Abstract: A heat exchanger assembly includes a pair of outer headers each defining an outer cavity and a pair of inner headers each defining an inner cavity. Each inner header is disposed in one of the outer headers, and each header defines a plurality of header slots. A plurality of first fluid tubes extend between the outer headers from one of the header slots of each outer header to fluidly interconnect the outer cavities defined by the outer headers and a plurality of second fluid tubes are interleaved with the first refrigerant tubes and extend between the outer headers and through one of the header slots of each outer header and through the associated outer cavities defined by the outer headers and to the one of the header slots of each inner header to fluidly interconnect the inner cavities defined by the inner headers.

Abstract: An automotive vehicle includes a seat assembly with one or more seat outlets for exhausting conditioned air to an occupant seat therein. A HVAC assembly operates in a warm-up mode and a cool-down for generating heated and cooled air to achieve a predetermined air temperature. An air selection module controls airflow from the HVAC assembly to air ducts for delivering air from the air selection module to the seat assembly. At least one seat valve moveable between open and closed positions controls air flow from the air selection module to one or more seat ducts. A purge valve moveable between open and closed positions vents air from the air selection module. The vehicle further includes a control system for closing the purge valve and opening at least one seat valve in response to the air temperature of the air from the HVAC assembly being at least the predetermined air temperature.

Abstract: A thermo-electric device is disposed in series with the HVAC module for heating and cooling air Ta from the HVAC module for delivery to seat passages of a seat assembly and/or to a thermal container. The thermoelectric device includes a thermoelectric module, a heat exchanger having cold and hot sides, ductwork, a divider that sends variable air flow to the cold or hot sides of the thermoelectric module, and thermal insulation between the cold and hot sides downstream of the heat exchanger. The fan of the HVAC module is the sole motivation for moving the conditioned air Ta originating from the central HVAC module through the thermoelectric device and to the seat assembly and/or to a thermal container.

Abstract: An evaporatively pre-cooled seat assembly comprising a seat cushion, an auxiliary cooler, and an evaporative cooler. The evaporative cooler includes a plurality of parallel tubular dry channels and a plurality of tubular wet channels. The dry channels and wet channels are arranged such that they alternate from dry channel to wet channel from channel to channel. Each of the channels is defined by two parallel side walls, a top, and a bottom. A first plurality of dry channels defines a plurality of apertures in the side walls thereof for conveying air out of the respective dry channel and into an adjacent wet channel. A second plurality of dry channels alternates with the first plurality and is disposed between two wet channels and defines a plurality of cooler apertures in the tops thereof for conveying cooled air out of the second plurality of alternating dry channels and to the auxiliary cooler.

Abstract: A method of venting a refrigerant from an air conditioning system of a vehicle during a crash to mitigate leakage of the refrigerant into a cabin of the vehicle by crashing a test vehicle under a first set of predetermined conditions a number of crash events and measuring deceleration and determining the existence of leakage. The number of crash events in which leakage existed is divided by the number of crash events to establish a probability of leakage ratio. The test vehicle is crashed under a second set of predetermined conditions to determine a second probability of leakage ratio. A probability of leakage relationship is established correlating the probability of leakage ratios and the predetermined conditions. A deceleration relationship is established correlating the deceleration measurements and the predetermined conditions.

Abstract: A pipe coupling assembly includes two identical pipes each extending into an enlarged collar and then into a hemispherical socket each with a socket radius. A bulbous insert engages the sockets of the pipes. A clamping mechanism is disposed about the pipes and includes two blocks for holding the sockets into engagement with the insert. The insert has two necks both extending axially around the flow passage and fitting into the pipes. The insert defines a slot extending radially and circumferentially about the axis for allowing movement of two hemispheres relative to one another. Each of the hemispheres has an insert radius. The socket radii are greater than the respective insert radii for establishing a contact line between the insert and the sockets which becomes a contact band as the blocks move together.

