Abstract: A method of manufacturing a semiconductor device is provided. The method includes providing a semiconductor substrate, forming a plurality of fins on the semiconductor substrate, forming a plurality of shallow trench isolation (STI) structures on the semiconductor substrate on opposite sides of the fins, forming a dummy gate on the fins, forming gate spacers on opposite sides of the dummy gate, etching a first portion of the STI structures disposed outside a gate region, the first portion having a first predetermined thickness, forming an interlayer dielectric over the semiconductor substrate, removing the dummy gate, etching a second portion of the STI structures disposed in the gate region, the second portion having a second predetermined thickness, and forming a high-k dielectric layer and a metal gate in an area where the dummy gate is removed.

Abstract: Various embodiments provide a semiconductor structure having a common gate and fabrication method of the semiconductor structure. In an exemplary method, after forming a first metal gate and a second metal gate, a conductive material layer can be formed at least at the boundary between the first metal gate and the second metal gate. Thus, one end of the conductive material layer can be connected to a first metal gate electrode, and the other end of the conductive material layer can be connected to a second metal gate electrode. The resistance between the first metal gate electrode and the second metal gate electrode can be effectively reduced. Gate voltages of an NMOS transistor and a PMOS transistor of the common gate can be the same.

Abstract: Semiconductor devices and fabrication methods are provided. In an exemplary method, a semiconductor layer including a first opening can be provided. The first opening can be filled with a stress material. The stress material can then be etched to form a second opening having a width less than a width of the first opening to leave a stress material layer in the semiconductor layer and on each sidewall of the second opening. The semiconductor layer can be etched to form a fin structure on a sidewall surface of the stress material layer. A main gate structure can be formed on the sidewall surface of the fin structure. A back gate structure can be formed on the sidewall surface of the stress material layer.

Abstract: A method is provided for fabricating an MOS transistor. The method includes providing a semiconductor substrate; forming a metal gate structure; and forming a source region and a drain region. The method also includes forming a contact-etch-stop layer; forming an interlayer dielectric layer on the contact-etch-stop layer and the metal gate structure; and forming a first opening in the interlayer dielectric layer with a portion of the sidewall spacer and the contact-etch-stop layer left on the bottom. Further, forming a first contact hole in the interlayer dielectric layer by removing the portion of the sidewall spacer and the contact-etch-stop layer. Further, the method also includes forming a first conductive via in the first contact hole.

Abstract: Semiconductor devices and fabrication methods are provided. In an exemplary method, a semiconductor layer including a first opening can be provided. The first opening can be filled with a stress material. The stress material can then be etched to form a second opening having a width less than a width of the first opening to leave a stress material layer in the semiconductor layer and on each sidewall of the second opening. The semiconductor layer can be etched to form a fin structure on a sidewall surface of the stress material layer. A main gate structure can be formed on the sidewall surface of the fin structure. A back gate structure can be formed on the sidewall surface of the stress material layer.

Abstract: A method of fabricating a fin for a FinFET device includes providing a semiconductor substrate, forming a patterned silicon germanium layer on the semiconductor substrate, epitaxially growing a silicon layer on a top surface and sidewalls of the patterned silicon germanium layer, forming a sacrificial layer covering the patterned silicon germanium layer, and removing the sacrificial layer and a portion of the silicon layer disposed on the top surface of the patterned silicon germanium layer until a top surface of the sacrificial layer is co-planar with the top surface of the patterned silicon germanium layer. The method further includes removing the patterned silicon germanium layer and removing the sacrificial layer to form the fin. The epitaxially formed fin does not have the issues of line width roughness and edge roughness to improve the performance of the FinFET device.

Abstract: A semiconductor device and method of forming the same includes a substrate having a NMOS region and a PMOS region. The method includes forming a dummy gate structure having a stacked sacrificial dielectric layer and a sacrificial gate material layer on the NMOS and PMOS regions. The method further includes concurrently removing the stacked sacrificial dielectric layer and a sacrificial gate material layer to form a groove, and forming a high-K dielectric layer and a first metal gate layer in the grove. The method also includes forming a hard mask over the NMOS region, removing the first metal gate layer and the high-K dielectric layer in the PMOS region to form a channel groove, forming a second high-K dielectric layer and a second metal gate layer in the channel grove, and removing the hard mask. The work function metal layer in the NMOS and PMOS regions can be independently controlled.

