Patents by Inventor Rainer Karer

Rainer Karer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8034884
    Abstract: Gas-phase fluidized-bed reactor for polymerizing ethylenically unsaturated monomers, comprising a reactor chamber (1) in the form of a vertical tube, if desired a calming zone (2) following the upper section of the reactor chamber, a circulation gas line (3), a circulation gas compressor (4) and a cooling device (5), where, in the region of transition of the reaction gas from the circulation gas line into the reactor chamber and in the lower section of the reactor chamber itself, there is either no gas distributor plate at all or only a gas distributor plate the total surface area of whose gas orifices is more than 20% of the total surface area of said gas distributor plate.
    Type: Grant
    Filed: September 7, 2009
    Date of Patent: October 11, 2011
    Inventors: Rainer Karer, Kaspar Evertz, Wolfgang Micklitz, Hans-Jacob Feindt, Philipp Rosendorfer, Peter Kölle
  • Publication number: 20110230629
    Abstract: Method of polymerizing ethylene with C3-C20-olefine-comonomer, comprising the step of carrying out the olymerization in a single gas phase reactor with a mixed catalyst system herein the catalyst system has a catalyst mileage of higher than 6000 g polymer product/g catalyst.
    Type: Application
    Filed: September 25, 2009
    Publication date: September 22, 2011
    Applicant: BASELL POLYOLEFINE GMBH
    Inventors: Shahram Mihan, Rainer Karer, Fabiana Fantinel, Manfred Hecker, Gerhardus Meier, Maclovio Herrera Salinas
  • Patent number: 8022124
    Abstract: Process for preparation of ethylene homopolymers or copolymers, comprising the steps of a) polymerization of ethylene or of ethylene with one or more other 1-olefins in the presence of a chromium catalyst at temperatures of from 20 to 200° C. and at pressures of from 0.1 to 20 MPa, where the chromium catalyst can be prepared via application of one or more chromium compounds to a silicate support and subsequent thermal activation under oxidative conditions at temperatures of from 620 to 900° C.; b) mixing of the polyethylene in the melt in the presence of from 1000 to 2000 ppm of an antioxidant comprising at least one sterically hindered phenol and comprising at least one phosphite in a mixing ratio of from 1:5 to 5:1, with specific energy input of at least 0.17 kWh/kg.
    Type: Grant
    Filed: January 24, 2007
    Date of Patent: September 20, 2011
    Assignee: Basell Polyolefine GmbH
    Inventors: Wolfgang Rohde, Lutz-Gerd Heinicke, Rainer Karer, Manfred Hecker
  • Publication number: 20110217499
    Abstract: A polyethylene for IM having excellent processing properties in terms of spiral flow testing is devised.
    Type: Application
    Filed: August 27, 2009
    Publication date: September 8, 2011
    Applicant: Basell Polyolefine GmbH
    Inventors: Gerd Mannebach, Harald Schmitz, Shahram Mihan, Rainer Karer, Manfred Hecker, Guido Funk, Adrian Popa
  • Patent number: 8008403
    Abstract: A polyethylene which comprises ethylene homopolymers and/or copolymers of ethylene with 1-alkenes and has a molar mass distribution width Mw/Mn of from 5 to 30, a density of from 0.92 to 0.955 g/cm3, a weight average molar mass Mw of from 50000 g/mol to 500 000 g/mol and has from 0.01 to 20 branches/1000 carbon atoms and a z-average molar mass Mz of less than 1 million g/mol, a process for its preparation, catalysts suitable for its preparation and also films in which this polyethylene is present.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: August 30, 2011
    Assignee: Basell Polyolefine GmbH
    Inventors: Jennifer Kipke, Shahram Mihan, Rainer Karer, Dieter Lilge
  • Patent number: 8003740
    Abstract: Method of preparing olefin polymers, which comprises the polymerization of at least one ?-olefin in the presence of a hybrid catalyst to produce a polymer comprising at least a higher molecular weight polymer component and a lower molecular weight polymer component in the presence of water in an amount of from 2 to 100 mol ppm and/or carbon dioxide in an amount of from 2 to 100 mol ppm, in each case based on the total reaction mixture, in order to alter the ratio of the higher molecular weight polymer component to the lower molecular weight polymer component. This enables the ratio of the higher molecular weight component to the lower molecular weight component to be controlled selectively.
