Patents by Inventor Philip D. Schumaker
Philip D. Schumaker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10996561Abstract: A head module of an imprint lithography system includes a base, a control body coupled to the base, a first set of actuators configured to generate a first force to translate the control body relative to the base along a first axis and to rotate the control body relative to the base about a second axis perpendicular to the first axis and about a third axis perpendicular to the first axis and to the second axis, a second set of actuators configured to generate a second force to translate the control body relative to the base in a plane defined by the second axis and the third axis and to rotate the control body relative to the base about the first axis, and a flexure coupling the base and the control body and restricting translation and rotation of the control body with respect to the base.Type: GrantFiled: December 26, 2017Date of Patent: May 4, 2021Assignee: CANON KABUSHIKI KAISHAInventors: Seth J. Bamesberger, Jeremy Sevier, Byung-Jin Choi, Philip D. Schumaker, Mario Johannes Meissl
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Patent number: 10654216Abstract: An imprint lithography system that pressurizes and depressurizes an air cavity behind a retained imprint template or substrate so as to deflect the template or substrate to aid in filling the template pattern with fluid resist and/or separating the template from the cured resist on the substrate. The system includes a controller, pressure sensors, and an impedance valve for modulating the air cavity pressure so as to reduce pressure wave oscillations within the cavity that otherwise negatively impact overlay accuracy control, fluid spread control and separation control.Type: GrantFiled: March 30, 2016Date of Patent: May 19, 2020Assignee: Canon Kabushiki KaishaInventors: Xiaoming Lu, Philip D. Schumaker, Byung-Jin Choi
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Patent number: 10416576Abstract: Methods, systems, and apparatus, including computer programs encoded on a computer storage medium, for aligning a template and a substrate, the method including obtaining a moiré image based on an interaction of light between corresponding features of the template and the substrate, the moiré image including a plurality of moiré fringe strips; compressing each moiré fringe strip of the moiré image by an optical lens array based on a pixel height of an acquisition device, the acquisition device including one or more line scan cameras; processing the compressed moiré image by each of the line scan cameras of the acquisition device to determine a misalignment between the template and the substrate; and based on the determined misalignment, adjusting a relative positioning between the template and the substrate.Type: GrantFiled: September 14, 2016Date of Patent: September 17, 2019Assignee: Canon Kabushiki KaishaInventors: Seth J. Bamesberger, Yeshwanth Srinivasan, Philip D. Schumaker
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Publication number: 20190196324Abstract: A head module of an imprint lithography system includes a base, a control body coupled to the base, a first set of actuators configured to generate a first force to translate the control body relative to the base along a first axis and to rotate the control body relative to the base about a second axis perpendicular to the first axis and about a third axis perpendicular to the first axis and to the second axis, a second set of actuators configured to generate a second force to translate the control body relative to the base in a plane defined by the second axis and the third axis and to rotate the control body relative to the base about the first axis, and a flexure coupling the base and the control body and restricting translation and rotation of the control body with respect to the base.Type: ApplicationFiled: December 26, 2017Publication date: June 27, 2019Inventors: Seth J. Bamesberger, Jeremy Sevier, Byung-Jin Choi, Philip D. Schumaker, Mario Johannes Meissl
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Patent number: 10248018Abstract: The present invention provides an imprint apparatus which molds an imprint material on a shot region formed on a substrate by using a mold including a pattern surface on which a pattern is formed, comprising a holding unit configured to change a position and orientation of the mold, and a control unit configured to cause the holding unit to incline the mold, and bring the mold and the imprint material into contact with each other while the mold is inclined, wherein after the control unit obtains a shift amount by which a mark on the mold shifts by inclining the mold, and changes relative positions of the mold and the substrate according to the shift amount, the control unit brings the mold and the imprint material into contact with each other.Type: GrantFiled: March 30, 2015Date of Patent: April 2, 2019Assignee: CANON KABUSHIKI KAISHAInventors: Philip D. Schumaker, Xiaoming Lu, Wei Zhang, Atsushi Kimura, Jun Ota
