Abstract: An electrical connector includes a connector housing having a first end and an opposed second end, a pair of release stops extending generally radially outward and adjacent to the first end, and a pair of deflection buttons extending longitudinally cantilevered from a pivot base having a lateral axis and having free ends extending toward the first end and located adjacent to and radially outward from respective ones of the release stops when in an unflexed state. The electrical connector also includes a latch arm extending longitudinally cantilevered from the pivot base toward the second end, with a free end of the latch arm including a latch lock configured to selectively engage a barb on a mating connector.

Abstract: A manual disconnect for an electric circuit includes a base with primary terminals and an interlock connector. A plug assembly has fuse terminals and an interlock resistor assembly. The plug assembly is adapted to be moved relative to the base between a disconnected position, a primary circuit engaged position, and an interlock position. The plug assembly is moved linearly and rotationally relative to the base when moving between these positions. The manual disconnect also includes a connector position assurance assembly. The connector position assurance assembly includes a connector position assurance button that is movable relative to the plug assembly. The connector position assurance button can be moved between a pre-lock position and an assurance position. When located in the assurance position, the connector position assurance assembly prevents the plug assembly from rotating relative to the base.

Abstract: An electrical connector includes a first housing. A second housing is moveable relative to the first housing. The electrical connector includes a lever mounted on the first housing for relative rotational movement. The lever may move between a pre-stage position and a final position. The lever engages the second housing to move the second housing linearly between a pre-stage position and a seated position relative to the first housing. The electrical connector includes a pre-lock that retains the lever in the pre-stage position relative to the first housing. A pre-lock release on the second housing releases the pre-lock when the second housing is in the pre-stage position relative to the first housing. Releasing the pre-lock allows movement of the lever relative to the first housing.

Abstract: An electrical connector includes a first housing. A second housing is movable relative to the first housing. The electrical connector includes a lever that is mounted on the first housing for relative rotational movement between a pre-stage position and a final position. The lever engages the second housing to move the second housing linearly between a pre-stage position and a seated position relative to the first housing. The electrical connector includes a lock that retains the lever in the final position relative to the first housing. The electrical connector also includes a connector position assurance. The connector position assurance is mounted on the first housing for relative movement between an initial position and an assurance position. When the lever is in the final position and the connector position assurance is in the assurance position, the connector position assurance engages the lever and prevents the lever from being moved away from the final position.

Abstract: An electrical connector includes a first housing. A second housing is moveable relative to the first housing and includes a travel peg. The electrical connector also includes a lever. The lever includes two lever arms that are joined by a handle. Each of the lever arms is attached to the first housing and allows relative rotational movement of the lever about a lever axis. The lever may be moved from a pre-stage position to a final position. The lever engages the travel peg to move the second housing linearly in an insertion direction from a pre-stage position to a seated position relative to the first housing. The travel peg moves along a peg path when the second housing is moved from the pre-stage position to the seated position. The peg path is located between the lever axis and the handle.

Abstract: An electrical connector includes a first housing. A second housing is moveable relative to the first housing. The electrical connector includes a lever mounted on the first housing for relative rotational movement. The lever may move between a pre-stage position and a final position. The lever engages the second housing to move the second housing linearly between a pre-stage position and a seated position relative to the first housing. The electrical connector includes a pre-lock that retains the lever in the pre-stage position relative to the first housing. A pre-lock release on the second housing releases the pre-lock when the second housing is in the pre-stage position relative to the first housing. Releasing the pre-lock allows movement of the lever relative to the first housing.

Abstract: An electrical connector includes a first housing. A second housing is movable relative to the first housing. The electrical connector includes a lever that is mounted on the first housing for relative rotational movement between a pre-stage position and a final position. The lever engages the second housing to move the second housing linearly between a pre-stage position and a seated position relative to the first housing. The electrical connector includes a lock that retains the lever in the final position relative to the first housing. The electrical connector also includes a connector position assurance. The connector position assurance is mounted on the first housing for relative movement between an initial position and an assurance position. When the lever is in the final position and the connector position assurance is in the assurance position, the connector position assurance engages the lever and prevents the lever from being moved away from the final position.

Abstract: An electrical connector includes a first housing. A second housing is moveable relative to the first housing and includes a travel peg. The electrical connector also includes a lever. The lever includes two lever arms that are joined by a handle. Each of the lever arms is attached to the first housing and allows relative rotational movement of the lever about a lever axis. The lever may be moved from a pre-stage position to a final position. The lever engages the travel peg to move the second housing linearly in an insertion direction from a pre-stage position to a seated position relative to the first housing. The travel peg moves along a peg path when the second housing is moved from the pre-stage position to the seated position. The peg path is located between the lever axis and the handle.

Abstract: An electrical connector includes a first housing. A second housing is movable relative to the first housing. A lever is mounted on the first housing for relative rotational movement. The lever can move between a pre-stage position and a final position. The lever engages the second housing to move the second housing linearly between a pre-stage position and a seated position relative to the first housing. A lock on the first housing retains the lever in the final position relative to the first housing.

Abstract: An electrical connector includes a first housing with a plurality of first terminal slots. Each first terminal slot includes a first terminal lock. Each first terminal slot also includes a first end stop. The first end stops are part of the first housing. Each first terminal slot is configured to retain a first electrical terminal between the first terminal lock and the first end stop. The electrical connector also includes a first terminal position assurance. The first terminal position assurance includes a first terminal position assurance body. A plurality of first lock retainers extend from the first terminal position assurance body. The first lock retainers prevent the first terminal locks from moving to a release position. The first terminal position assurance body is located in the same plane as the first end stops.

