Abstract: An exhaust system for an engine comprises a selective catalytic reduction (“SCR”) device having a NOx reducing selective catalytic reduction composition disposed thereon. A particulate filter is disposed in the rigid shell or canister downstream of the selective catalytic reduction device. An ammonia dosing system comprising a controller in signal communication with NOx sensors located upstream and downstream of the selective catalytic reduction device for injection of ammonia into the exhaust gas upstream of the SCR device based on information collected from the NOx sensors to thereby optimize the reduction of NOx in the exhaust gas. An ammonia-neutral oxidation catalyst compound is disposed on the wall-flow substrate of the particulate filter device and is configured to pass through ammonia constituents of the exhaust gas exiting the selective catalytic reduction device with little or no conversion of the ammonia constituents to N2, N2O and NOx.

Abstract: An assembly for mixing liquid within a gas flow includes a hollow conduit that is configured for containing a flow of gas and liquid droplets. The assembly also includes multiple spaced blades and an impingement element. Each of the blades is operatively connected to and extends from the impingement element and is connected to an inner wall of the conduit. The impingement element is upstream of the blades in the flow of gas. The impingement element and the blades are configured to create a preferred distribution of the liquid droplets within the gas flow downstream of the blades within the conduit.

Abstract: An exhaust gas treatment system for an internal combustion engine is provided and includes an exhaust gas conduit, a hydrocarbon supply, a particulate filter (“PF”), at least one sensor, a first temperature sensor, a second temperature sensor, and a control module. The PF is in fluid communication with the exhaust gas conduit and has a filter structure for removal of particulates in the exhaust gas. The filter structure has an innermost region and an outermost region. The PF is selectively regenerated during operation of the internal combustion engine. The PF has a stratified temperature structure that causes the particulates trapped at the innermost region of the PF burn off before the particulates trapped in the outermost region of the PF during regeneration. The control module has a memory with an infinite stage temperature control curve stored thereon.

Abstract: An exhaust system for an engine comprises a selective catalytic reduction (“SCR”) device having a NOx reducing selective catalytic reduction composition disposed thereon. A particulate filter is disposed in the rigid shell or canister downstream of the selective catalytic reduction device. An ammonia dosing system comprising a controller in signal communication with NOx sensors located upstream and downstream of the selective catalytic reduction device for injection of ammonia into the exhaust gas upstream of the SCR device based on information collected from the NOx sensors to thereby optimize the reduction of NOx in the exhaust gas. An ammonia-neutral oxidation catalyst compound is disposed on the wall-flow substrate of the particulate filter device and is configured to pass through ammonia constituents of the exhaust gas exiting the selective catalytic reduction device with little or no conversion of the ammonia constituents to N2, N2O and NOx.

Abstract: According to one aspect of the invention, a mixer element to be placed between an internal combustion engine exhaust manifold and catalytic converter is provided. The mixer element includes a tubular conduit that receives an exhaust gas flow from the internal combustion engine, a first mixer configured to induce a first vortex of the exhaust gas flow in a first rotational direction and an injector disposed in the tubular conduit downstream of the first mixer, the injector being configured to inject a diesel emission fluid flow into the exhaust gas flow. The mixer element also includes a second mixer positioned downstream of the injector and a third mixer positioned downstream of the second mixer, the third mixer being configured to induce a second vortex of the exhaust gas flow and the diesel emission fluid mixture in a second rotational direction, opposite of the first rotational direction.

Abstract: An exhaust control system includes a temperature sensor, a temperature estimation module, and an exhaust condition adjustment module. The temperature sensor measures an outlet temperature of an exhaust gas downstream from an emission reduction device. The temperature estimation module estimates a highest temperature of the emission reduction device. The exhaust condition adjustment module controls operation of the exhaust control system based on the highest temperature of the emission reduction device.

Abstract: A particulate matter (PM) filter assembly includes a PM filter that filters PM from an exhaust stream and that includes an entry face facing a first direction of flow of the exhaust stream, and a swirl element disposed in the exhaust stream and that includes a blade that directs a portion of the exhaust stream in a second direction of flow that is different than the first direction of flow. The blade directs the portion of the exhaust stream to distribute the exhaust stream over a frontal area of the entry face of the PM filter. A related method of filtering particulate matter from an exhaust stream is also provided.

Abstract: An exhaust gas treatment system for an internal combustion engine comprises an exhaust gas conduit in fluid communication with the internal combustion engine to conduct the exhaust gas between a plurality of exhaust treatment devices. A hydrocarbon injector in fluid communication with the exhaust gas delivers hydrocarbon thereto. A selective catalyst reduction device is disposed downstream of the hydrocarbon injector and is configured to receive and mix the hydrocarbon and exhaust gas and to reduce components of NOx therein. An oxidation catalyst device is disposed in fluid communication with the exhaust gas conduit downstream of the selective catalyst reduction device and is configured to oxidize exhaust gas and hydrocarbon mixture to raise the temperature of the exhaust gas. A particulate filter assembly is located downstream of the oxidation catalyst device for receipt of the heated exhaust gas, and combustion of carbon and particulates collected in the exhaust gas filter.

Abstract: A mixing apparatus mountable within a generally cylindrical passage defined by an exhaust gas conduit of an exhaust gas after-treatment system is provided. The passage includes an outer region and an inner region operable to convey an exhaust stream and a liquid stream, such as a urea stream. The mixing apparatus includes a retainer ring operable to retain the mixing apparatus within the passage. A first plurality of fins extends from the retainer ring and is operable to impart a rotational velocity component in a first direction to the exhaust stream and urea stream in the outer region of the passage. A second plurality of fins extends from the retainer ring and is operable to impart a rotational velocity component in a second direction, opposite the first direction, to the exhaust stream and urea stream in the inner region of the passage.

