Patents by Inventor Rainer Karer

Rainer Karer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7601303
    Abstract: Gas-phase fluidized-bed reactor for polymerizing ethylenically unsaturated monomers, comprising a reactor chamber (1) in the form of a vertical tube, if desired a calming zone (2) following the upper section of the reactor chamber, a circulation gas line (3), a circulation gas compressor (4) and a cooling device (5), where, in the region of transition of the reaction gas from the circulation gas line into the reactor chamber and in the lower section of the reactor chamber itself, there is either no gas distributor plate at all or only a gas distributor plate the total surface area of whose gas orifices is more than 20% of the total surface area of said gas distributor plate.
    Type: Grant
    Filed: May 4, 1999
    Date of Patent: October 13, 2009
    Assignee: Elenac GmbH
    Inventors: Rainer Karer, Kaspar Evertz, Wolfgang Micklitz, Hans-Jacob Feindt, Philipp Rosendorfer, Peter Kölle
  • Patent number: 7582723
    Abstract: Process for the polymerization of ethylene or of ethylene with further 1-olefins, in which the ethylene is polymerized in the presence of a catalyst in a gas-phase reactor and reaction gas comprising propane and unpolymerized ethylene is circulated to remove the heat of polymerization, wherein the polymer particles are discharged continuously or discontinuously from the reactor, the polymer particles are separated from the major part of the concomitantly discharged gas and the polymer particles are degassed, the gas is freed of entrained fine particles and is separated from a low-boiling fraction comprising ethylene or from a high boiling fraction containing further 1-olefins or alkanes having from 4 to 12 carbon atoms in a first separation stage, a propane fraction is separated off in a second separation stage and this propane fraction is used for degassing the polymer particles discharged from the reactor, with the proportion of ethylene in the propane fraction being less than 1 mol % and the proportion of
    Type: Grant
    Filed: January 30, 2006
    Date of Patent: September 1, 2009
    Assignee: Basell Polyolefine GmbH
    Inventors: Giuseppe Penzo, Cyrus Ahmadzade-Youssefi, Rainer Karer, Ulrich Nieken
  • Patent number: 7534341
    Abstract: Method of metering at least one solid, particulate catalyst into a reactor containing a fluidized bed (11) of particles in an at least partly gaseous medium, in which the catalyst is metered discontinuously at prescribed time intervals into the fluidized bed (11) at at least one metering point (10). According to the present invention, a fluid stream is firstly introduced into the reactor (5) so that a region having a reduced particle density is formed in the fluidized bed (11) around the metering point (10) and the catalyst is subsequently metered into this region. As a result of the prior introduction of a fluid stream (“preblowing”) before the actual introduction of the catalyst, the catalyst can penetrate significantly deeper into the fluidized bed from the metering point due to the reduced particle density and is dispersed better.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: May 19, 2009
    Assignee: Basell Polyolefine GmbH
    Inventors: Rainer Karer, Kaspar Evertz, Peter Kölle, Hans-Jacob Feindt
  • Publication number: 20090105414
    Abstract: Method for metering polar, antistatically acting process auxiliaries into a polymerization reactor in which the process auxiliaries are present in solution in a nonpolar solvent, wherein the electrical conductivity of the solution is measured and the amount of the process auxiliary metered in is determined from the electrical conductivity.
    Type: Application
    Filed: May 4, 2007
    Publication date: April 23, 2009
    Applicant: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Rainer Karer, Manfred Hecker
  • Publication number: 20090099315
    Abstract: A polyethylene composition, in particular suitable for the preparation of films, and a process for preparing the same are described. The polyethylene composition of the invention comprises from 50 to 89% by weight of a first polyethylene component comprising at least one multimodal polyethylene including a plurality of ethylene polymer fractions having distinct molecular weights and comonomer contents, at least one of said plurality of ethylene polymer fractions being prepared by the use of a single site catalyst, and from 50 to 11% by weight of a second polyethylene component comprising a low or medium density polyethylene.
    Type: Application
    Filed: November 14, 2006
    Publication date: April 16, 2009
    Applicant: BASELL POLYOLEFINE GMBH
    Inventors: Jennifer Kipke, Shahram Mihan, Rainer Karer, Jorg Auffermann, Manfred Hecker, Paulus De Lange, Harald Schmitz
  • Publication number: 20090062486
    Abstract: Method of changing from a polymerization using a first catalyst to a polymerization using a second catalyst which is incompatible with the first catalyst in a gas-phase reactor, which comprises the steps a) stopping of the polymerization reaction using the first catalyst, b) flushing of the reactor under polymerization conditions with at least one deactivating agent comprising a volatile constituent and a nonvolatile constituent in a weight ratio of from 0.1 to 1000, c) introduction of the second catalyst into the reactor and d) continuation of the polymerization using the second catalyst.
    Type: Application
    Filed: November 10, 2006
    Publication date: March 5, 2009
    Applicant: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Rainer Karer
  • Publication number: 20080306224
    Abstract: Pulverulent solid which consists essentially of at least one metal alkyl compound bound chemically and/or physically to a finely divided, porous, mechanically stable and chemically inert support, has a proportion by weight of metal alkyl compound of at least 5% by weight, based on the support, and has an angle of repose, determined in accordance with ISO 4324, of up to 48°. The solid allows trouble-free metering as active component into a reactor.