    Type: Grant
    Filed: July 13, 2006
    Date of Patent: August 23, 2011
    Assignee: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Rainer Karer, Harald Schmitz, Dieter Lilge
  • Publication number: 20110201769
    Abstract: Ethylene copolymers composed of ethylene units and units composed of at least one other 1-olefin whose density is from 0.940 to 0.955 g/cm3, whose vinyl end group content is at least 0.5 end groups, based on 1000 carbon atoms, whose tensile impact strength atn, measured to ISO 8256 (1997)/1A at ?30° C., is greater than or equal to 145 kJ/m2, and whose content of comonomer side chains per 1000 carbon atoms Cx is above a value defined via equation I, Cx=128.7?134.62 d? (I), where d? is the density d of the copolymer in g/cm3, and a process for their preparation, and their use as blow-molded products.
    Type: Application
    Filed: January 24, 2007
    Publication date: August 18, 2011
    Inventors: Chistoph Kiener, Rainer Karer, Jens Wiesecke, Gerhardus Meier
  • Patent number: 7964677
    Abstract: Method of changing from a polymerization using a first catalyst to a polymerization using a second catalyst which is incompatible with the first catalyst in a gas-phase reactor, which comprises the steps a) stopping of the polymerization reaction using the first catalyst, b) flushing of the reactor under polymerization conditions with at least one deactivating agent comprising a volatile constituent and a nonvolatile constituent in a weight ratio of from 0.1 to 1000, c) introduction of the second catalyst into the reactor and d) continuation of the polymerization using the second catalyst.
    Type: Grant
    Filed: November 10, 2006
    Date of Patent: June 21, 2011
    Assignee: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Rainer Karer
  • Patent number: 7928051
    Abstract: Polyethylene which comprises ethylene homopolymers and/or copolymers of ethylene with 1-alkenes and has a molar mass distribution width Mw/Mn of from 3 to 30, a density of from 0.945 to 0.965 g/cm3, a weight average molar mass Mw of from 50 000 g/mol to 200 000 g/mol, a HLMI of from 10 to 300 g/10 min and has from 0.1 to 15 branches/1000 carbon atoms, wherein the 1 to 15% by weight of the polyethylene having the highest molar masses have a degree of branching of more than 1 branch of side chains larger than CH3/1000 carbon atoms, a process for its preparation, catalysts suitable for its preparation and also injection moldings in which this polyethylene is present.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: April 19, 2011
    Assignee: Basell Polyolefine GmbH
    Inventors: Jennifer Kipke, Shahram Mihan, Rainer Karer, Dieter Lilge
  • Publication number: 20100317755
    Abstract: Process for preparation of ethylene homopolymers or copolymers, comprising the steps of a) polymerization of ethylene or of ethylene with one or more other 1-olefins in the presence of a chromium catalyst at temperatures of from 20 to 200° C. and at pressures of from 0.1 to 20 MPa, where the chromium catalyst can be prepared via application of one or more chromium compounds to a silicate support and subsequent thermal activation under oxidative conditions at temperatures of from 620 to 900° C.; b) mixing of the polyethylene in the melt in the presence of from 1000 to 2000 ppm of an antioxidant comprising at least one sterically hindered phenol and comprising at least one phosphite in a mixing ratio of from 1:5 to 5:1, with specific energy input of at least 0.17 kWh/kg.
    Type: Application
    Filed: January 24, 2007
    Publication date: December 16, 2010
    Applicant: Basell Polyolefine GmbH
    Inventors: Wolfgang Rohde, Lutz-Gerd Heinicke, Rainer Karer, Manfred Hecker
  • Patent number: 7834107
    Abstract: Process for preparing polyolefins having high molecular weights in the presence of a catalyst comprising an organic transition metal compound in a gas-phase fluidized-bed reactor, where the polyolefins prepared have a melt flow rate at 2.16 kg and 190° C. in accordance with ISO 1133 of less than 4 g/10 min. According to the present invention, a start-up phase during which a polyolefin having an increased melt flow rate of above 4 g/10 min is produced for a transitional period is provided. In this way, trouble-free start-up of the reactor is ensured even in the case of polymer products having a high molecular weight and a melt flow rate below 4 g/10 min and even when using catalysts based on organic transition metal compounds, in particular metallocene catalysts.
