Patents by Inventor Philip J. Ireland

Philip J. Ireland has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7250247
    Abstract: A method for fabricating an integrated circuit using a photo-lithographic process includes the steps of placing at least two anti-reflective coating layers between a reflective surface and another material. The indices of refraction, absorptions, and thicknesses of the at least two anti-reflective coating layers are chosen such that the amplitudes and phase differences of radiation reflected from the anti-reflective coating layers, as well as any other reflective surfaces below the anti-reflective coating layers, mutually cancel when combined. The invention may be practiced using more than two layers of anti-reflective coating. Multiple layers of anti-reflective coating may be used below an inter-level dielectric, in which case they may serve the additional purpose of functioning as an etch-stop.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: July 31, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Philip J. Ireland, Thomas R. Glass, Gurtej Sandhu
  • Patent number: 7196394
    Abstract: A method of forming a semiconducting wafer is provided that utilizes fewer processing operations, reduces process variation, and lowers cost as well as production time. The method provided further improves via reliability by permitting vias to be formed with consistent aspect ratios. Devices and method are provided that substantially eliminate four way intersections on semiconductor wafers between conducting elements and supplemental elements. The devices and methods provide a more uniform deposition rate of a subsequent dielectric layer. Four way intersections are removed from both conductive element regions as well as supplemental element regions.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: March 27, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Philip J. Ireland, Werner Juengling, Stephen M. Krazit
  • Patent number: 7138719
    Abstract: Embodiments concern vertical interconnect structures having sub-micron widths for use in integrated circuits, and methods of their manufacture, which result in reduced interconnect resistance, I2R losses, and defects or variations due to cusping. Embodiments of the methods involve forming an opening in an insulating layer, where the opening forms a trench that exposes an underlying portion of a metal layer. Additional embodiments involve depositing multiple layers of conductive material within the opening and above the insulating layer, where one of the conductive layers includes aluminum and is deposited using a “cold aluminum” process, and a second one of the conductive layers also includes aluminum, but is deposited using a “hot aluminum” process. The interconnect structures are adapted for use in conjunction with memory cells and apparatus incorporating such memory cells, as well as other integrated circuits.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: November 21, 2006
    Assignee: Micron Technology, Inc.
    Inventor: Philip J. Ireland
  • Patent number: 7115506
    Abstract: A method and structure are disclosed that are advantageous for aligning a contact plug within a bit line contact corridor (BLCC) to an active area of a DRAM that utilizes an insulated sleeve structure. A lower bulk insulator layer, a capacitor dielectric layer, a cell plate conductor layer, and an upper bulk insulator layer are formed upon a semiconductor substrate. An etch removes the cell plate conductor layer, the capacitor dielectric layer, and the lower bulk insulator layer so as to form an opening terminating within the lower bulk insulator layer. A sleeve insulator layer is deposited upon the upper bulk insulator layer and within the opening. Another etch removes the sleeve insulator layer from the bottom surface within the lower bulk insulator layer. A still further etch creates a contact hole that exposes a contact. The contact can be upon a transistor gate, a capacitor storage node, or an active region on the semiconductor substrate.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: October 3, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Philip J. Ireland, Howard E. Rhodes
  • Patent number: 7033939
    Abstract: Titanium-containing films exhibiting excellent uniformity and step coverage are deposited on semiconductor wafers in a cold wall reactor which has been modified to discharge plasma into the reaction chamber. Titanium tetrabromide, titanium tetraiodide, or titanium tetrachloride, along with hydrogen, enter the reaction chamber and come in contact with a heated semiconductor wafer, thereby depositing a thin titanium-containing film on the wafer's surface. Step coverage and deposition rate are enhanced by the presence of the plasma. The use of titanium tetrabromide or titanium tetraiodide instead of titanium tetrachloride also increases the deposition rate and allows for a lower reaction temperature. Titanium silicide and titanium nitride can also be deposited by this method by varying the gas incorporated with the titanium precursors.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: April 25, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Sujit Sharan, Howard E. Rhodes, Philip J. Ireland, Gurtej S. Sandhu
  • Patent number: 7026717
    Abstract: A fill pattern for a semiconductor device. The device includes a plurality of first topographic structures comprising conductive lead lines deposited on a semiconductor substrate, and a plurality of second topographic structures comprising fill patterns such that the top surfaces of the second topographic structures are generally coplanar with the top surfaces of the plurality of first topographic structures. The plurality of first and second topographic structures are arranged in a generally repeating array on the substrate. A planarization layer is deposited on top of the substrate such that it fills the space between the plurality of first and second topographic structures, with its top surface generally coplanar with that of the top surfaces of the first and second topographic structures.
