Patents by Inventor Po-Chao Tsao

Po-Chao Tsao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160197005
    Abstract: The present invention provides a semiconductor structure including a substrate, at least one fin group and a plurality of sub-fin structures disposed on the substrate, wherein the fin group is disposed between two sub-fin structures, and a top surface of each sub-fin structure is lower than a top surface of the fin group; and a shallow trench isolation (STI) disposed in the substrate, wherein the sub-fin structures are completely covered by the shallow trench isolation.
    Type: Application
    Filed: March 17, 2016
    Publication date: July 7, 2016
    Inventors: Po-Chao Tsao, Lung-En Kuo, Chien-Ting Lin, Shih-Fang Tzou
  • Patent number: 9349695
    Abstract: A semiconductor integrated device includes a substrate having an active region defined thereon, a plurality of active fins positioned in the active region, and a plurality of first protecting fins surrounding the active region. Each of the plurality of active fins extends along a first direction and includes a first length along the first direction. The plurality of first protecting fins extend along the first direction. One of the plurality of first protecting fins immediately adjacent to the active region has a second length along the first direction, and the second length is longer than the first length.
    Type: Grant
    Filed: July 20, 2015
    Date of Patent: May 24, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Shih-Fang Hong, Po-Chao Tsao
  • Publication number: 20160141207
    Abstract: The present invention provides a method of forming a semiconductor structure including a substrate, a transistor, a first ILD layer, a second ILD layer, a first contact plug, second contact plug and a third contact plug. The transistor is disposed on the substrate and includes a gate and a source/drain region. The first ILD layer is disposed on the transistor. The first contact plug is disposed in the first ILD layer and a top surface of the first contact plug is higher than a top surface of the gate. The second ILD layer is disposed on the first ILD layer. The second contact plug is disposed in the second ILD layer and electrically connected to the first contact plug. The third contact plug is disposed in the first ILD layer and the second ILD layer and electrically connected to the gate.
    Type: Application
    Filed: January 28, 2016
    Publication date: May 19, 2016
    Inventors: Ching-Wen Hung, Chih-Sen Huang, Po-Chao Tsao, Chieh-Te Chen
  • Patent number: 9337260
    Abstract: The semiconductor structure includes a plurality of first insulators in a substrate, a common insulating layer surrounding the sidewall and the bottom of said first insulators in said substrate, and suspended portions of said substrate on said common insulating layer.
    Type: Grant
    Filed: November 21, 2014
    Date of Patent: May 10, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: En-Chiuan Liou, Po-Chao Tsao, Chia-Jui Liang, Jia-Rong Wu
  • Patent number: 9330980
    Abstract: A semiconductor structure includes a first gate and a second gate, a first spacer and a second spacer, two first epitaxial structures and two second epitaxial structures. The first gate and the second gate are located on a substrate. The first spacer and the second spacer are respectively located on the substrate beside the first gate and the second gate. The first epitaxial structures and the second epitaxial structures are respectively located in the substrate beside the first spacer and the second spacer, wherein the first spacer and the second spacer have different thicknesses, and the spacing between the first epitaxial structures is different from the spacing between the second epitaxial structures. Moreover, the present invention also provides a semiconductor process forming said semiconductor structure.
    Type: Grant
    Filed: March 16, 2015
    Date of Patent: May 3, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Chia-Jui Liang, Po-Chao Tsao
  • Patent number: 9318571
    Abstract: A gate structure includes a gate disposed on a substrate, a first spacer disposed on the substrate and surrounding the gate and a second spacer disposed on the first spacer and surrounding the gate, the second spacer is lower than the first spacer.
    Type: Grant
    Filed: February 23, 2009
    Date of Patent: April 19, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: I-Chang Wang, Ming-Tsung Chen, Ling-Chun Chou, Po-Chao Tsao, Tsung-Hung Chang, Hui-Ling Chen, Cheng-Yen Wu, Chieh-Te Chen, Shin-Chi Chen
  • Patent number: 9318490
    Abstract: The present invention provides a semiconductor structure, including a substrate, having a dielectric layer disposed thereon, a first device region and a second device region defined thereon, at least one first trench disposed in the substrate within the first device region, at least one second trench and at least one third trench disposed in the substrate within the second device region, a work function layer, disposed in the second trench and the third trench, wherein the work function layer partially covers the sidewall of the second trench, and entirely covers the sidewall of the third trench, and a first material layer, disposed in the second trench and the third trench, wherein the first material layer covers the work function layer disposed on partial sidewall of the second trench, and entirely covers the work function layer disposed on the sidewall of the third trench.
