Abstract: The present invention is directed to a pneumatic tire having a built-in seamless polyurethane sealant layer and its preparation.

Abstract: The invention relates to retreaded tires and method of preparation.

Abstract: A pneumatic tire and a method of making a tire are provided. The tire includes a tire tread, a tire layer, and a barrier layer. The tire layer is circumferentially disposed inwardly of the tire tread and includes a first end and a second end situated adjacent each other to define a butt joint. The barrier layer includes a first end and a second end, a portion of the first end of the barrier layer overlaps the second end by about 1.5 cm or more to define a lap joint, and where the first end of the barrier layer is received between and extends beyond the butt joint such that the first end of the tire layer is sandwiched between the lap joint.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: pressing a barrier layer onto an exposed virgin surface of a green tire innerliner to adhere the barrier layer to the virgin surface and thereby form a protected green innerliner; curing the protected green innerliner; removing the barrier layer to reveal the virgin surface; and securing a foam noise damper to the virgin surface.

Abstract: The present invention is directed to a pneumatic tire with a built-in sealant layer composite where the composite is composed of polyurethane with a thin layer of at least one of particulate filler, short fibers and non-woven microfiber. In one embodiment, said polyurethane sealant composite is comprised of a plurality of circumferentially extending layers comprised of a first polyurethane sealant layer, a second polyurethane sealant layer and a thin layer of polyurethane sealant-containing non-woven microfiber positioned between said first and second polyurethane layers. In another embodiment, said polyurethane sealant is a composite comprised of a polyurethane sealant layer containing a thin layer of at least one of particulate filler and short fibers.

Abstract: The present invention is directed to a pneumatic tire having a built-in sealant layer and its preparation. In one embodiment, the pneumatic tire includes an outer circumferential rubber tread and a supporting carcass. An optional rubber inner liner is disposed inwardly from the supporting carcass. A built-in sealant layer is disposed inwardly from the rubber inner liner. The built-in sealant layer provides self-sealing properties to the pneumatic tire. A gas permeable layer is situated adjacent an innermost rubber inner liner and the built-in sealant layer. The innermost rubber inner liner has a plurality of spaced apart openings extending therethrough, which are covered by the gas permeable layer. The tire, with its innermost inner liner with holes and the gas permeable layer, allows for elimination or reduction in blister formation in the tire by permitting gas from the built-in sealant layer to escape.

Abstract: The present invention relates to a pneumatic tire having an air barrier layer, particularly an integral pneumatic tire innerliner, for prevention, or retardation, of air permeation from its inner chamber to the atmosphere through the carcass of the tire. The innerliner is comprised of an annular, cylindrical, hoop of a film having its ends overlapped and heat sealed together. The film is comprised of a continuous thermoplastic polymer phase which contains a dispersion therein of cured rubber domains, particularly cured low unsaturation rubber domains. In one embodiment, one surface of the film contains a thin bonding layer to aid in bonding the film to an unsaturated rubber-containing tire carcass. In one embodiment, the overlapping portion of the ends of the film have a thin rubber layer positioned therebetween.

Abstract: This invention relates to a tire tread strip and method of preparation.

Abstract: Balance pads for balancing pneumatic tires having DVA innerliners, and methods for balancing such pneumatic tires, are disclosed. In one embodiment, a balance pad is provided for balancing a pneumatic tire having a DVA innerliner. The balance pad includes an outer layer having a dynamically vulcanized alloy, which comprises an engineering resin as a continuous phase and at least a partially vulcanized rubber as a dispersed phase. The balance pad further includes an inner layer having a rubber or plastic compound that is bonded to the outer layer. The outer layer is capable of being bonded to an inner surface of a tire innerliner, which includes a dynamically vulcanized alloy having an engineering resin as a continuous phase and at least a partially vulcanized rubber as a dispersed phase.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: pressing a barrier layer onto an exposed virgin surface of a green tire innerliner to adhere the barrier layer to the virgin surface and thereby form a protected green innerliner; exposing the protected green innerliner to the release agent; curing the protected green innerliner; removing the barrier layer to reveal the virgin surface substantially free of the release agent; applying a foamable liquid to the virgin surface; and foaming the foamable liquid to form a foam noise damper secured to the virgin surface.