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Patent number: 10120276Abstract: The present invention provides an imprint apparatus which forms a pattern on a substrate by molding an imprint material on the substrate using a mold, comprising a supply unit configured to supply droplets of the imprint material onto the substrate; and a processing unit configured to acquire arrangement patterns of the droplets on the substrate, wherein based on the arrangement pattern corresponding to a first portion of the mold and the arrangement pattern corresponding to a second portion of the mold, the processing unit acquires the arrangement pattern corresponding to a boundary portion between the first portion and the second portion.Type: GrantFiled: March 31, 2015Date of Patent: November 6, 2018Assignee: CANON KABUSHIKI KAISHAInventors: Philip D. Schumaker, Yeshwanth Srinivasan, Masahiro Tamura, Takuro Yamazaki
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Publication number: 20180074418Abstract: Methods, systems, and apparatus, including computer programs encoded on a computer storage medium, for aligning a template and a substrate, the method including obtaining a moiré image based on an interaction of light between corresponding features of the template and the substrate, the moiré image including a plurality of moiré fringe strips; compressing each moiré fringe strip of the moiré image by an optical lens array based on a pixel height of an acquisition device, the acquisition device including one or more line scan cameras; processing the compressed moiré image by each of the line scan cameras of the acquisition device to determine a misalignment between the template and the substrate; and based on the determined misalignment, adjusting a relative positioning between the template and the substrate.Type: ApplicationFiled: September 14, 2016Publication date: March 15, 2018Inventors: Seth J. Bamesberger, Yeshwanth Srinivasan, Philip D. Schumaker
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Publication number: 20160288403Abstract: The present invention provides an imprint apparatus which molds an imprint material on a shot region formed on a substrate by using a mold including a pattern surface on which a pattern is formed, comprising a holding unit configured to change a position and orientation of the mold, and a control unit configured to cause the holding unit to incline the mold, and bring the mold and the imprint material into contact with each other while the mold is inclined, wherein after the control unit obtains a shift amount by which a mark on the mold shifts by inclining the mold, and changes relative positions of the mold and the substrate according to the shift amount, the control unit brings the mold and the imprint material into contact with each other.Type: ApplicationFiled: March 30, 2015Publication date: October 6, 2016Inventors: Philip D. Schumaker, Xiaoming Lu, Wei Zhang, Atsushi Kimura, Jun Ota
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Publication number: 20160288404Abstract: The present invention provides an imprint apparatus which forms a pattern on a substrate by molding an imprint material on the substrate using a mold, comprising a supply unit configured to supply droplets of the imprint material onto the substrate; and a processing unit configured to acquire arrangement patterns of the droplets on the substrate, wherein based on the arrangement pattern corresponding to a first portion of the mold and the arrangement pattern corresponding to a second portion of the mold, the processing unit acquires the arrangement pattern corresponding to a boundary portion between the first portion and the second portion.Type: ApplicationFiled: March 31, 2015Publication date: October 6, 2016Inventors: Philip D. Schumaker, Yeshwanth Srinivasan, Masahiro Tamura, Takuro Yamazaki
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Patent number: 9090014Abstract: Systems for controlling velocity of a contact line and height profile between a template and a substrate during imprinting of polymerizable material are described.Type: GrantFiled: January 26, 2015Date of Patent: July 28, 2015Assignees: Canon Nanotechnologies, Inc., Molecular Imprints, Inc.Inventors: Xiaoming Lu, Philip D. Schumaker
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Publication number: 20150140149Abstract: Systems for controlling velocity of a contact line and height profile between a template and a substrate during imprinting of polymerizable material are described.Type: ApplicationFiled: January 26, 2015Publication date: May 21, 2015Inventors: Xiaoming Lu, Philip D. Schumaker
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Patent number: 8945444Abstract: Systems and methods for controlling velocity of a contact line and height profile between a template and a substrate during imprinting of polymerizable material are described.Type: GrantFiled: December 3, 2008Date of Patent: February 3, 2015Assignees: Canon Nanotechnologies, Inc., Molecular Imprints, Inc.Inventors: Xiaoming Lu, Philip D. Schumaker
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Patent number: 8850980Abstract: The present invention is directed towards a choice of the shape of the patterned fields for Level 0 (patterned by imprint or photolithography or e-beam, etc.) and Level 1 (patterned by imprint) such that these shapes when tessellated together eliminate the open areas causes by the moats.Type: GrantFiled: March 30, 2007Date of Patent: October 7, 2014Assignee: Canon Nanotechnologies, Inc.Inventors: Sidlgata V. Sreenivasan, Philip D. Schumaker, Ian M. McMackin