Abstract: A gas cooler and heat exchanger assembly comprises a gas cooler, including a cylindrical inlet header and a cylindrical outlet header, and a heat exchanger, including a first tank and a second tank, with at least a portion of each of the tanks being cylindrical and being an extension of and integral with each of the associated and aligned headers. In the first embodiment, the entirety of each of the tanks is cylindrical in shape and extends from the associated header. Each of the tanks is bisected thus defining a semi-cylindrical hot chamber and a semi-cylindrical cool chamber. In the second embodiment, only the cylindrical hot chamber of each of the tanks is cylindrical in shape and extends from the associated header. An additional box-shaped structure defines a box-shaped cool chamber disposed along and inwardly of each of the cylindrical hot chambers.

Abstract: A thermoelectric device is disposed in series with the HVAC module for heating and cooling air Ta from the HVAC module for delivery to seat passages of a seat assembly. The thermoelectric device includes a thermoelectric module, a heat exchanger having cold and hot sides, ductwork, a divider that sends variable air flow to the cold or hot sides of the thermoelectric module, and thermal insulation between the cold and hot sides downstream of the heat exchanger. The fan of the HVAC module is the sole motivation for moving the conditioned air Ta originating from the central HVAC module through the thermoelectric device and to the seat assembly.

Abstract: A heating and cooling and air conditioning (HVAC) module housing wherein the defrost outlet and the vent outlet and the seat outlet are disposed next adjacent to one another and a first plate overlies the defrost outlet and the seat outlet and a second plate overlies the seat outlet and the vent outlet for opening and closing various combinations of the outlets. Accordingly, the defrost valve and the vent valve are used to also control air flow through the seat outlet of a HVAC module to a thermo-electric device to heat and cool the seat assembly in a vehicle.

Abstract: A blowoff valve assembly includes a diaphragm separating a refrigerant connection from an ambient port open to the atmosphere. The refrigerant connection is preferably connected to air conditioning system such that the diaphragm is in contact with refrigerant from the system. The diaphragm is deflectable based on the pressure of the refrigerant and is operatively connected to a switch. When pressure of the refrigerant drops to a predetermined level, the diaphragm deflects to activate the switch. Additionally, the assembly also includes a detonable squib that explodes and ruptures the diaphragm, allowing the refrigerant to flow from the refrigerant connection to the atmosphere. Additional features, such as sensors for detecting refrigerant outside of the system, a collision subsystem, and an associated controller are also disclosed.

Abstract: A chiller-condenser is disposed downstream of a condenser and a chiller-evaporator is disposed downstream of the chiller-condenser. A main three-way valve is disposed between the compressor and the condenser for directing flow from the compressor to the condenser in the air-conditioning mode and for directing flow from the compressor through a by-pass line to the chiller-condenser in the heat pump mode. A heat pump (HP) expansion device shown as an orifice tube expands the refrigerant in the heat pump mode and an by-pass valve is disposed between the chiller-condenser and the chiller-evaporator for directing flow from the chiller-condenser through the heat pump expansion device and to the chiller-evaporator in the heat pump mode. An air-conditioning (A/C) expansion device shown as orifice tube is disposed downstream of the condenser and upstream of the by-pass line for expanding the refrigerant in the air-conditioning mode.

Abstract: A dual evaporator air conditioning system and method for use therewith to cool air in front and rear portions of a cabin of a vehicle. The dual evaporator air conditioning system includes primary and auxiliary HVAC units to cool the air in the front and rear portions of the cabin, respectively. The dual evaporator air conditioning system also includes a control system having cooling and non-cooling modes for each of the HVAC units. The control system automatically activates a heating element near the auxiliary evaporator in response to the auxiliary HVAC unit being in the non-cooling mode while the primary HVAC unit is in the cooling mode. The heating element heats the refrigerant in the auxiliary evaporator to prevent accumulation of liquid refrigerant and lubricating oil in the auxiliary evaporator when the auxiliary HVAC unit is in the non-cooling mode while the primary HVAC unit is in the cooling mode.

Abstract: Each blow-off valve includes a valve body with a first movable wall defining a portion of the liquid fluid passage therein and a second movable wall defining a portion of the suction fluid passage therein. An actuator interconnects the movable walls for simultaneously moving the walls and opening the fluid passages in response to the electrical leakage-warning signal. In the species of FIGS. 2 and 3, the movable walls are integrally united with the valve body and include frangible sections that are fractured by an explosive squib to separate the movable walls from the body to simultaneously open the liquid and suction fluid passages. In the species of FIG. 5, the movable walls are separate valve elements disposed in a circular bore that opens the passages to the ambient surroundings. The actuator includes a spring, for biasing each of the valve elements out of its respective bore, and a holding device that weakens in response to the electrical leakage-warning signal.