Abstract: An electrical connector includes a first housing with a plurality of first terminal slots. Each first terminal slot includes a first terminal lock. Each first terminal slot also includes a first end stop. The first end stops are part of the first housing. Each first terminal slot is configured to retain a first electrical terminal between the first terminal lock and the first end stop. The electrical connector also includes a first terminal position assurance. The first terminal position assurance includes a first terminal position assurance body. A plurality of first lock retainers extend from the first terminal position assurance body. The first lock retainers prevent the first terminal locks from moving to a release position. The first terminal position assurance body is located in the same plane as the first end stops.

Abstract: A vehicle charge-cord system has a first cord arrangement including a first plug configured for connection to a vehicle electrical inlet. A second cord arrangement includes a second plug configured for connection to a power supply. A control system is configured to receive input power through the second cord arrangement and to provide output power through the first cord arrangement. The control system is further configured to receive information from the second cord arrangement indicative of at least one parameter of the input power, and to output a signal indicative of at least one parameter of the output power based on the information received.

Abstract: An electrical connector includes a first housing with two axle posts. A second housing is moveable relative to the first housing and includes two travel pegs. A lever includes two lever arms that are joined by a handle and each of the lever arms has an axle opening with one of the axle posts located therein. The lever is mounted on the first housing for relative rotational movement about a lever axis from a pre-stage position to a final position. The lever engages the travel pegs to move the second housing linearly in an insertion direction from a pre-stage position to a seated position relative to the first housing. Flanges extend from the axle posts generally perpendicular to the lever axis and opposite the insertion direction. The lever arms are located between the first housing and the respective flange when the lever is moved away from the pre-stage position.

Abstract: An energy transfer system includes an adapter having a power terminal port with a plurality of power terminals and an intermediate adapter terminal port with a plurality of intermediate adapter terminals. Each of the plurality of intermediate adapter terminals is in direct electrical communication with one of the plurality of adapter terminals. The energy transfer system also includes an intermediate complementary port that is configured to mate with the intermediate adapter terminal port to establish electrical communication between the plurality of intermediate adapter terminals and a plurality of complementary intermediate terminals. The adapter terminal port is configured not to mate with the intermediate terminal port and not to mate with the intermediate complementary terminal port.

Abstract: An electric vehicle charging system in described that includes an electrical energy source that includes a base with a plurality of electrical signal connectors to receive a first electrical signal, a second electrical signal and a ground signal, an adapter having a plurality of outlet connectors configured to electrically connect to at least some of the plurality of electrical signal connectors, wherein the adapter can be placed in a plurality of positions on the base to correctly orient the base to any of plurality of outlet connector orientations, and a locking ring adapted to engage the base to removable fix the adapter to the base in one of the four positions. The system can include a thermistor assembly to sense thermal energy in the source and if thermal energy exceeds a threshold to output a signal.

Abstract: A manual disconnect includes a housing and a base attached to the housing by a fastener. The base includes primary terminals. The manual disconnect also includes a plug assembly that includes fuse terminals and a bolt cover. The plug assembly is movable relative to the base between a disconnected position wherein the fuse terminals are not engaged with respective primary terminals, and a primary circuit engaged position, wherein the fuse terminals are engaged with respective primary terminals. When the plug assembly is in the primary circuit engaged position the bolt cover is positioned to prevent the fastener from being removed from the housing. A handle or cover part of the plug assembly is then rotated to a locked position with respect to the base. Then, the plug assembly can be moved further in the insertion direction to close an interlock circuit, allowing current to flow in the primary circuit.

Abstract: A housing or other enclosure used to facilitate fluid cooling of a circuitry of a battery charger, such as but not limited to a battery charger of the type used to facilitate charging a high voltage vehicle battery with AC energy provided from a utility power grid. The housing may include a groove and seal arrangement operable to seal a fluid coolant chamber used to cool the circuitry from leaking fluid during use.

Abstract: A manual disconnect includes a housing and a base attached to the housing by a fastener. The base includes primary terminals. The manual disconnect also includes a plug assembly that includes fuse terminals and a bolt cover. The plug assembly is movable relative to the base between a disconnected position wherein the fuse terminals are not engaged with respective primary terminals, and a primary circuit engaged position wherein the fuse terminals are engaged with respective primary terminals. When the plug assembly is in the primary circuit engaged position the bolt cover is positioned to prevent the fastener from being removed from the housing.

Abstract: A manual disconnect for an electric circuit includes a base with primary terminals and an interlock connector. A plug assembly includes fuse terminals and an interlock resistor assembly. The plug assembly is movable relative to the base between a disconnected position, wherein the fuse terminals are not engaged with respective primary terminals, and a primary circuit engaged position, wherein the fuse terminals are engaged with respective primary terminals. The plug assembly is also movable to an interlock position, wherein the interlock connector is engaged with the interlock resistor assembly. The plug assembly is moved in an insertion to move the plug assembly from the disconnected position to the primary circuit engaged position, and is rotated about an axis to move from the primary circuit engaged position to the interlock position.

Abstract: An electric vehicle charging system in described that includes an electrical energy source that includes a base with a plurality of electrical signal connectors to receive a first electrical signal, a second electrical signal and a ground signal, an adapter having a plurality of outlet connectors configured to electrically connect to at least some of the plurality of electrical signal connectors, wherein the adapter can be placed in a plurality of positions on the base to correctly orient the base to any of plurality of outlet connector orientations, and a locking ring adapted to engage the base to removable fix the adapter to the base in one of the four positions. The system can include a thermistor assembly to sense thermal energy in the source and if thermal energy exceeds a threshold to output a signal.