Abstract: A foam core article such as a mattress or pillow is covered on a surface with a flexible heat-resistant knitted fabric. Preferably a further sacrificial fabric also is used to allow passage of CPSC 16 CFR 1633 with a peak heat release of less than 250 kilowatts in a 30 minute time period following ignition.

Abstract: A foam core article such as a mattress or pillow is covered on a surface with a flexible heat-resistant knitted fabric. Preferably a further sacrificial fabric also is used to allow passage of CPSC 16 CFR 1633 with a peak heat release of no more than 200 kilowatts in a 30 minute time period following ignition.

Abstract: A milling head for a milling device, particularly a rotary milling device, wherein the milling head is capable of imparting a desired finish on a tube, preferably of a heat exchanger tube. The milling head includes one or more milling elements capable of cutting and/or removing heat dissipating elements connected to an outer surface of the tube. The heat dissipating elements are removed from the tube in a longitudinal direction along the tube length. In one embodiment, the milling head also includes a bevel milling element. Methods for milling a tube having heat dissipating elements are also described.

Abstract: The present invention relates to a guide rail assembly for securement of a tube cutting apparatus for cutting of boiler tube walls to a fixed point on a tube wall, while allowing lateral repositioning of a cutting tool relative to the tube wall. The assembly includes a guide rail having a convex surface along which a carriage having a cutting device may be fixedly positioned by mating friction engagement of a concave surface of pairs of linear guide blocks secured to the carriage with the convex surface of the guide rail.

Abstract: An abrasion resistant nonwoven fabric for fire blocking an article such as a mattress, comprising a layer of fibers comprising a mixture of crimped, heat-resistant organic fibers and thermoplastic binder fibers compressed on a spunbonded thermoplastic nonwoven sheet; the layer of fibers being held in a compressed state and to the spunbonded sheet solely by the adhesion of the thermoplastic binder fibers to the heat-resistant organic fibers and to the spunbonded sheet; and wherein when the fabric is exposed to heat or flame, the fabric increases in thickness by at least one and one half times.

Abstract: A milling head for a rotary tool, which is preferably utilized to process, prepare, or otherwise impart a desired finish to a workpiece, preferably an end portion of a tube. In a preferred embodiment, the milling head includes at least three different cutting or milling surfaces each capable of performing a distinct operation on a workpiece. In one embodiment, the milling head includes a) a membrane milling and/or outer diameter tube film removal element; b) a beveling element capable of imparting a bevel to the tube end; and c) an inner diameter tube film removal element. In yet a further embodiment, outer diameter tube film removal elements or blades are provided having a curved or rounded cutting or milling edge which can be utilized especially in milling operations having close quarters. In a preferred embodiment, the milling head outer diameter cutting blades are provided with elongated, slotted bores.

Abstract: Tube ends such as those of boiler tube banks, are prepared utilizing any of various combinations of processes which include a step of micro-diameter tube film removal from a portion of a tube end, including an area below a beveled segment, or segment to be beveled. The micro-diameter film removal step provides the tube with an exposed, clean metal surface which is conducive to a subsequent welding or bonding operation performed on the tube. In yet a further embodiment, tube film removal blades are provided having a curved or rounded edge which can be utilized in milling operations having close quarters. In a further embodiment, milling head cutting blades are provided which are adjustable. In a preferred embodiment, the milling head cutting blades and/or bevel blades are provided with elongated, slotted bores.

Abstract: A milling head for a milling device, particularly a rotary milling device, wherein the milling head is capable of imparting a desired finish on a tube, preferably of a heat exchanger tube. The milling head includes one or more milling elements capable of cutting and/or removing heat dissipating elements connected to an outer surface of the tube. The heat dissipating elements are removed from the tube in a longitudinal direction along the tube length. In one embodiment, the milling head also includes a bevel milling element. Methods for milling a tube having heat dissipating elements are also described.

Abstract: Tube ends such as those of boiler tube banks, are prepared utilizing any of various combinations of processes which include a step of micro-diameter tube film removal from a portion of a tube end, including an area below a beveled segment, or segment to be beveled. The micro-diameter film removal step provides the tube with an exposed, clean metal surface which is conducive to a subsequent welding or bonding operation performed on the tube. Preferably, the process is performed with a tube milling tool having interchangeable milling or cutting heads. A specialized milling head is also disclosed and, in one embodiment, is at least used to perform the micro-diameter tube film removal step. Advantageously, the tube film removal milling head also removes a weld overlay on one or both sides of a tube in one embodiment. The tube film removal milling head includes an attached blade having a planar face configuration which enables tube film removal.

Abstract: A milling head for a rotary tool, which is preferably utilized to process, prepare, or otherwise impart a desired finish to a workpiece, preferably an end portion of a tube. In a preferred embodiment, the milling head includes at least three different cutting or milling surfaces each capable of performing a distinct operation on a workpiece. In one embodiment, the milling head includes a) a membrane milling and/or outer diameter tube film removal element; b) a beveling element capable of imparting a bevel to the tube end; and c) an inner diameter tube film removal element. The milling head milling surfaces are adjustable in order to accommodate tubes of different wall thicknesses and diameters. The milling head is preferably attached to a rotary milling tool, i.e., a drill. Methods of performing operations on workpieces with the milling head are disclosed.

Abstract: Tube ends such as those of boiler tube banks, are prepared utilizing any of various combinations of processes which include a step of micro-diameter tube film removal from a portion of a tube end, including an area below a beveled segment, or segment to be beveled. The micro-diameter film removal step provides the tube with an exposed, clean metal surface which is conducive to a subsequent welding or bonding operation performed on the tube. Preferably, the process is performed with a tube milling tool having interchangeable milling or cutting heads. A specialized milling head is also disclosed and, in one embodiment, is at least used to perform the micro-diameter tube film removal step. Advantageously, the tube film removal milling head also removes a weld overlay on one or both sides of a tube in one embodiment. The tube film removal milling head includes an attached blade having a planar face configuration which enables tube film removal.