    Type: Application
    Filed: October 9, 2004
    Publication date: December 11, 2008
    Applicant: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Rosendorfer Philipp, Rainer Karer, Martin Schneider, Peter Eck
  • Publication number: 20080299342
    Abstract: Catalyst for the polymerization and/or copolymerization of olefins which has a chromium content of from 0.01 to 5% by weight, based on the element in the finished catalyst, is supported on a finely divided inorganic support and is obtainable by concluding calcination at temperatures of from 350 to 1050° C. and has a zinc content of from 0.01 to 10% by weight, based on the element in the finished catalyst.
    Type: Application
    Filed: June 9, 2005
    Publication date: December 4, 2008
    Applicant: BASELL POLYOLEFINE GMGH
    Inventors: Martin Schneider, Jan Gohre, Rainer Karer, Wolfgang Rohde, Anke Bold, Martin Lux, Ernst Fischer, Christoph Kiener
  • Publication number: 20080286509
    Abstract: A polyethylene which comprises ethylene homopolymers and/or copolymers of ethylene with 1-alkenes and has a molar mass distribution width Mw/Mn of from 5 to 30, a density of from 0.92 to 0.955 g/cm3, a weight average molar mass Mw of from 50000 g/mol to 500 000 g/mol and has from 0.01 to 20 branches/1000 carbon atoms and a z-average molar mass Mz of less than 1 Mio.
    Type: Application
    Filed: April 25, 2005
    Publication date: November 20, 2008
    Applicant: Basell Polyolefine GmbH
    Inventors: Jennifer Kipke, Shahram Mihan, Rainer Karer, Dieter Lilge
  • Publication number: 20080177012
    Abstract: Process for the polymerization of ethylene or of ethylene with further 1-olefins, in which the ethylene is polymerized in the presence of a catalyst in a gas-phase reactor and reaction gas comprising propane and unpolymerized ethylene is circulated to remove the heat of polymerization, wherein the polymer particles are discharged continuously or discontinuously from the reactor, the polymer particles are separated from the major part of the concomitantly discharged gas and the polymer particles are degassed, the gas is freed of entrained fine particles and is separated from a low-boiling fraction comprising ethylene or from a high boiling fraction containing further 1-olefins or alkanes having from 4 to 12 carbon atoms in a first separation stage, a propane fraction is separated off in a second separation stage and this propane fraction is used for degassing the polymer particles discharged from the reactor, with the proportion of ethylene in the propane fraction being less than 1 mol % and the proportion of
    Type: Application
    Filed: January 30, 2006
    Publication date: July 24, 2008
    Applicant: Basell Polyolefine GmbH
    Inventors: Giuseppe Penzo, Cyrus Ahmadzade-Youssefi, Rainer Karer, Ulrich Nieken
  • Publication number: 20080177013
    Abstract: Novel supported, titanized chromium catalysts for the homopolymerization of ethylene and the copolymerization of ethylene with ?-olefins, a process for preparing them and to their use for the polymerization of olefins.
    Type: Application
    Filed: January 10, 2008
    Publication date: July 24, 2008
    Inventors: Martin SCHNEIDER, Rainer Karer, Dieter Lilge, Volker Rauschenberger, Philipp Rosendorfer, Joachim Wulff-Doring, Gunther Schweier, Martin Lux, Peter Bauer
  • Patent number: 7348384
    Abstract: Novel supported, titanized chromium catalysts for the homopolymerization of ethylene and the copolymerization of ethylene with ?-olefins, a process for preparing them and to their use for the polymerization of olefins.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: March 25, 2008
    Assignee: Basell Polyolefine GmbH
    Inventors: Martin Schneider, Rainer Karer, Dieter Lilge, Volker Rauschenberger, Philipp Rosendorfer, Joachim Wulff-Döring, Günther Schweier, Martin Lux, Peter Bauer
  • Publication number: 20080014128
    Abstract: Apparatus for the polymerization of olefins, in particular ethylene, comprising a gas-phase fluidized-bed reactor (1), a product offtake line (15) for taking polymer particles either continuously or discontinuously from the reactor (1), which line (15) is connected to a depressurization vessel (2) for separating polymer particles and gas, a recycle gas filter (3) for freeing the gas of entrained fine particles connected to the depressurization vessel (2), a compressor which compresses the gas which has been freed of fine particles and recirculates it into the reactor (1), with the recycle gas filter (3) having an inlet chamber (4) provided with a gas inlet (6), an outlet chamber (5) provided with a gas outlet (7), an essentially vertical sheet-like filter medium (9) for retaining the fine particles which separates the inlet chamber (4) from the outlet chamber (5) and a particle outlet (8).
