Abstract: A tool mounting block has a body with a forward surface, and a cylindrical bore extending into the body perpendicular to the forward surface. A frustoconical countersink extends around the opening of the bore into the forward surface and a tungsten carbide collar is fitted into the countersink. In another embodiment the forward surface of the mounting block has at least one radial groove extending to an outer wall thereof.

Abstract: A tool body is cold formed by inserting a blank into a die which defines a portion of the outer surface of the tool body after which a punch applies an impact to the blank causing the outer surface of the blank to conform to the contour defined by the die. The tool body has a tapered forward end, a central radial flange and a rearward cylindrical shank. To cold forge a fixed diameter in the central flange of the tool the forging die has a cylindrical portion having an inner diameter equal to the desired diameter of the flange, the die having an end to allow overfill to be released forward of the fixed diameter portion. Also, a shoulder is formed between the cylindrical shank and a frustoconical portion between the shank and rear surface of the flange. Finally, the shank has an elongate cylindrical hub to facilitate alignment of the tool.

Abstract: A tubular part is brazed into coaxial relationship with the bore in a metal body part having a counterbore for receiving the tubular part. In a first embodiment a tubular sleeve is fitted within the bores of the metal body and the tubular part. The parts are then heated and vibrated while the braze material is melted. In a second embodiment a frustoconical plug is inserted into the coaxial bores of the parts and the parts are again heated and vibrated. The parts are allowed to cool until the braze material hardens, after which the vibration is terminated. The remaining sleeve or plug is then machined out of the two bores leaving the tubular part brazed to the metal body.

Abstract: An improved bit holder with its mating bit block utilizes a slight taper in the bit block bore, and a tapered shank on the bit holder that includes a second larger diameter tapered distal segment that combines with an axially oriented slot through the side wall of the bit holder shank to allow a substantially larger interference fit between the distal tapered shank segment and the bit block bore than previously know. When inserting the bit holder in the bit block bore, the distal first tapered segment resiliently collapses to allow insertion of that segment into the bit block bore. A second shank tapered portion axially inwardly of the first distal tapered portion and separated therefrom by a shoulder provides a space between the bit block bore and the second tapered shank portion until the upper ⅛ to ½ inch of the second tapered shank portion meets and again forms an interference fit with the bit block bore at a portion of the shank above a termination of the slot therethrough.

Abstract: A tool mounting block for a cutting machine has a forward surface and an aperture in the forward surface for receiving the cylindrical mounting portion of a tool. The forward surface has a plurality of radial grooves therein extending to the outer surface of the tool mounting block. To extend the useful life of the mounting block, an annular insert is fitted around the aperture such that the forward surface of the insert provides a bearing surface to facilitate rotation of the tool within the mounting block.

Abstract: A tubular part is brazed into coaxial relationship with the bore in a metal body part having a counterbore for receiving the tubular part. In a first embodiment a tubular sleeve is fitted within the bores of the metal body and the tubular part. The parts are then heated and vibrated while the braze material is melted. In a second embodiment a frustoconical plug is inserted into the coaxial bores of the parts and the parts are again heated and vibrated. The parts are allowed to cool until the braze material hardens, after which the vibration is terminated. The remaining sleeve or plug is then machined out of the two bores leaving the tubular part brazed to the metal body.

Abstract: A tubular part is brazed into coaxial relationship with the bore of a second part having a counter bore for receiving the tubular part by providing a tubular sleeve within the bores of the two parts prior to brazing. After the braze material has cooled the tubular sleeve and any braze material around it is machined out of the bores. In a second embodiment a tubular part is brazed into a recess of the second part before a bore is drilled therein. After the parts are brazed together the bore is drilled through both the tubular part and the second part.

Abstract: An excavating tool has a tungsten carbide insert which is more wear resistant and not subject to breakage because of bring too brittle. The insert has a semispherical tip, a divergent midsection and a base with a conical rear surface. The insert is made with tungsten carbide particles sized between 1 and 8 microns and averaging between 2 and 5 microns, blended with particles of a binder of which the binder comprises 5.5 to 6.5 percent of the blend by weight, and the insert is sintered to a hardness of 89.5 Ra or more.

Abstract: A tool mounting block for a cutting machine has a forward surface and an aperture in the forward surface for receiving the cylindrical mounting portion of a tool. To extend the useful life of the mounting block, an annular insert is fitted around the aperture such that the forward surface of the insert provides a bearing surface to facilitate rotation of the tool within the mounting block.

Abstract: A tool mounting block having a forward surface and a rearward surface and a cylindrical transverse aperture extending therethrough opening onto both the forward and rearward surfaces. The tool has a tapered forward cutting end, and axially aligned behind the forward cutting end is an annular flange. Axially aligned behind the annular flange is a cylindrical mounting portion adapted to sidably fit within a complementarily cylindrical aperture of the mounting block, and extending rearward of the cylindrical mounting portion is a threaded stud. At the forward end of the tapered cutting end is a seat into which a hardened metal insert is bonded. To retain the cylindrical mounting portion of the tool within the cylindrical aperture of the mounting block, a locking nut assembly is threaded on the stud. When a tool is retained in a mounting block by such a nut assembly, the nut may be tightened to prevent rotation of the tool within the mounting block.