    Type: Grant
    Filed: July 26, 2004
    Date of Patent: April 11, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Werner Juengling, Philip J. Ireland
  • Patent number: 6909128
    Abstract: A method used during the manufacture of a semiconductor device comprises providing at least first, second, and third spaced conductive structures, where the second conductive structure is interposed between the first and third conductive structures. A first dielectric is formed over these conductive structures, then a portion of the first dielectric layer is removed which forms a hole in the dielectric layer to expose the second conductive structure. Subsequently, the second conductive structure is removed to leave a void or tunnel in the dielectric layer where the second conductive structure had previously existed. Finally, a second dielectric layer is provided to fill the hole but to leave the void or tunnel in the dielectric layer subsequent to the formation of the second dielectric layer. An inventive structure resulting from the inventive method is also described.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: June 21, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Philip J. Ireland
  • Patent number: 6879045
    Abstract: Embodiments of the invention concern modifying the layout of one or more metal layers of an integrated circuit before patterning those layers, so that an intermetal dielectric layer (IDL) subsequently deposited over the top surface of the patterned layer will be substantially self-planarized. The spacing between parallel edges of adjacent first metal lines and features is standardized, and one or more additional metal features are included in areas where an intersection exists. The additional metal features serve to maintain the elevation of the top surface of the IDL at the same height across the intersections, thus achieving self-planarization across the entire top surface of the IDL, without the need for a thicker than desired IDL. The modified metal layers are adapted for use in conjunction with memory cells and apparatus incorporating such memory cells, as well as other integrated circuits.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: April 12, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Philip J. Ireland
  • Patent number: 6867498
    Abstract: A metal line layout which includes two separate control spaces to address capacitive issues along speed sensitive pathways in an integrated circuit structure without negatively impacting Werner Fill processing. One control space (i.e., DRCgap1) is for decreasing the spacing between various metal features to standardize such spacing, and a second control space (i.e., DRCgap2) is for addressing capacitance issues along speed sensitive pathways. Between speed sensitive pathways, spacing of added metal features provided to long parallel metal lines are maintained at the second control spacing DRCgap2. Spaces at the ends of such long parallel metal lines are reduced to the first control spacing DRCgap1 in order to best fill three-way-intersections (TWIs) with subsequent depositions.
    Type: Grant
    Filed: January 28, 2004
    Date of Patent: March 15, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Philip J. Ireland
  • Patent number: 6846736
    Abstract: An integrated circuit having at least one electrical interconnect for connecting at least two components and a process for forming the same are disclosed. At least two opposing, contoured, merging dielectric surfaces define at least one elongated passageway which has at least one opening. A conductive material then substantially fills the at least one opening and at least one elongated passageway to form at least one electrical interconnect guided by the at least one elongated passageway and extended through the layer of dielectric material along the length to electrically connect at least two of the components of the integrated circuit.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: January 25, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Philip J. Ireland
  • Publication number: 20040217484
    Abstract: Embodiments concern contacts for use in integrated circuits, which have a reduced likelihood of shorting to unrelated portions of an overlying conductive layer due to contact misalignment. Embodiments for forming the integrated circuit include performing a first etching process to pattern the conductive layer, where the etching compound used in the first etching process is relatively selective to the conductive layer's materials. Embodiments also include performing a second, contact related etching process that removes a portion of any misaligned contacts that were exposed by the first etching process, where the etching compound used in the second etching process is selective to the contacts' materials. The embodiments can be used to form vias and other interconnect structures as well. The modified contacts and vias are adapted for use in conjunction with memory cells and apparatus incorporating such memory cells, as well as other integrated circuits.
    Type: Application
    Filed: May 27, 2004
    Publication date: November 4, 2004
    Applicant: Micron Technology, Inc.