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Patent number: 8647554Abstract: In nano-imprint lithography it is important to detect thickness non-uniformity of a residual layer formed on a substrate. Such non-uniformity is compensated such that a uniform residual layer may be formed. Compensation is performed by calculating a corrected fluid drop pattern.Type: GrantFiled: July 13, 2010Date of Patent: February 11, 2014Assignee: Molecular Imprints, Inc.Inventors: Christopher Ellis Jones, Niyaz Khusnatdinov, Stephen C. Johnson, Philip D. Schumaker, Pankaj B. Lad
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Patent number: 8586126Abstract: Imprint lithography may comprise generating a fluid map, generating a fluid drop pattern, and applying a fluid to a substrate according to the fluid drop pattern. The fluid drop pattern may be generated using a stochastic process such as a Monte Carlo or structured experiment over the expected range of process variability for drop locations and drop volumes. Thus, variability in drop placement, volume, or both may be compensated for, resulting in surface features being substantially filled with the fluid during imprint.Type: GrantFiled: October 15, 2009Date of Patent: November 19, 2013Assignee: Molecular Imprints, Inc.Inventor: Philip D. Schumaker
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Patent number: 8512797Abstract: Imprint lithography may comprise generating a fluid map, generating a fluid drop pattern, and applying a fluid to a substrate according to the fluid drop pattern. The fluid drop pattern may be generated using edge weighting through one or more modified Lloyd's method iterations to result in surface features being substantially filled with the fluid during imprint.Type: GrantFiled: October 16, 2009Date of Patent: August 20, 2013Assignee: Molecular Imprints, Inc.Inventor: Philip D. Schumaker
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Patent number: 8432548Abstract: Systems and methods for alignment of template and substrate at the edge of substrate are described.Type: GrantFiled: October 27, 2009Date of Patent: April 30, 2013Assignee: Molecular Imprints, Inc.Inventors: Byung-Jin Choi, Pawan Kumar Nimmakayala, Philip D. Schumaker
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Patent number: 8345242Abstract: Imprint lithography benefits from precise alignment between a template and a substrate during imprinting. A moiré signal resulting from indicia on the template and the substrate are acquired by a system comprising a line-scan camera and a digital micromirror device (DMD) which provides a high bandwidth, low-latency signal. Once acquired, the moiré signal may be used directly to align the template and the substrate without need for discrete position/angle encoders.Type: GrantFiled: October 16, 2009Date of Patent: January 1, 2013Assignee: Molecular Imprints, Inc.Inventors: Philip D. Schumaker, Babak Mokaberi
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Patent number: 8142850Abstract: A method of patterning a substrate comprising a plurality of fields, including, inter alia, positioning a first volume of fluid on a first subset of the plurality of fields of the substrate, with the first volume of fluid being subjected to a first evaporation time; positioning a second volume of fluid on a second subset of the plurality of fields of the substrate, differing from the first subset, with the second volume of fluid being subjected to a second evaporation time, differing from the first evaporation time; and patterning the first and second subsets of the plurality of fields, with the first subset of the plurality of fields being patterned prior to the second subset of the plurality of fields being patterned, with a volume associated with the second subset of the plurality of fields being greater than a volume associated with the first subset of the plurality of fields to compensate for the second evaporation time being greater than the first evaporation time.Type: GrantFiled: March 28, 2007Date of Patent: March 27, 2012Assignee: Molecular Imprints, Inc.Inventors: Sidlgata V. Sreenivasan, Philip D. Schumaker
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Patent number: 8119052Abstract: Generating a fluid drop pattern for an imprint lithography process includes selecting an imprinting surface with features and generating a fluid drop pattern including drop locations for placement of a multiplicity of drops of substantially equal volume on an imprint lithography substrate such that some of the drops are substantially aligned with at least some of the features. The fluid drop pattern is generated through an optimization process. The fluid drop pattern allows substantially complete filling of imprinting surface features and formation of a substantially uniform residual layer during the imprint lithography process.Type: GrantFiled: October 31, 2008Date of Patent: February 21, 2012Assignee: Molecular Imprints, Inc.Inventor: Philip D. Schumaker