Abstract: This invention relates to promoting building tack for an uncured rubber composition and promoting cured adhesion between rubber compositions as components for a tire and a tire prepared thereby. The uncured building tack and cured adhesion is observed to be promoted, for example, by application of a composition containing rosin ester or hydrogenated rosin ester and at least one of uncured sulfur curable rubber, sulfur based rubber curative, reinforcing filler, tackifier resin and high boiling organic solvent. In one embodiment, the invention relates to a tire rubber tread splice.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: obtaining a tire having an innerliner, the innerliner having a surface facing an interior cavity of the tire; applying a foamable liquid to the surface; and foaming the foamable liquid to form a solid foam noise damper secured to the tire innerliner.

Abstract: A pneumatic tire and a method of making a tire are provided. The tire includes a tire tread, a tire layer, and a barrier layer. The tire layer is circumferentially disposed inwardly of the tire tread and includes a first end and a second end situated adjacent each other to define a butt joint. The barrier layer includes a first end and a second end, a portion of the first end of the barrier layer overlaps the second end by about 1.5 cm or more to define a lap joint, and where the first end of the barrier layer is received between and extends beyond the butt joint such that the first end of the tire layer is sandwiched between the lap joint.

Abstract: A self-balancing pneumatic tire is provided having a built-in balancing gel system. In one embodiment, the tire, before cure, includes a green pneumatic tire assembly having an uncured tread defining an outermost layer; a first barrier layer; a second barrier layer situated adjacent the first barrier layer and intermediate the first barrier layer and the tread; and first and second gel precursors. The gel precursors are non-flowable prior to cure but flowable after cure. The gel precursors are respectively contained within spaced-apart first and second circumferential regions defined by confronting, non-contacting surfaces of the first barrier layer and the second barrier layer, each circumferential region further situated proximate opposing sidewalls of the tire and having a width of about 5 percent to about 25 percent of a final tread width obtained upon curing of the uncured tire assembly. In one example, the first and/or second barrier layers can be discontinuous.

Abstract: A pneumatic tire and method of making is disclosed, which includes, in one embodiment, an outer tread and a barrier layer disposed inwardly of the outer tread. The barrier layer includes a dynamically vulcanized alloy, which has an engineering resin as a continuous phase and at least a partially vulcanized rubber as a dispersed phase, and an inner surface and an outer surface. A tire layer, e.g., a ply layer, is situated adjacent at least one of the inner or outer surfaces of the barrier layer. The tire layer includes a rubber formulation having 100 parts of natural rubber, a synthetic rubber, or blends or combinations thereof, 1-10 phr of a melamine derivative, e.g., hexamethoxymethylmelamine, and at least one reinforcing filler. The tire is devoid of an adhesive layer between the barrier layer and the tire layer, and the tire layer adheres directly to the barrier layer after tire cure.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: disposing a silicone rubber foam noise damper onto an exposed virgin surface of a green innerliner of a green tire; disposing a barrier layer over the silicone rubber foam noise damper, the silicone rubber foam noise damper being located between the virgin surface of the green tire innerliner and the barrier layer; curing the green tire; and removing the barrier layer to reveal the silicone rubber foam noise damper.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: disposing a foam noise damper onto a virgin surface of a green tire innerliner; disposing a barrier layer over the foam noise damper, the foam noise damper being located between the virgin surface of the green tire innerliner and the barrier layer; incorporating the green tire innerliner into a green tire; curing the green tire; and removing the barrier layer to reveal the foam noise damper.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: pressing a barrier layer onto an exposed virgin surface of a green tire innerliner to adhere the barrier layer to the virgin surface and thereby form a protected green innerliner; curing the protected green innerliner; removing the barrier layer to reveal the virgin surface; and securing a foam noise damper to the virgin surface.

Abstract: The present invention is directed to a pneumatic tire with a built-in sealant layer composite where the composite is composed of polyurethane with a thin layer of at least one of particulate filler, short fibers and non-woven microfiber. In one embodiment, said polyurethane sealant composite is comprised of a plurality of circumferentially extending layers comprised of a first polyurethane sealant layer, a second polyurethane sealant layer and a thin layer of polyurethane sealant-containing non-woven microfiber positioned between said first and second polyurethane layers. In another embodiment, said polyurethane sealant is a composite comprised of a polyurethane sealant layer containing a thin layer of at least one of particulate filler and short fibers.

Abstract: The present invention is directed to a cured pneumatic tire having a built-in innermost adhesive layer co-cured and thereby integral therewith and post tire cure applied sealant thereon.