tubes for reforming a first feed stream comprising a hydrocarbon gas and steam. The chemical reactor comprises one or more reformer tubes arranged to being heated by an electrically driven heat source. The reformer tube comprises a first inlet for feeding said first feed stream into a first reforming reaction zone of the reformer tube, and a feed conduit arranged to allow a second feed stream into a second reforming reaction zone of the reformer tube. The second reforming reaction zone is positioned downstream of the first reforming reaction zone. The feed conduit is configured so that the second feed stream is only in contact with catalyst material in the second reforming reaction zone. The invention also relates to a process of producing CO rich synthesis gas at low S/C conditions.
    Type: Application
    Filed: November 15, 2018
    Publication date: December 31, 2020
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Kim AASBERG-PETERSEN
  • Publication number: 20200377365
    Abstract: The invention relates to a process for reforming a hydrocarbon feed stream comprising a hydrocarbon gas and steam, said process comprising the steps of: a) in a synthesis gas generation reactor carrying out a reforming reaction of the hydrocarbon feed stream over a first catalyst, thereby forming a first synthesis gas; b) providing a heated CO2 rich stream to a post converter comprising a second catalyst; and c) in said post converter carrying out a methanation, steam reforming and reverse water gas shift reactions of the first synthesis gas and the heated CO2 rich stream to produce a product synthesis gas, wherein said second catalyst is heated electrically by means of an electrical power source. The invention moreover relates to a system arranged to carry out the process of the invention.
    Type: Application
    Filed: November 15, 2018
    Publication date: December 3, 2020
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Martin ØSTBERG
  • Publication number: 20200354216
    Abstract: A synthesis gas plant for producing synthesis gas, said synthesis gas plant including an electrically heated reforming reactor system including a first catalyst active for catalyzing steam methane reforming reaction, said electrically heated reforming reactor system being arranged to receive a feed gas comprising hydrocarbons and outletting a first synthesis gas stream. The synthesis gas plant also includes a post converter downstream the electrically heated reforming reactor system, said post converter housing a second catalyst active for catalyzing steam methane reforming/methanation reactions and reverse water gas shift reaction, said post converter being arranged to receive at least part of said first synthesis gas stream and outletting a second synthesis gas stream. Furthermore, the synthesis gas plant includes means for adding a heated CO2 rich gas stream to the at least part of the first synthesis gas stream upstream the post converter and/or into the post converter.
    Type: Application
    Filed: November 15, 2018
    Publication date: November 12, 2020
    Applicant: HALDOR TOPSØE A/S
    Inventor: Peter Mølgaard MORTENSEN
  • Publication number: 20200330944
    Abstract: A tube heat exchange reactor for carrying out an endothermic catalytic reaction. The tube heat exchange reactor includes: an outer tube with a first and a second end, where the first end is an inlet end and where the second end is a closed end, an inner tube coaxially arranged within the outer tube and spaced apart from the outer tube, where at least a part of the inner tube holds a bed of catalyst material susceptible for induction heating and where the inner tube has an inlet end and an outlet end, an induction coil placed within the annular space confined between the outer and the inner tube, and a power source arranged to supply alternating current to the induction coil in order to generate an alternating magnetic field within at least a part of the inner tube.
    Type: Application
    Filed: March 28, 2017
    Publication date: October 22, 2020
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Poul Erik HØJLUND NIELSEN, Kim AASBERG-PETERSEN, Martin ØSTBERG
  • Publication number: 20200317514
    Abstract: A process for producing synthesis gas, the process including the steps of: a) in a reforming reactor, reacting a hydrocarbon feed stream together with an oxidant gas stream, thereby producing a first synthesis gas stream; b) providing a heated CO2 rich gas stream to an adiabatic post converter including a second catalyst active for catalyzing steam methane reforming, methanation and reverse water gas shift reactions; and c) in the adiabatic reforming post converter, letting at least a part of the first synthesis gas stream and the heated CO2 rich gas stream undergo steam methane reforming, methanation and reverse water gas shift reactions to thereby provide a product gas stream, the product gas stream being a synthesis gas stream. Also, a system for producing synthesis gas.
    Type: Application
    Filed: November 15, 2018
    Publication date: October 8, 2020
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Kim AASBERG-PETERSEN
  • Publication number: 20200290868
    Abstract: A system for production of a synthesis gas, including: a synthesis gas generation reactor arranged for producing a first synthesis gas from a hydrocarbon feed stream; a post converter including a catalyst active for catalyzing steam methane reforming, methanation and reverse water gas shift reactions; the post converter including a conduit for supplying a CO2 rich gas stream into a mixing zone of the post converter, where the CO2 rich gas stream in the conduit upstream the mixing zone is in heat exchange relationship with gas flowing over the catalyst downstream the mixing zone; a pipe combining the at least part of the first synthesis gas and the CO2 rich gas stream to a mixed gas, in a mixing zone being upstream the catalyst; wherein the post converter further includes an outlet for outletting a product synthesis gas from the post converter. Also, a corresponding process.
    Type: Application
    Filed: November 15, 2018
    Publication date: September 17, 2020
    Applicant: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard MORTENSEN, Kim AASBERG-PETERSEN
  • Publication number: 20200290003
    Abstract: A reactor system for aromatization of higher hydrocarbons within a given temperature range T upon bringing a reactant stream including higher hydrocarbons into contact with a catalytic mixture. The reactor system includes a reactor unit arranged to accommodate a catalytic mixture. The catalytic mixture includes a catalyst material and a ferromagnetic material. The catalyst material is arranged to catalyze the aromatization of higher hydrocarbons. The ferromagnetic material is ferromagnetic at least at temperatures up to an upper limit of the given temperature range T, where the temperature range T is the range from between about 400° C. and about 700° C. or a subrange thereof. The reactor system also includes an induction coil arranged to be powered by a power source supplying alternating current, whereby the ferromagnetic material is heated to a temperature within the temperature range T by means of an alternating magnetic field.
    Type: Application
    Filed: March 31, 2017
    Publication date: September 17, 2020
    Applicant: HALDOR TOPSØE A/S
    Inventors: Poul Erik HØJLUND NIELSEN, Peter Mølgaard MORTENSEN, Kim AASBERG-PETERSEN
  • Patent number: 10647573
    Abstract: A reformer device including a reaction chamber for carrying out a reaction having a hydrocarbon stream as a reactant gas and with hydrogen rich synthesis gas as a reaction product. The membrane is provided within the reaction chamber. The reformer device further includes a heating reactor for heating the reaction chamber, where the membrane is a semi-permeable membrane arranged to allow CO2 pass through it; the reaction chamber includes a catalyst material arranged to catalyze a steam methane reforming reaction and to catalyze a water gas shift reaction; and the reformer device is arranged to carry out the steam methane reforming reaction at a pressure between about 15 and about 50 barg within the reaction chamber. A method for carrying out a reaction having a hydrocarbon stream as a reactant gas and with hydrogen rich synthesis gas as reaction product, in a reformer device.
    Type: Grant
    Filed: March 31, 2016
    Date of Patent: May 12, 2020
    Assignee: HALDOR TOPSØE A/S
    Inventors: Peter Mølgaard Mortensen, Martin Østberg