    Type: Grant
    Filed: April 1, 2004
    Date of Patent: November 16, 2010
    Assignee: Basell Polyolefine GmbH
    Inventors: Alexander Köppl, Rainer Karer, Ulrich Nieken
  • Patent number: 7781544
    Abstract: An apparatus for the polymerization of olefins, in particular ethylene, comprising a gas-phase fluidized-bed reactor (1), a recycle gas line (2) connected to the reactor for discharging and recirculating the recycle gas stream comprising the unpolymerized olefin and a cyclone (3) located in the recycle gas line for the reduction and precipitation of the solid particles entrained in the recycle gas from the reactor, with the cyclone comprising an upper section (3a) which has an essentially vertical central axis, whose wall extends along a rotationally symmetric body and which is provided with a cyclone inlet (4) arranged eccentrically relative to the central axis, a middle section (3b) which adjoins the upper section (3a) and whose wall extends along a rotationally symmetric body which tapers in a downward direction, a lower section (3c) for discharging the solid particles precipitated from the recycle gas which adjoins the middle section (3b) and whose wall extends along a rotationally symmetric body and a tu
    Type: Grant
    Filed: November 9, 2005
    Date of Patent: August 24, 2010
    Assignee: Basell Polyolefine GmbH
    Inventors: Eberhard Herrmann, Axel Sperber, Manfred Hecker, Rainer Karer, Klaus Berhalter, Paulus De Lange, Jörg Halpap, Cyrus Ahmadzade-Youssefi
  • Patent number: 7776278
    Abstract: Apparatus for the polymerization of olefins, in particular ethylene, comprising a gas-phase fluidized-bed reactor (1), a product offtake line (15) for taking polymer particles either continuously or discontinuously from the reactor (1), which line (15) is connected to a depressurization vessel (2) for separating polymer particles and gas, a recycle gas filter (3) for freeing the gas of entrained fine particles connected to the depressurization vessel (2), a compressor which compresses the gas which has been freed of fine particles and recirculates it into the reactor (1), with the recycle gas filter (3) having an inlet chamber (4) provided with a gas inlet (6), an outlet chamber (5) provided with a gas outlet (7), an essentially vertical sheet-like filter medium (9) for retaining the fine particles which separates the inlet chamber (4) from the outlet chamber (5) and a particle outlet (8).
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: August 17, 2010
    Assignee: Basell Polyolefine GmbH
    Inventors: Eberhard Herrmann, Manfred Hecker, Rainer Karer, Klaus Berhalter, Paulus De Lange, Jörg Halpap, Cyrus Ahmadzade-Youssefi
  • Publication number: 20100144988
    Abstract: Monomodal copolymers of ethylene and molding compositions comprising such copolymers, wherein the copolymers have a density determined according to DIN EN ISO 1183-1, variant A in the range from 0.938 to 0.944 g/cm3, a melt index MFR21 determined according to ISO 1133 at 190° C. under a load of 21.6 kg in the range from 12 to 17 g/10 min, a weight average molar mass Mw, in the range from 140 000 g/mol to 330 000 g/mol, a polydispersity Mw/Mn in the range from 9 to 17, and a content of comonomer side chains per 1000 carbon atoms C x equal to or above a value defined via equation (I) Cx=128.7?134.62×d?, wherein d? is the numerical value of the density of the copolymer in g/cm3, the use of the copolymers for producing injection-molded articles, as well as injection-molded articles comprising the copolymers, and process for the preparation of such monomodal copolymers.