    Inventor: Philip J. Ireland
  • Patent number: 6812512
    Abstract: This invention is a process for manufacturing a random access memory array. Each memory cell within the array which results from the process incorporates a stacked capacitor, a silicon nitride coated access transistor gate electrode, and a self-aligned high-aspect-ratio digit line contact having a tungsten plug which extends from the substrate to a metal interconnect structure located at a level above the stacked capacitor. The contact opening is lined with titanium metal which is in contact with the substrate, and with titanium nitride that is in contact with the plug. Both the titanium metal and the titanium nitride are deposited via chemical vapor deposition reactions.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: November 2, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Kirk Prall, Howard E. Rhodes, Sujit Sharan, Gurtel Sandhu, Philip J. Ireland
  • Patent number: 6812138
    Abstract: A method of fabricating a semiconductor device. The method produces a device that includes a plurality of first topographic structures comprising conductive lead lines deposited on a semiconductor substrate, and a plurality of second topographic structures comprising fill patterns such that the top surfaces of the second topographic structures are generally coplanar with the top surfaces of the plurality of first topographic structures. The plurality of first and second topographic structures are arranged in a generally repeating array on the substrate. A planarization layer is deposited on top of the substrate such that it fills the space between the plurality of first and second topographic structures, with its top surface generally coplanar with that of the top surfaces of the first and second topographic structures.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: November 2, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Werner Juengling, Philip J. Ireland
  • Patent number: 6809389
    Abstract: A reticle for manufacturing a semiconductor device. The reticle includes cutouts that permit material deposited through the reticle and onto a surface of a semiconductor device being manufactured to form the shape of the cutouts. Shapes defined in the cutouts and produced on the semiconductor device include first and second topographic structures, where the first are made up of conductive lead lines, and the second made up of fill patterns such that the top surfaces of the second topographic structures are generally coplanar with the top surfaces of the first topographic structures. The first and second topographic structures can be arranged in a generally repeating array on the substrate.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: October 26, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Werner Juengling, Philip J. Ireland
  • Patent number: 6806577
    Abstract: A fill pattern for a semiconductor device. The device includes a plurality of first topographic structures comprising conductive lead lines deposited on a semiconductor substrate, and a plurality of second topographic structures comprising fill patterns such that the top surfaces of the second topographic structures are generally coplanar with the top surfaces of the plurality of first topographic structures. The plurality of first and second topographic structures are arranged in a generally repeating array on the substrate. A planarization layer is deposited on top of the substrate such that it fills the space between the plurality of first and second topographic structures, with its top surface generally coplanar with that of the top surfaces of the first and second topographic structures.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: October 19, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Werner Juengling, Philip J. Ireland
  • Patent number: 6806575
    Abstract: An integrated circuit having at least one electrical interconnect for connecting at least two components and a process for forming the same are disclosed. At least two opposing contoured, merging dielectric surfaces define at least one elongated passageway which has at least one. A conductive material then substantially fills the at least one opening and at least one elongated passageway to form at least one electrical interconnect guided by the at least one elongated passageway and extended through the layer of dielectric material along the length to electrically connect at least two of the components of the integrated circuit.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: October 19, 2004
    Assignee: Micron Technology, Inc.
    Inventor: Philip J. Ireland
  • Patent number: 6806576
    Abstract: An exemplary implementation of the invention is a process for forming passivation protection on a semiconductor assembly by the steps of: forming a layer of oxide over patterned metal lines having sidewalls; forming a first passivation layer of silicon nitride over the layer of oxide such that the first passivation layer of silicon nitride resides along the sidewalls of metal lines and pinches off a gap between the metal lines; performing a facet etch to remove material from the edges of the first passivation layer of silicon nitride and re-deposits some of removed material across a pinch-off junction; forming a second passivation layer of silicon nitride on the first passivation layer of silicon nitride.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: October 19, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Philip J. Ireland, James E. Green
  • Patent number: 6800517
    Abstract: The invention includes a method of forming a conductive interconnect. An electrical node location is defined to be supported by a silicon-containing substrate. A silicide is formed in contact with the electrical node location. The silicide is formed by exposing the substrate to hydrogen, TiCl4 and plasma conditions to cause Ti from the TiCl4 to combine with silicon of the substrate to form TiSix. Conductively doped silicon material is formed over the silicide. The conductively doped silicon material is exposed to one or more temperatures of at least about 800° C. The silicide is also exposed to the temperatures of at least about 800° C.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: October 5, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Gurtej S. Sandhu, Trung Tri Doan, Howard E. Rhodes, Sujit Sharan, Philip J. Ireland, Martin Ceredig Roberts
  • Publication number: 20040188679
    Abstract: A metal line layout which includes two separate control spaces to address capacitive issues along speed sensitive pathways in an integrated circuit structure without negatively impacting Werner Fill processing. One control space (i.e., DRCgap1) is for decreasing the spacing between various metal features to standardize such spacing, and a second control space (i.e., DRCgap2) is for addressing capacitance issues along speed sensitive pathways. Between speed sensitive pathways, spacing of added metal features provided to long parallel metal lines are maintained at the second control spacing DRCgap2. Spaces at the ends of such long parallel metal lines are reduced to the first control spacing DRCgap1 in order to best fill three-way-intersections (TWIs) with subsequent depositions.
    Type: Application
    Filed: January 28, 2004
    Publication date: September 30, 2004
    Inventor: Philip J. Ireland
  • Publication number: 20040185652
    Abstract: Embodiments of the invention concern modifying the layout of one or more metal layers of an integrated circuit before patterning those layers, so that an intermetal dielectric layer (IDL) subsequently deposited over the top surface of the patterned layer will be substantially self-planarized. The spacing between parallel edges of adjacent first metal lines and features is standardized, and one or more additional metal features are included in areas where an intersection exists. The additional metal features serve to maintain the elevation of the top surface of the IDL at the same height across the intersections, thus achieving self-planarization across the entire top surface of the IDL, without the need for a thicker than desired IDL. The modified metal layers are adapted for use in conjunction with memory cells and apparatus incorporating such memory cells, as well as other integrated circuits.
    Type: Application
    Filed: March 25, 2004
    Publication date: September 23, 2004
    Applicant: Micron Technology, Inc.
    Inventor: Philip J. Ireland