    Type: Grant
    Filed: January 13, 2014
    Date of Patent: April 19, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Po-Chao Tsao, Yao-Hung Huang, Chien-Ting Lin, Ming-Te Wei
  • Patent number: 9312359
    Abstract: A semiconductor structure includes a gate structure disposed on a substrate and having an outer spacer, a recess disposed in the substrate and adjacent to the gate structure, a doped epitaxial material filling up the recess, a cap layer including an undoped epitaxial material and disposed on the doped epitaxial material, a lightly doped drain disposed below the cap layer and sandwiched between the doped epitaxial material and the cap layer, and a silicide disposed on the cap layer and covering the doped epitaxial material to cover the cap layer together with the outer spacer without directly contacting the lightly doped drain.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: April 12, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Ming-Te Wei, Shin-Chuan Huang, Yu-Hsiang Hung, Po-Chao Tsao, Chia-Jui Liang, Ming-Tsung Chen, Chia-Wen Liang
  • Patent number: 9306032
    Abstract: A method for manufacturing a semiconductor device includes following steps. A substrate having at least a transistor embedded in an insulating material formed thereon is provided. The transistor includes a metal gate. Next, an etching process is performed to remove a portion of the metal gate to form a recess and to remove a portion of the insulating material to form a tapered part. After forming the recess and the tapered part of the insulating material, a hard mask layer is formed on the substrate to fill up the recess. Subsequently, the hard mask layer is planarized.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: April 5, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Ching-Ling Lin, Chih-Sen Huang, Po-Chao Tsao, Ching-Wen Hung, Jia-Rong Wu, Chien-Ting Lin
  • Patent number: 9299843
    Abstract: A semiconductor structure comprises a substrate, a plurality of fins, an oxide layer and a gate structure. The fins protrude from the substrate and are separated from each other by the oxide layer. The surface of the oxide layer is uniform and even plane. The gate structure is disposed on the fins. The fin height is distance between the top of the fins and the oxide layer, and at least two of the fins have different fin heights.
    Type: Grant
    Filed: November 13, 2013
    Date of Patent: March 29, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Jun-Jie Wang, Po-Chao Tsao, Ming-Te Wei, Shih-Fang Tzou
  • Patent number: 9281199
    Abstract: A method for fabricating a semiconductor device includes the following steps. First, a first interlayer dielectric is formed on a substrate. Then, a gate electrode is formed on the substrate so that the periphery of the gate electrode is surrounded by the first interlayer dielectric. Afterwards, a patterned mask layer is formed on the gate electrode, and a bottom surface of the patterned mask layer is level with a top surface of the first interlayer dielectric. A spacer is then formed on each sidewall of the gate electrode. Subsequently, a second interlayer dielectric is formed to cover a top surface and each side surface of the patterned mask layer. Finally, a self-aligned contact structure is formed in the first interlayer dielectric and the second interlayer dielectric.
    Type: Grant
    Filed: March 5, 2015
    Date of Patent: March 8, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Ching-Wen Hung, Chih-Sen Huang, Po-Chao Tsao, Shih-Fang Tzou
  • Patent number: 9281367
    Abstract: The present invention provides a semiconductor structure including a substrate, a transistor, a first ILD layer, a second ILD layer, a first contact plug, second contact plug and a third contact plug. The transistor is disposed on the substrate and includes a gate and a source/drain region. The first ILD layer is disposed on the transistor. The first contact plug is disposed in the first ILD layer and a top surface of the first contact plug is higher than a top surface of the gate. The second ILD layer is disposed on the first ILD layer. The second contact plug is disposed in the second ILD layer and electrically connected to the first contact plug. The third contact plug is disposed in the first ILD layer and the second ILD layer and electrically connected to the gate. The present invention further provides a method of making the same.
    Type: Grant
    Filed: April 27, 2015
    Date of Patent: March 8, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Ching-Wen Hung, Chih-Sen Huang, Po-Chao Tsao, Chieh-Te Chen
  • Patent number: 9263287
    Abstract: A method of forming fin-shaped structures includes the following steps. A plurality of spacers is formed on a substrate. The substrate is etched by using the spacers as hard masks to form a plurality of fin-shaped structures in the substrate. A cutting process is then performed to remove parts of the fin-shaped structures and the spacers formed on the removed parts.
    Type: Grant
    Filed: May 27, 2013
    Date of Patent: February 16, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Po-Chao Tsao, Chien-Ting Lin
  • Patent number: 9240403
    Abstract: An embedded resistor including a first interdielectric layer, a cap layer, a resistive layer and a cap film is provided. The first interdielectric layer is located on a substrate. The cap layer is located on the first interdielectric layer, wherein the cap layer has a trench. The resistive layer conformally covers the trench, thereby having a U-shaped cross-sectional profile. The cap film is located in the trench and on the resistive layer, or, an embedded thin film resistor including a first interdielectric layer, a cap layer and a bulk resistive layer is provided. The first interdielectric layer is located on a substrate. The cap layer is located on the first interdielectric layer, wherein the cap layer has a trench. The bulk resistive layer is located in the trench.
    Type: Grant
    Filed: March 1, 2013
    Date of Patent: January 19, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Ching-Wen Hung, Chih-Sen Huang, Po-Chao Tsao
  • Publication number: 20150380506
    Abstract: A replacement gate process is disclosed. A substrate and a dummy gate structure formed on the substrate is provided, wherein the dummy gate structure comprises a dummy layer on the substrate, a hard mask layer on the dummy layer, spacers at two sides of the dummy layer and the hard mask layer, and a contact etch stop layer (CESL) covering the substrate, the spacers and the hard mask layer. The spacers and the CESL are made of the same material. Then, a top portion of the CESL is removed to expose the hard mask layer. Next, the hard mask layer is removed. Afterward, the dummy layer is removed to form a trench.
