Abstract: A method of fabricating an integrated circuit includes forming a barrier layer along lateral side walls and a bottom of a via aperture and providing a ternary copper alloy via material in the via aperture to form a via. The via aperture is configured to receive the ternary copper alloy via material and electrically connect a first conductive layer and a second conductive layer. The ternary copper alloy via material helps the via to have a lower resistance and an increased grain size with staffed grain boundaries.

Abstract: An exemplary embodiment is related to a method of using an adhesion precursor in an integrated circuit fabrication process. The method includes providing a gas of material over a dielectric material and providing a copper layer over an adhesion precursor layer. The adhesion precursor layer is formed by the gas, and the dielectric material includes an aperture.

Abstract: A method for manufacturing an integrated circuit having improved electromigration characteristics includes forming an aperture in an interlevel dielectric layer and providing a barrier layer in the aperture. The aperture is filled with a metal material and a barrier layer is provided above the metal material. An intermetallic region can be formed at an interface of the metal material and the barrier layer. The intermetallic material can be formed by implantation of species.

Abstract: An integrated circuit is provided having a semiconductor substrate with a semiconductor device. A dielectric layer formed over the semiconductor substrate has an opening provided therein. The dielectric layer is of non-barrier dielectric material capable of being changed into a barrier dielectric material. The dielectric layer around the opening is changed into the barrier dielectric material and the conductor core material is deposited to fill the opening. The conductor core is processed to form a channel for the integrated circuit. This allows a selective conversion of dielectric materials with no diffusion barrier properties to be converted into good barrier materials which allows larger channels and shrinkage of the integrated circuit.

Abstract: An integrated circuit and manufacturing method therefor is provided having a semiconductor substrate with a semiconductor device. A device dielectric layer is formed on the semiconductor substrate. A first dielectric layer on the device dielectric layer has an opening formed therein including a conductor reservoir volume. A barrier layer lines the channel opening. A conductor core fills the opening over the barrier layer. A second dielectric layer is formed on the first dielectric layer and has a second channel and via opening provided therein. A barrier layer lines the second channel and via opening except over the first channel opening. A conductor core fills the second channel and via opening over the barrier layer and the first conductor core to form the second channel and via. The conductor reservoir volume provides a supply of conductor material to prevent the formation of voids in the first channel and in the via.

Abstract: An integrated circuit manufacturing method is provided having a semiconductor substrate with a semiconductor device. A device dielectric layer is formed on the semiconductor substrate and a channel dielectric layer on the device dielectric layer has an opening formed therein. A barrier layer lines the channel opening and a conductor core fills the opening over the barrier layer. A seedless barrier layer lines the opening, and a conductor core fills the opening over the seedless barrier layer. The barrier layer is deposited in the opening and contains atomic layers of barrier material which bonds to the dielectric layer, an intermediate material which bonds to the barrier material layer and to the conductor core, and a conductor core material which bonds to the intermediate material. The conductor core bonds to the conductor core material.

Abstract: A method of fabricating an integrated circuit can include forming a barrier material layer along lateral side walls and a bottom of a via aperture which is configured to receive a via material that electrically connects a first conductive layer and a second conductive layer, implanting a first alloy element into an interfacial layer over the barrier material layer, depositing an alloy layer over the interfacial layer. The implanted first alloy element is reactive with the barrier material layer to increase resistance to copper diffusion.

Abstract: A manufacturing method for an integrated circuit is provided having a semiconductor substrate with a semiconductor device. A device dielectric layer formed on the semiconductor substrate. A channel dielectric layer on the device dielectric layer has an opening formed therein. A barrier layer lines the channel opening. A conductor core fills the opening over the barrier layer. A cerium-conductor interconnect cap is disposed over the conductor core with a capping layer over the dielectric layer and the cerium-conductor interconnect cap.

Abstract: A method of fabricating an integrated circuit can include performing a reactive ion etch (RIE) to form a via aperture in a dielectric layer where the via aperture exposes a portion of a conductive layer located under the dielectric layer, removing polymer residue from the RIE, and forming a nucleation layer over the exposed portion of the conductive layer using an alloy. The nucleation layer can be formed in an electroless process and can improve electromigration reliability, reduce via resistance, eliminate via corrosion, and eliminate copper resputtering on dielectric sidewalls.

Abstract: A semiconductor component having a metallization system that includes a thin conformal multi-layer barrier structure and a method for manufacturing the semiconductor component. A layer of dielectric material is formed over a lower level interconnect. A hardmask is formed over the dielectric layer and an opening is etched through the hardmask into the dielectric layer. The opening is lined with a thin conformal multi-layer barrier using atomic layer deposition. The multi-layer barrier lined opening is filled with an electrically conductive material which is planarized.

Abstract: An integrated circuit and manufacturing method therefor is provided having a semiconductor substrate with a semiconductor device and a device dielectric layer formed on the semiconductor substrate. A channel dielectric layer on the device dielectric layer has a channel opening, a barrier layer lining the channel opening, and a conductor core filling the channel opening. The barrier layer has a more negative heat of formation than the channel dielectric layer whereby the barrier layer is reacts with and forms a barrier to diffusion of the material of the conductor core to the channel dielectric layer. The barrier layer also forms a stable compound with the conductor core to form a coherent barrier layer bonding the channel dielectric to the conductor core.