Abstract: A semiconductor device and method of forming the same includes a substrate having a NMOS region and a PMOS region. The method includes forming a dummy gate structure having a stacked sacrificial dielectric layer and a sacrificial gate material layer on the NMOS and PMOS regions. The method further includes concurrently removing the stacked sacrificial dielectric layer and a sacrificial gate material layer to form a groove, and forming a high-K dielectric layer and a first metal gate layer in the grove. The method also includes forming a hard mask over the NMOS region, removing the first metal gate layer and the high-K dielectric layer in the PMOS region to form a channel groove, forming a second high-K dielectric layer and a second metal gate layer in the channel grove, and removing the hard mask. The work function metal layer in the NMOS and PMOS regions can be independently controlled.

Abstract: Various embodiments provide FinFETs and methods for forming the same. In an exemplary method, a semiconductor substrate having sacrificial layers formed thereon is provided. First sidewall spacers and second sidewall spacers are sequentially formed on both sides of each sacrificial layer. The sacrificial layers can be removed. A first width is measured as a distance between adjacent first sidewall spacers, and a second width is measured as a distance between adjacent second sidewall spacers. When the first width is not equal to the second width, the first sidewall spacers or the second sidewall spacers are correspondingly etched such that the first width is equal to the second width. The semiconductor substrate is etched using the first sidewall spacers and the second sidewall spacers as an etch mask, to form fins, such that a top of each fin has a symmetrical morphology.

Abstract: A method is provided for fabricating an MOS transistor. The method includes providing a semiconductor substrate; forming a metal gate structure; and forming a source region and a drain region. The method also includes forming a contact-etch-stop layer; forming an interlayer dielectric layer on the contact-etch-stop layer and the metal gate structure; and forming a first opening in the interlayer dielectric layer with a portion of the sidewall spacer and the contact-etch-stop layer left on the bottom. Further, forming a first contact hole in the interlayer dielectric layer by removing the portion of the sidewall spacer and the contact-etch-stop layer. Further, the method also includes forming a first conductive via in the first contact hole.

Abstract: A method is provided for fabricating stripe structures. The method includes providing a substrate; and forming a to-be-etched layer on the substrate. The method also includes forming a hard mask pattern having a first stripe on the to-be-etched layer; and forming a photoresist pattern having a stripe opening on the to-be-etched layer and the hard mask pattern having the first stripe. Further, the method includes forming a polymer layer on a top surface and side surfaces of the photoresist pattern to reduce a width of the stripe opening; forming hard mask patterns having a second stripe by etching the hard mask pattern having the first stripe using the photoresist pattern having the polymer layer as an etching mask; and forming the stripe structures by etching the to-be-etching layer using the hard mask pattern having the second stripe as an etching mask until the substrate is exposed.

Abstract: A method for manufacturing a semiconductor device includes forming a contact etch stop layer on an active area of a substrate that has a gate stack formed thereon. The gate stack includes a metal gate and a metal oxide. The contact etch stop layer includes a silicon oxide layer sandwiched between a first silicon nitride layer and a second silicon nitride layer that is disposed on the active area. The method further includes forming a contact hole extending through an interlayer dielectric layer on the first silicon nitride layer using the first silicon nitride layer as a protection for the active area, removing a portion of the first silicon nitride layer disposed at the bottom of the contact hole using the silicon oxide layer as a protection for the active area, and removing the metal oxide using the second silicon nitride layer as a protection for the active area.

Abstract: Semiconductor devices and fabrication methods are provided. In an exemplary method, a semiconductor layer including a first opening can be provided. The first opening can be filled with a stress material. The stress material can then be etched to form a second opening having a width less than a width of the first opening to leave a stress material layer in the semiconductor layer and on each sidewall of the second opening. The semiconductor layer can be etched to form a fin structure on a sidewall surface of the stress material layer. A main gate structure can be formed on the sidewall surface of the fin structure. A back gate structure can be formed on the sidewall surface of the stress material layer.

Abstract: Various embodiments provide a semiconductor structure having a common gate and fabrication method of the semiconductor structure. In an exemplary method, after forming a first metal gate and a second metal gate, a conductive material layer can be formed at least at the boundary between the first metal gate and the second metal gate. Thus, one end of the conductive material layer can be connected to a first metal gate electrode, and the other end of the conductive material layer can be connected to a second metal gate electrode. The resistance between the first metal gate electrode and the second metal gate electrode can be effectively reduced. Gate voltages of an NMOS transistor and a PMOS transistor of the common gate can be the same.