    Type: Application
    Filed: September 3, 2015
    Publication date: December 31, 2015
    Inventors: Jun-Jie Wang, Po-Chao Tsao, Chia-Jui Liang, Shih-Fang Tzou, Chien-Ting Lin, Cheng-Guo Chen, Ssu-I Fu, Yu-Hsiang Hung, Chung-Fu Chang
  • Patent number: 9208276
    Abstract: A method of generating a layout pattern including a FinFET structure layout includes the following processes. First, a layout pattern, which includes a sub-pattern having pitches in simple integer ratios, is provided to a computer system. The sub-pattern is then classified into a first sub-pattern and a second sub-pattern. Afterwards, first stripe patterns and at least one second stripe pattern are generated. The longitudinal edges of the first stripe patterns are aligned with the longitudinal edges of the first sub-pattern and the first stripe patterns have equal spacings and widths. The positions of the second stripe patterns correspond to the positions of the blank pattern, and spacings or widths of the second stripe patterns are different from the spacings or widths of the first stripe patterns. Finally, the first stripe patterns and the second stripe pattern are outputted to a photomask.
    Type: Grant
    Filed: August 11, 2015
    Date of Patent: December 8, 2015
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Po-Chao Tsao, Shih-Fang Hong, Chia-Wei Huang, Ming-Jui Chen, Shih-Fang Tzou, Ming-Te Wei
  • Publication number: 20150349088
    Abstract: A semiconductor structure includes a gate structure disposed on a substrate and having an outer spacer, a recess disposed in the substrate and adjacent to the gate structure, a doped epitaxial material filling up the recess, a cap layer including an undoped epitaxial material and disposed on the doped epitaxial material, a lightly doped drain disposed below the cap layer and sandwiched between the doped epitaxial material and the cap layer, and a silicide disposed on the cap layer and covering the doped epitaxial material to cover the cap layer together with the outer spacer without directly contacting the lightly doped drain.
    Type: Application
    Filed: August 10, 2015
    Publication date: December 3, 2015
    Inventors: Ming-Te Wei, Shin-Chuan Huang, Yu-Hsiang Hung, Po-Chao Tsao, Chia-Jui Liang, Ming-Tsung Chen, Chia-Wen Liang
  • Publication number: 20150347657
    Abstract: A method of generating a layout pattern including a FinFET structure layout includes the following processes. First, a layout pattern, which includes a sub-pattern having pitches in simple integer ratios, is provided to a computer system. The sub-pattern is then classified into a first sub-pattern and a second sub-pattern. Afterwards, first stripe patterns and at least one second stripe pattern are generated. The longitudinal edges of the first stripe patterns are aligned with the longitudinal edges of the first sub-pattern and the first stripe patterns have equal spacings and widths. The positions of the second stripe patterns correspond to the positions of the blank pattern, and spacings or widths of the second stripe patterns are different from the spacings or widths of the first stripe patterns. Finally, the first stripe patterns and the second stripe pattern are outputted to a photomask.
    Type: Application
    Filed: August 11, 2015
    Publication date: December 3, 2015
    Inventors: Po-Chao Tsao, Shih-Fang Hong, Chia-Wei Huang, Ming-Jui Chen, Shih-Fang Tzou, Ming-Te Wei
  • Patent number: 9196542
    Abstract: A method for manufacturing a semiconductor device is provided. A first stack structure and a second stack structure are formed to respectively cover a portion of a first fin structure and a second fin structure. Subsequently, a spacer is respectively formed on the sidewalls of the fin structures through an atomic layer deposition process and the composition of the spacers includes silicon carbon nitride. Afterwards, a interlayer dielectric is formed and etched so as to expose the hard mask layers. A mask layer is formed to cover the second stack structure and a portion of the dielectric layer. Later, the hard mask layer in the first stack structure is removed under the coverage of the mask layer. Then, a dummy layer in the first stack structure is replaced with a conductive layer.
    Type: Grant
    Filed: May 22, 2013
    Date of Patent: November 24, 2015
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Jun-Jie Wang, Po-Chao Tsao, Chia-Jui Liang, Shih-Fang Tzou, Chien-Ting Lin
  • Patent number: 9196352
    Abstract: A static random access memory unit cell layout structure is disclosed, in which a slot contact is disposed on one active area and another one across from the one. A static random access memory unit cell structure and a method of fabricating the same are also disclosed, in which, a slot contact is disposed on drains of a pull-up transistor and a pull-down transistor, and a metal-zero interconnect is disposed on the slot contact and a gate line of another pull-up transistor. Accordingly, there is not an intersection of vertical and horizontal metal-zero interconnects, and there is no place suffering from twice etching. Leakage junction due to stitch recess can be avoided.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: November 24, 2015
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Ching-Wen Hung, Po-Chao Tsao, Shu-Ru Wang, Chia-Wei Huang, Chieh-Te Chen, Feng-Yi Chang, Chih-Sen Huang