Abstract: An excavating tool has a tungsten carbide insert which is more wear resistant and not subject to breakage because of being too brittle. The insert has a semispherical tip, a divergent midsection and a base with a conical rear surface. The insert is made with tungsten carbide particles sized between 1 and 8 microns and averaging between 2 and 5 microns, blended with particles of a binder of which the binder comprises 5.5 to 6.5 percent of the blend by weight, and the insert is sintered to a hardness of 89.5 R.sub.a or more.

Abstract: The present invention is an improved drill head unit in which the lower portion of the drill chuck has a lobed shaped cross section which fits into a corresponding lobed shaped opening in a shaft connected to a spiral bevel gear mounted for rotation about a vertical axis. The lobed shaped cross section replaces the spline drive previously used in such units. An improved and simplified radial elastomeric seal is provided to separate a vacuum pressurized cavity in the housing from a lubricating cavity in the housing, and the seal is replaceable by removing a cartridge in the bottom of the drill head unit.

Abstract: A tungsten carbide tip for a cutting tool has a tapered body with a forward cutting end and a rearward base for mounting in a socket. The body has a plurality of grooves along the length thereof, which in one embodiment extend from the lower surface of the base to a point near the forward cutting end. In a second embodiment, the insert has a cylindrical inner body with a forward cutting end, and around the perimeter of the cylindrical body is a collar. Both the body and the collar are made of tungsten carbide, and the parts are bonded together by flexible material such as brazing material. The rearward surface of the base of such inserts may also be conically shaped complementary to a conically shaped lower surface of the socket into which the insert is fitted.

Abstract: The present invention is an improved drill head unit in which the lower portion of the drill chuck has a lobed shaped cross section which fits into a corresponding lobed shaped opening in a shaft connected to a spiral bevel gear mounted for rotation about a vertical axis. The lobed shaped cross section replaces the spline drive previously used in such units, and the spiral bevel gears replace the bevel gears previously used. An improved and simplified radial elastomeric seal is provided to separate a vacuum pressurized cavity in the housing from a lubricating cavity in the housing, and a locking mechanism locks against the drill steel such that the drill steel can be withdrawn from a drilled hole by lowering the drill head unit.

Abstract: Tungsten carbide inserts which are the cutting tips of a rotating excavating tool have a forwardmost cutting end and an intermediate cutting surface which are formed of tungsten carbide alloys having different degrees of hardness. In a preferred embodiment of the invention, the center of each insert is formed of a harder tungsten carbide material than is the outer cutting portion located rearwardly of the harder center portion. In another embodiment of the invention, the intermediate cutting section comprises a plurality of longitudinally extending buttresses which break up the material being excavated as the insert penetrates the material.

Abstract: The present invention is an improved drill head unit in which the lower portion of the drill chuck has a lobed shaped cross section which fits into a corresponding lobed shaped opening in a shaft connected to a spiral bevel gear mounted for rotation about a vertical axis. The lobed shaped cross section replaces the spline drive previously used in such units, and the spiral bevel gears replace the bevel gears previously used. An improved and simplified radial elastomeric seal is provided to separate a vacuum pressurized cavity in the housing from a lubricating cavity in the housing, and a locking mechanism locks against the drill steel such that the drill steel can be withdrawn from a drilled hole by lowering the drill head unit.

Abstract: An insert in accordance with the present invention is attachable to a seat on a mining machine such as a continuous mining machine or a radial longwall. The insert has a cutting face, an inner end, an outer end, and a back adapted to be retained on a seat for retaining an insert. The back of the insert has a protrusion thereon, which may be in the shape of a longitudinal rib, and positioned adjacent each side of the longitudinal rib, a flat. The rib may have any desired cross section, but in the preferred embodiment the rib has an arcuate cross section, or V-shaped cross section. Also a stub on the inner end of the insert fits into a bore in the seat to position the insert during braising.

Abstract: A drill bit is provided which has a novel blade having an elongate longitudinal protrusion positioned axially along the centerline of one side of the blade. The body is adapted to retain the blade in a transverse slot on one end of the body. The slot is provided with a centrally located longitudinal recess along one of the sides of the slot which is adapted to receive the longitudinal protrusion of the blade when the blade is positioned in the slot.

Abstract: An hydraulic rotary device includes a rotor which is oscillatable in a cylindrical chamber to force hydraulic fluid through a bypass conduit from one side to the other of a stator mounted in the chamber. An adjustable fluid flow restrictor is mounted in the bypass conduit and is controlled by a computer to which signals representative of the pressures on either side of the rotor and the angular position of the rotor are applied to enable adjustment and control of the speed of the rotor and/or the force required to rotate the rotor in the chamber.

Abstract: Exercise machines include a hydraulic torque resistance device having a rotor which is connected to a pair of vertically movable pedals. In one disclosed embodiment of the invention a vertically adjustable seat is provided in conjunction with a pair of handle bars respectively connected to the pedals in a manner such that downward movement of one of the pedals is accompanied by rearward movement of the associated handle bar. Simultaneously with the downward movement of one pedal the other pedal moves up and the other handle bar which is associated therewith the other pedal moves in the forward direction.