    Type: Application
    Filed: January 15, 2008
    Publication date: June 10, 2010
    Applicant: Basell Polyolefine GmbH
    Inventors: Klaus Foettinger, Manfred Hecker, Lothar Berger, Rainer Karer, Dieter Lilge
  • Publication number: 20100130708
    Abstract: Method of preparing olefin polymers, which comprises the polymerization of at least one ?-olefin in the presence of a hybrid catalyst to produce a polymer comprising at least a higher molecular weight polymer component and a lower molecular weight polymer component in the presence of water in an amount of from 2 to 100 mol ppm and/or carbon dioxide in an amount of from 2 to 100 mol ppm, in each case based on the total reaction mixture, in order to alter the ratio of the higher molecular weight polymer component to the lower molecular weight polymer component. This enables the ratio of the higher molecular weight component to the lower molecular weight component to be controlled selectively.
    Type: Application
    Filed: July 13, 2006
    Publication date: May 27, 2010
    Applicant: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Rainer Karer, Harald Chmitz, Dieter Lilge
  • Publication number: 20100056734
    Abstract: Gas-phase fluidized-bed reactor for polymerizing ethylenically unsaturated monomers, comprising a reactor chamber (1) in the form of a vertical tube, if desired a calming zone (2) following the upper section of the reactor chamber, a circulation gas line (3), a circulation gas compressor (4) and a cooling device (5), where, in the region of transition of the reaction gas from the circulation gas line into the reactor chamber and in the lower section of the reactor chamber itself, there is either no gas distributor plate at all or only a gas distributor plate the total surface area of whose gas orifices is more than 20% of the total surface area of said gas distributor plate.
    Type: Application
    Filed: September 7, 2009
    Publication date: March 4, 2010
    Inventors: Rainer KARER, Kaspar Evertz, Wolfgang Micklitz, Hans-Jacob Feindt, Philipp Rosendorfer, Peter Kölle
  • Patent number: 7649063
    Abstract: Pulverulent solid which consists essentially of at least one metal alkyl compound bound chemically and/or physically to a finely divided, porous, mechanically stable and chemically inert support, has a proportion by weight of metal alkyl compound of at least 5% by weight, based on the support, and has an angle of repose, determined in accordance with ISO 4324, of up to 48°. The solid allows trouble-free metering as active component into a reactor.
    Type: Grant
    Filed: October 9, 2004
    Date of Patent: January 19, 2010
    Assignee: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Rosendorfer Philipp, Rainer Karer, Martin Schneider, Peter Eck
  • Publication number: 20090311453
    Abstract: Molding composition comprising polyethylene and having a density in the range from 0.915 to 0.955 g/cm, an MI in the range from 0 to 3.5 g/10 min, an MFR in the range from 5 to 50, a polydispersity Mw/Mn in the range from 5 to 20, and a z-average moiar mass Mz of less than 1 million g/mol, a process for preparing such a composition, a catalyst suitable for the preparation of the same, as well as films comprising this molding composition.
    Type: Application
    Filed: April 15, 2006
    Publication date: December 17, 2009
    Applicant: BASELL POLYOLEFINE GMBH
    Inventors: Shahram Mihan, Dieter Lilge, Heinz Vogt, Jennifer Kipke, Rainer Karer
  • Publication number: 20090306299
    Abstract: A multimodal polyethylene composition, in particular suitable for the preparation of films, but also textile articles, blow molded articles and injection molded articles is described.
    Type: Application
    Filed: December 18, 2007
    Publication date: December 10, 2009
    Applicant: Basell Polyolefine GmbH
    Inventors: Jennifer Kipke, Shahram Mihan, Rainer Karer, Harald Schmitz
  • Publication number: 20090306324
    Abstract: Monomodal molding compositions based on polymers of ethylene, wherein the density of the molding compositions is in the range from 0.940 to 0.96 g/cm3, the Mi is in the range from 0.5 to 10.0 g/10 min. the polydispersity Mw/Mn is in the range from 3 to 20, the branches/1000 carbon atoms is in the range from 0.1 to 10 and the weight average molar mass Mw is in the range from 50000 g/mol to 150000 g/mol, and also injection-molded shaped bodies as well as screw closures comprising the molding compositions.
    Type: Application
    Filed: April 15, 2006
    Publication date: December 10, 2009
    Applicant: Basell Polyolefine GmbH
    Inventors: Jennifer Kipke, Shahram Mihan, Rainer Karer