Abstract: A method for manufacturing a semiconductor device includes forming a contact etch stop layer on an active area of a substrate that has a gate stack formed thereon. The gate stack includes a metal gate and a metal oxide. The contact etch stop layer includes a silicon oxide layer sandwiched between a first and a silicon nitride layers, the second silicon nitride layer is disposed on the active area. The method further includes forming a contact hole extending through an interlayer dielectric layer on the first silicon nitride layer using the first silicon nitride layer as a protection for the active area, removing a portion the first silicon nitride layer disposed at the bottom of the contact hole using the silicon oxide layer as a protection for the active area, and removing the metal oxide using the second silicon nitride layer as a protection for the active area.

Abstract: A method for forming a gate, which can improve the etching uniformity of the sidewalls of the gate, includes the following steps: forming a dielectric layer on a semiconductor substrate; forming a polysilicon layer on the dielectric layer; etching the polysilicon layer; performing an isotropic plasma etching process on the etched polysilicon layer by using a mixed gases containing a fluorine-based gas and oxygen gas; and cleaning the semiconductor substrate subjected to the isotropic plasma etching process, thereby forming a gate. The present invention further provides a method for forming a shallow trench isolation region, which can improve the filling quality of a subsequent spacer and the electrical properties of the resultant shallow trench isolation region, and a method for planarizing an etched surface of silicon substrate, which can improve the etching uniformity of the surface of silicon substrate.

Abstract: A method for forming a gate, which can improve the etching uniformity of the sidewalls of the gate, includes the following steps: forming a dielectric layer on a semiconductor substrate; forming a polysilicon layer on the dielectric layer; etching the polysilicon layer; performing an isotropic plasma etching process on the etched polysilicon layer by using a mixed gases containing a fluorine-based gas and oxygen gas; and cleaning the semiconductor substrate subjected to the isotropic plasma etching process, thereby forming a gate. The present invention further provides a method for forming a shallow trench isolation region, which can improve the filling quality of a subsequent spacer and the electrical properties of the resultant shallow trench isolation region, and a method for planarizing an etched surface of silicon substrate, which can improve the etching uniformity of the surface of silicon substrate.

Abstract: A method for forming a gate, which can improve the etching uniformity of the sidewalls of the gate, includes the following steps: forming a dielectric layer on a semiconductor substrate; forming a polysilicon layer on the dielectric layer; etching the polysilicon layer; performing an isotropic plasma etching process on the etched polysilicon layer by using a mixed gases containing a fluorine-based gas and oxygen gas; and cleaning the semiconductor substrate subjected to the isotropic plasma etching process, thereby forming a gate. The present invention further provides a method for forming a shallow trench isolation region, which can improve the filling quality of a subsequent spacer and the electrical properties of the resultant shallow trench isolation region, and a method for planarizing an etched surface of silicon substrate, which can improve the etching uniformity of the surface of silicon substrate.

Abstract: A method for forming a gate, which can improve the etching uniformity of the sidewalls of the gate, includes the following steps: forming a dielectric layer on a semiconductor substrate; forming a polysilicon layer on the dielectric layer; etching the polysilicon layer; performing an isotropic plasma etching process on the etched polysilicon layer by using a mixed gases containing a fluorine-based gas and oxygen gas; and cleaning the semiconductor substrate subjected to the isotropic plasma etching process, thereby forming a gate. The present invention further provides a method for forming a shallow trench isolation region, which can improve the filling quality of a subsequent spacer and the electrical properties of the resultant shallow trench isolation region, and a method for planarizing an etched surface of silicon substrate, which can improve the etching uniformity of the surface of silicon substrate.

Abstract: There is provide a method for forming a gate, which can improve the etching uniformity of the sidewalls of the gate, including the following steps: forming a dielectric layer on a semiconductor substrate; forming a polysilicon layer on the dielectric layer; etching the polysilicon layer; performing an isotropic plasma etching process on the etched polysilicon layer by using a mixed gases containing a fluorine-based gas and oxygen gas; and cleaning the semiconductor substrate subjected to the isotropic plasma etching process, thereby forming a gate. there are also provided a method for forming a shallow trench isolation region, which can improve the filling quality of a subsequent spacer and the electrical properties of the resultant shallow trench isolation region by improving the etching uniformity of sidewalls and bottom surface of the shallow trench, and a method for planarizating an etched surface of silicon substrate, which can improve the etching uniformity of the surface of silicon substrate.