Abstract: A vehicle climate control is compensated for direct and indirect infrared heat loading due to solar radiation based on a mean radiant temperature sensor and a cabin air temperature sensor. The mean radiant temperature sensor include a temperature responsive element such as a thermistor enclosed in a hollow spherical housing that blocks visible light but absorbs infrared radiation. The difference between the mean radiant temperature and the cabin air temperature provides a measure of the total infrared heat loading on the cabin and is used to increase the cooling capacity of the climate control system.

Abstract: An air conditioning system for a vehicle includes an accumulator/dehydrator (A/D) disposed in the suction fluid line for accumulating refrigerant and a heat transfer jacket surrounds the A/D for exchanging heat with the A/D and the refrigerant therein. The heat transfer jacket may define a space between an inner wall of the A/D and an outer wall spaced therefrom with a heat transfer media disposed in the space for cooling by extracting heat from the refrigerant in the A/D. Alternatively, the jacket is defined by a double walled sleeve surrounding the A/D and defining the space for the heat transfer media. Yet another alternative is for the heat transfer jacket to comprise a thermoelectric device.

Abstract: Each blow-off valve includes a valve body with a first movable wall defining a portion of the liquid fluid passage therein and a second movable wall defining a portion of the suction fluid passage therein. An actuator interconnects the movable walls for simultaneously moving the walls and opening the fluid passages in response to the electrical leakage-warning signal. In the species of FIGS. 2 and 3, the movable walls are integrally united with the valve body and include frangible sections that are fractured by an explosive squib to separate the movable walls from the body to simultaneously open the liquid and suction fluid passages. In the species of FIG. 5, the movable walls are separate valve elements disposed in a circular bore that opens the passages to the ambient surroundings. The actuator includes a spring, for biasing each of the valve elements out of its respective bore, and a holding device that weakens in response to the electrical leakage-warning signal.

Abstract: Each blow-off valve includes a valve body with a first movable wall defining a portion of the liquid fluid passage therein and a second movable wall defining a portion of the suction fluid passage therein. An actuator interconnects the movable walls for simultaneously moving the walls and opening the fluid passages in response to the electrical leakage-warning signal. In the species of FIGS. 2 and 3, the movable walls are integrally united with the valve body and include frangible sections that are fractured by an explosive squib to separate the movable walls from the body to simultaneously open the liquid and suction fluid passages. In the species of FIG. 5, the movable walls are separate valve elements disposed in a circular bore that opens the passages to the ambient surroundings. The actuator includes a spring, for biasing each of the valve elements out of its respective bore, and a holding device that weakens in response to the electrical leakage-warning signal.

Abstract: A dual evaporator air conditioning system and method for use therewith is provided to cool air in front and rear portions of a cabin of a vehicle. The dual evaporator air conditioning system includes primary and auxiliary HVAC units having primary and auxiliary evaporators, respectively, to cool the air in the front and rear portions of the cabin. A heat exchanger near the auxiliary evaporator warms the refrigerant in the auxiliary evaporator to maintain a minimum temperature. The heat exchanger warms the refrigerant in the auxiliary evaporator to prevent accumulation of liquid refrigerant and lubricating oil in the auxiliary evaporator when the auxiliary HVAC unit is in a non-cooling mode while the primary HVAC unit is in a cooling mode.

Abstract: An air conditioning system for a vehicle includes a controller for periodically increasing the stroke and output of the pistons in a variable stroke compressor for periodically reducing the amount of refrigerant resident in the evaporator. The controller includes a timer for establishing predetermined time periods between the momentary spikes of periodic increases of stroke. Normally, the stroke is spiked only when the compressor is operating at a low load condition.

Abstract: An air conditioning system for a vehicle includes an evaporator for evaporating the refrigerant and including a predetermined portion in which refrigerant pools. A device for directing the flow of air to the predetermined portion to minimize the pooling of refrigerant in the predetermined portion includes a spool and a sheet wound around the spool for winding and unwinding the sheet. The opening is disposed in the sheet for allowing airflow to said predetermined portion of the evaporator.