Abstract: The invention provides a NOx adsorber aftertreatment system for internal combustion engines which utilizes at least one precat operatively coupled to at least one NOx adsorber to aid in the regeneration of the NOx adsorber. Fuel is injected into a precat located upstream of a NOx absorber producing heat, H2O, and reductants such as CO, HC, and volatile hydrocarbons, which are input into the NOx absorber. The combination of heat, water, and reductants help to efficiently regenerate the NOx Adsorber which in turn releases exhausts products such as CO2 and N2. Regeneration of a NOx adsorber can be performed during periods of reduced exhaust gas flow lowering the fuel penalty associated with NOx adsorber regeneration. The pre-cat, NOx adsorber regenerating aftertreatment system of the present invention may be used with any suitable control system.

Abstract: In one exemplary embodiment of the present invention, an exhaust aftertreatment system is disclosed. The system includes an oxidation catalyst (OC) that is configured to receive an exhaust gas flow from an engine. The system also includes an uncoated particulate filter (PF) that is configured to receive the exhaust gas flow from the OC. The system further also includes an exhaust fluid (EF) dosing device configured for dosing of an EF into the exhaust gas flow upstream of the uncoated PF. Still further, the system includes a selective catalyst reduction (SCR) catalyst that is configured to receive the exhaust gas flow from the uncoated PF, wherein the OC, uncoated PF and SCR catalyst comprise an exhaust aftertreatment system. A urea injector may be provided as the EF dosing device and arranged to inject urea, for example, into the exhaust gases upstream of the uncoated PF.

Abstract: An exhaust gas treatment system for a diesel engine is disclosed. The exhaust gas treatment system includes a lean NOX trap (LNT) in fluid communication with a diesel engine to receive an exhaust gas flow therefrom. The system also includes a two-way catalyst in fluid communication with the LNT to receive the exhaust gas flow therefrom, the two-way catalyst comprising a urea selective catalytic reduction catalyst and a diesel particulate filter (DPF).

Abstract: An exhaust gas treatment system for a diesel engine is disclosed. The exhaust gas treatment system includes a hydrocarbon selective catalytic reduction catalyst (HC-SCR) in fluid communication with a diesel engine to receive an exhaust gas flow therefrom. The system also includes a two-way catalyst in fluid communication with the HC-SCR to receive the exhaust gas flow therefrom, the two-way catalyst comprising a urea selective catalytic reduction catalyst and a diesel particulate filter (DPF).

Abstract: An exhaust control system includes a temperature sensor, a temperature estimation module, and an exhaust condition adjustment module. The temperature sensor measures an outlet temperature of an exhaust gas downstream from an emission reduction device. The temperature estimation module estimates a highest temperature of the emission reduction device. The exhaust condition adjustment module controls operation of the exhaust control system based on the highest temperature of the emission reduction device.

Abstract: An exhaust after-treatment system for an internal combustion engine includes a lean NOx catalyst having an exhaust stream from the internal combustion engine flowing therethrough. A NOx absorber catalyst is downstream of the lean NOx catalyst. The NOx absorber is selectively regenerated to increase a NOx reduction efficiency of the exhaust after-treatment system.

Abstract: The present invention is directed towards methods and systems for treatment of exhaust gas from an engine. In one embodiment, an exhaust gas treatment system for a diesel engine is provided. The system includes a urea selective catalytic reduction (U-SCR) catalyst in fluid communication with a diesel engine to receive an exhaust gas flow therefrom. The system also includes a four-way catalyst in fluid communication with the U-SCR catalyst to receive the exhaust gas flow therefrom, the four-way catalyst comprising a lean nitrogen oxide (NOX) trap (LNT) and diesel particulate filter (DPF).

Abstract: The present invention is directed towards methods and systems for treatment of exhaust gas from an engine. In one embodiment, an exhaust gas treatment system for a diesel engine includes a four-way catalyst in fluid communication with a diesel engine to receive an exhaust gas flow therefrom, the four-way catalyst comprising a lean nitrogen oxides (NOX) trap and a diesel particulate filter (DPF). The system also includes a urea selective catalytic reduction (U-SCR) catalyst in fluid communication with the four-way catalyst to receive the exhaust gas flow therefrom.

Abstract: The present invention provides an exhaust cooler mounted to a tailpipe for receiving exhaust gas. The exhaust cooler includes a jet pump connectable to the tailpipe and a nozzle connectable to the tailpipe. The nozzle defines a nozzle opening between the tailpipe and the jet pump for communicating the exhaust gas from the tailpipe to the jet pump. A first throttle member is included that is moveable between a closed position and an open position, the open position defining a first opening between the tailpipe and the jet pump for communicating the exhaust gas from the tailpipe to the jet pump.

Abstract: A diesel engine system having an exhaust system with a catalyst and a diesel particulate filter includes a first module that determines a light-off temperature of the catalyst based on an exhaust flow rate (EFR) through the exhaust system and a second module that selectively generates an enable signal based on the light-off temperature and a catalyst temperature. A DPF regeneration sequence is enabled based on said enable signal.

Abstract: The present invention provides an exhaust cooler mounted to a tailpipe for receiving exhaust gas. The exhaust cooler includes a jet pump connectable to the tailpipe and a nozzle connectable to the tailpipe. The nozzle defines a nozzle opening between the tailpipe and the jet pump for communicating the exhaust gas from the tailpipe to the jet pump. A first member is included that is moveable between a closed position and an open position, the open position defining a first opening between the tailpipe and the jet pump for communicating the exhaust gas from the tailpipe to the jet pump.