    Type: Application
    Filed: November 8, 2005
    Publication date: January 17, 2008
    Applicant: Basell Polyolefine GmbH
    Inventors: Eberhard Herrmann, Manfred Hecker, Rainer Karer, Klaus Berhalter, Paulus de Lange, Jorg Halpap, Cyrus Ahmadzade-Youssefi
  • Publication number: 20070264171
    Abstract: An apparatus for the polymerization of olefins, in particular ethylene, comprising a gas-phase fluidized-bed reactor (1), a recycle gas line (2) connected to the reactor for discharging and recirculating the recycle gas stream comprising the unpolymerized olefin and a cyclone (3) located in the recycle gas line for the reduction and precipitation of the solid particles entrained in the recycle gas from the reactor, with the cyclone comprising an upper section (3a) which has an essentially vertical central axis, whose wall extends along a rotationally symmetric body and which is provided with a cyclone inlet (4) arranged eccentrically relative to the central axis, a middle section (3b) which adjoins the upper section (3a) and whose wall extends along a rotationally symmetric body which tapers in a downward direction, a lower section (3c) for discharging the solid particles precipitated from the recycle gas which adjoins the middle section (3b) and whose wall extends along a rotationally symmetric body and a tu
    Type: Application
    Filed: November 9, 2005
    Publication date: November 15, 2007
    Applicant: Basell Polyolefine GmbH
    Inventors: Eberhard Herrmann, Axel Sperber, Manfred Hecker, Rainer Karer, Klaus Berhalter, Paulus de Lange, Jorg Halpap, Cyrus Ahmadzade-Youssefi
  • Publication number: 20070255033
    Abstract: Polyethylene which comprises ethylene homopolymers and/or copolymers of ethylene with 1-alkenes and has a molar mass distribution width Mw/Mn of from 3 to 30, a density of from 0.945 to 0.965 g/cm3, a weight average molar mass Mw of from 50 000 g/mol to 200 000 g/mol, a HLMI of from 10 to 300 g/10 min and has from 0.
    Type: Application
    Filed: April 25, 2005
    Publication date: November 1, 2007
    Applicant: BASELL POYOLEFINE GMBH
    Inventors: Jennifer Kipke, Shahram Mihan, Rainer Karer, Dieter Lilge
  • Publication number: 20070037935
    Abstract: Method of metering at least one solid, particulate catalyst into a reactor containing a fluidized bed (11) of particles in an at least partly gaseous medium, in which the catalyst is metered discontinuously at prescribed time intervals into the fluidized bed (11) at at least one metering point (10). According to the present invention, a fluid stream is firstly introduced into the reactor (5) so that a region having a reduced particle density is formed in the fluidized bed (11) around the metering point (10) and the catalyst is subsequently metered into this region. As a result of the prior introduction of a fluid stream (“preblowing”) before the actual introduction of the catalyst, the catalyst can penetrate significantly deeper into the fluidized bed from the metering point due to the reduced particle density and is dispersed better.
    Type: Application
    Filed: April 15, 2004
    Publication date: February 15, 2007
    Applicant: Basell Polyolefine GmbH
    Inventors: Rainer Karer, Kaspar Evertz, Hans-Jacob Feindt
  • Publication number: 20060172884
    Abstract: Novel supported, titanized chromium catalysts for the homopolymerization of ethylene and the copolymerization of ethylene with ?-olefins, a process for preparing them and to their use for the polymerization of olefins.
    Type: Application
    Filed: January 12, 2006
    Publication date: August 3, 2006
    Inventors: Martin Schneider, Rainer Karer, Dieter Lilge, Volker Rauschenberger, Philipp Rosendorfer, Joachim Wulff-Doring, Gunther Schweier, Martin Lux, Peter Bauer
  • Publication number: 20060149003
    Abstract: Process for preparing polyolefins having high molecular weights in the presence of a catalyst comprising an organic transition metal compound in a gas-phase fluidized-bed reactor, where the polyolefins prepared have a melt flow rate at 2.16 kg and 190° C. in accordance with ISO 1133 of less than 4 g/10 min. According to the present invention, a start-up hase during which a polyolefin having an increased melt flow rate of above 4 g/10 min is produced for a transitional period is provided. In this way, trouble-free start-up of the reactor is ensured even in the case of polymer products having a high molecular weight and a melt flow rate below 4 g/10 min and even when using catalysts based on organic transition metal compounds, in particular metallocene catalysts.
    Type: Application
    Filed: April 1, 2004
    Publication date: July 6, 2006
    Applicant: Basell Polyolefine Gmbh
    Inventors: Alexander Koppl, Rainer Karer, Ulrich Nieken
  • Patent number: 7019089
    Abstract: Novel supported, titanized chromium catalysts can be used for the homopolymerization of ethylene and the copolymerization of ethylene with ?-olefins.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: March 28, 2006
    Assignee: Basell Polyolefine GmbH
    Inventors: Martin Schneider, Rainer Karer, Dieter Lilge, Volker Rauschenberger, Philipp Rosendorfer, Joachim Wulff-Döring, Günther Schweier, Martin Lux, Peter Bauer
  • Patent number: 7015169
    Abstract: The present invention relates to catalyst systems of the Ziegler-Natta type, to a process for preparing them, to their use for the polymerization of olefins and to ethylene copolymers which can be prepared using this catalyst system.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: March 21, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Klaus Föttinger, Martin Schneider, Rainer Karer