Abstract: A method of fabricating an integrated circuit includes forming a barrier layer along lateral side walls and a bottom of a via aperture and providing a ternary copper alloy via material in the via aperture to form a via. The via aperture is configured to receive the ternary copper alloy via material and electrically connect a first conductive layer and a second conductive layer. The ternary copper alloy via material helps the via to have a lower resistance and an increased grain size with staffed grain boundaries.

Abstract: An integrated circuit and manufacturing method therefor is provided having a semiconductor substrate with a semiconductor device. A device dielectric layer formed on the semiconductor substrate. A channel dielectric layer on the device dielectric layer has an opening formed therein. A barrier layer lines the channel opening. A conductor core fills the opening over the barrier layer. An interconnect cap is disposed over the conductor core and seed layer and is capped with a capping layer. The interconnect cap is preferably of an indium oxide compound.

Abstract: A semiconductor device includes a first metallization level, a first diffusion barrier layer, a first etch stop layer, a dielectric layer and an opening extending through the dielectric layer, the first etch stop layer, and the first diffusion barrier layer. The first diffusion barrier layer is disposed over the first metallization level. The first etch stop layer is disposed over the first diffusion barrier layer, and the dielectric layer is disposed over the first etch stop layer. The opening can also have rounded corners. A sidewall diffusion barrier layer can be disposed on sidewalls of the opening, and the sidewall diffusion barrier layer is formed from the same material as the first diffusion barrier layer. The first etch stop layer can be formed from a material different than the first barrier layer, and the material of the first barrier layer can be selected from the group consisting of tantalum, titanium, tantalum nitride, titanium nitride, and tungsten nitride.

Abstract: A method of performing a two stage anneal in the formation of an alloy interconnect can include forming a via aperture in a dielectric layer where the via aperture provides an area for formation of a via, providing a seed layer along lateral side walls of the via aperture, rapid thermal annealing the seed layer to facilitate copper grain growth in the via, and slowly annealing the seed layer to facilitate desired distribution of alloy doping. The use of two anneals-one fast (e.g., 60 seconds) at lower temperatures (e.g., 150° C. to 250° C.) and one slow (e.g., minutes to several hours) at higher temperatures (e.g., 200° C. to 450° C.)—helps to control grain growth and alloy doping distribution.

Abstract: An integrated circuit and manufacturing method therefor is provided having a semiconductor substrate with a semiconductor device. A device dielectric layer formed on the semiconductor substrate. A channel dielectric layer on the device dielectric layer has an opening formed therein. A barrier layer lines the channel opening. A conductor core fills the opening over the barrier layer. A cerium-conductor interconnect cap is disposed over the conductor core with a capping layer over the dielectric layer and the cerium-conductor interconnect cap.

Abstract: The present invention provides an alloy electroplating system for semiconductor wafers including a plating chamber connected by a circulating system to a plating solution reservoir. The semiconductor wafer is used as the cathode with an inert primary anode in the plating chamber. A plurality of consumable remote secondary anodes at different voltages in the plating solution reservoir provides the metal ions for alloy plating.

Abstract: An integrated circuit and manufacturing method therefor is provided having a semiconductor substrate with a semiconductor device. A dielectric layer formed over the semiconductor substrate has an opening provided therein. The dielectric layer is of non-barrier dielectric material capable of being changed into a barrier dielectric material. The dielectric layer around the opening is changed into the barrier dielectric material and the conductor core material is deposited to fill the opening. The conductor core is processed to form a channel for the integrated circuit.

Abstract: A test structure and method for testing a semiconductor material is provided with a semiconductor wafer having an electrical ground and a source of electrical potential. A conductor layer is placed over the semiconductor wafer and a semiconductor material is placed over the conductor layer. A dielectric layer is placed over the semiconductor material. Conductive top and bottom layers are placed over the dielectric layer and the bottom of the semiconductor wafer. The conductive top layer is connected to the electrical ground. The conductive bottom layer is connected to the source of electrical potential. The current flow is measured from the conductive bottom layer to the conductive top layer.

Abstract: A method (M) of determining the effectiveness of a deposited thin conformal barrier layer (30) by forming a test specimen and measuring the copper (Cu) penetration from a metallization layer (40) through the barrier layer (30) (e.g., refractory metals, their nitrides, their carbides, or their other compounds), through a thin insulating dielectric layer (20) (e.g., SiO2), and into a semiconductor (10) substrate (e.g., Si), wherein the interaction between the migrating metal ions and the semiconductor ions are detected/monitored, and wherein the detection/monitoring comprises (1) stripping at least a portion of the insulating dielectric layer (20) and the barrier layer (30) and (2) examining the semiconductor substrate (10) surface of the test specimen, thereby improving interconnect reliability, enhancing electromigration resistance, improving corrosion resistance, reducing copper diffusion, and a test specimen device thereby formed.